Operating Manual. We provide clear water. for SBR small wastewater treatment systems KLARO and KLARO Easy with controller KLbasic und KLplus

Transcription

1 Operating Manual for SBR small wastewater treatment systems KLARO and KLARO Easy with controller KLbasic und KLplus We provide clear water No mechanics in the wastewater No pumps in the wastewater No electrical parts in the wastewater

2 No mechanics in the wastewater No pumps in the wastewater No electrical parts in the wastewater

3 IMPORTANT: This operation log contains information about the installation of the plant to its maintenance and must therefore be read prior to the commissioning the plant! All safety instructions must be observed! The operation log must be kept handy during the operating time of the plant! Information about the plant For any queries during the operation of the plant, you should enter the data of your plant here as follows. By means of this data, our employees will be able to help you faster if a fault occurs. You can find this data on the type plate which is on the outside of the cabinet door with indoor switch cabinets and in the interior of the cabinet with outdoors switch cabinets. 3

4 TABLE OF CONTENTS Page 1. About these operating instructions Original language of the documentation Completeness Responsibility 7 2. Safety Explanation of warnings and prohibitions Hazard warnings Warnings Operating exclusions Warranty Function of the SBR system Plants for carbon elimination (effluent classes C) Plants with additional nitrogen elimination Plants with additional phosphate elimination Plants with additional hygienisation The control of the small wastewater treatment plant Connections on the control Operating the control Querying the operating hours Driving the valves and the cabinet fan manually by means of the Manual mode Setting the date / time Setting the vacation mode Reading out errors reading out old faults Displaying the settings Service menu and action code Replacing fuses Functional principle of the power outage detection device Additional functions of the KLplus and KLbasic controls Underload detection (KLplus) Functional principle Commissioning Switching off the fill-level detection Safety and fault messages Optional additional functions with extension cable (KLplus and KLbasic) Connection of an external fault indicator Connection of a connector for switching the compressor Connection of a UV reactor Phosphate precipitation using the dosing pump Maintenance, servicing and operation Tasks of the operator Daily check Weekly checks Monthly checks Sludge drainage Maintenance and servicing by skilled maintenance personnel 31 4

5 7.3. Operating instructions Fault messages and troubleshooting Fault message on the display Unusual water levels rectifying a fault Possible incidents on solenoid valves 37 ANNEX Maintenance documentation Form for monthly check marks Maintenance protocol for KLARO small wastewater treatment plants Technical data Technical data of the controls Circuit diagram, EPP cabinet with KLbasic control Circuit diagram, EPP cabinet with KLplus control Circuit diagram, I cabinet with KLbasic control Circuit diagram, I cabinet with KLplus control Circuit diagram, A column with KLbasic control Circuit diagram, A column with KLplus control Circuit diagram, A column, A cabinet 1+2 with indicator lamp with KLplus control Equipment list Circuit diagram, extension cable EC declaration of conformity Additional tests of the plants Tested purification performance with underload Datasheets of the plant Piston compressor Nitto Becker and Rietschle rotary slide compressors 60 TABLE OF FIGURES Page Figure 1 Diaphragm tube aerator Figure 2 Diaphragm plate aerator Figure 3 View of the KLbasic control unit Figure 4 View of the KLplus control unit Figure 5 View of the liquid crystal display during the ventilation phase Figure 6 View of the control panel Figure 7 View of the rear of the KLbasic control Figure 8 View of the rear of the KLplus control Figure 9 drawing air lifter charging Figure 10 System drawing precipitation unit Figure 11 Precipitant pump Compact Figure 12 Precipitant pump DSP

6 1. About these operating instructions These operating instructions constitute a part of the product and must be read prior to the commissioning of the plant. Keep these operating instructions during the entire life of the plant and have them ready for reference Original language of the documentation In its original version, this documentation was written in the German language. Copyright Spitzwegstrasse 63 D Bayreuth (Germany) Technical support: +49 (0) [email protected] Internet: All rights expressly reserved. Reproduction or communication to third parties, in whatever form, is not permitted without the written consent by Completeness These instructions were compiled with due diligence. Any liability of the manufacturer due to incorrect or missing information and linguistic deficiencies or printing errors in the documentation will be excluded. If you detect any incomplete information and/or errors, please inform us about these at the abovementioned address. When compiling these instructions, maximum possible coherence between the facts contained herein and the associated system was paid attention to. Nevertheless, all technical data, stated measurements and figures in these instructions are non-binding. Any claims to the concrete design of a system cannot be derived from these. We reserve the right to make changes to a system as part of improvements and developments without changing these instructions. An obligation to install changed technical systems in plants that have already been completed and delivered cannot be derived from this. This documentation is updated on a regular basis. The following installation instructions must be observed and can be requested from if required: - Indoor cabinets - Outdoor cabinets - KLARO retrofitting kits, complete plant KLARO and KLARO Easy - External alarm unit - Replacement of the control - Submersible pump as clearwater lift - Factory calibration of the control - Submersible pump for additional buffer] Print version:

7 1.3. Responsibility Any responsibility of the manufacturer expires in the event of: Non-compliance with or insufficient use of the information provided in these operating instructions, Use of spare parts or parts in the system that have not been approved by the company, Improper operation of the wastewater treatment plant, Removal, manipulation or bridging of guards, Unauthorised modifications to the system, Improper performance of maintenance tasks and replacement of spare parts. Unauthorised modifications to the plant or operation of the plant exceeding the specifications stipulated by the manufacturer result in the expiration of any warranty claims. 2. Safety This chapter contains information about safety measures and residual risks. Please read this chapter carefully before using the plant in order to ensure safe handling of the plant to the greatest possible extent Explanation of warnings and prohibitions Hazard warning Hazardous electrical voltage warning Fall hazard warning Hot surface warning Hand injury warning Explosive atmosphere warning Ban on fire, naked light and smoking 7

8 2.2. Hazard warnings 1. In order to ensure safety, all persons who come in direct contact with the plant must familiarise themselves with the content of this documentation. 2. It is not permitted to use the system for any purposes other than described by the manufacturer. 3. Locally applicable work and safety regulations and laws must always be complied with even if these are not explicitly referred to in these operating instructions. The same applies to environmental regulations. 4. When the operator detects errors or hazards, the manufacturer or the competent maintenance company must immediately be informed about these. 5. During normal operation of the machine, safety precautions must never be removed or bridged. Safety precautions may only be temporarily bridged or stopped functioning by the maintenance technician for cleaning and maintenance purposes. 6. When handling chemical substances, direct contact with chemicals must be avoided as far as possible. Before working with these substances is permitted, the package instructions must be read and observed. 7. If the use of personal protective equipment (protective gloves, protective glasses, gloves, ear protection etc.) is mandatory, care must be taken to ensure that this protective equipment is actually used. Defective or damaged protective equipment must immediately be replaced with properly functioning protective equipment. 8. Work on the electrical system may only be carried out by skilled personnel. 9. All safety and hazard warnings at the machine must be kept in well readable condition at any time. 10. Hot parts must not come in contact with explosive or easily inflammable chemicals. 11. Do not place any containers with liquids onto electrical switch cabinets; spilling the liquid may cause short-circuits. 12. The plant must not be operated when under the influence of alcohol (consider possible residual alcohol from the day before!) or medication impairing the ability to perceive and react. 13. Before any maintenance and cleaning work, the plant must be disconnected from the mains. 14. The plant must, except for maintenance purposes, always be switched on, since otherwise correct wastewater treatment cannot be ensured. 8

9 2.3. Warnings These warnings must be always observed; otherwise, personal injuries or damage to property may occur! Installation site Mains connection Explosive atmospheres Make sure that the machine cabinet is not installed above or right next to water containers. Risk of electric shock if not installed properly. Connect the machine cabinet only to a 230 V socket or earth connection that has been properly installed according to instructions and is protected with a preliminary 16 A fuse in accordance with the technical data. During a thunderstorm, the electrical devices connected to the mains can be damaged. An overvoltage protection in the domestic electrical installation is recommended as protective measure. The connection line must be installed in such a manner that it does not become a tripping hazard. The control must not be installed or switched on in environments with potentially explosive atmospheres or in places where flammable materials exist. In such environments, sparks can cause an explosion or fire and this can, in turn, result in personal injuries or even death. Interferences The control can cause malfunctions of medical equipment. Therefore, the control should not be operated right next to medical devices. Damage The control must not be operated when the housing or the insulation of a line are damaged or pinched. Service work Service work on the machine cabinet may only be performed by authorised specialist personnel and/or electrically skilled persons. After having been replaced, the battery supplied must be properly disposed of. Battery replacement Voltage supply The power supply must be permanently ensured. Please make sure that the control cabinet is sufficiently protected (16 A). Additional power consumers on the same fuse can disrupt the operation. 9

10 2.4. Operating exclusions The control was specially developed for use in SBR small wastewater treatment plants. The control must not be operated in areas posing a danger to life and limb: Control of machines, vehicles and safety-relevant processes, Research technology handling hazardous substances, Medical technology, Nuclear power technology, etc. 3. Warranty The plant / the retrofitting kit has been assessed and produced according to the state of the art. The product has left our factory in faultless condition. Within the scope of warranty, defects resulting from the manufacture or the material used are rectified by us free of charge. These defects must have demonstrably occurred despite proper installation according to instructions and with due regard to the operating conditions in accordance with these installation instructions. Upon delivery, please check the control for any possible damage. For defects, please contact your contracting party/dealer immediately describing the error and identifying your plant. Our Terms and Conditions are binding. We expressly point out to you that the warranty expires in the event of: Improper installation, Uncommon use, Flooding, Lightning strikes and other overvoltage. 4. Function of the SBR system KLARO and KLARO Easy are fully biological small wastewater treatment plants that work according to the principle of the SBR method (activated sludge plant in the impoundment method). The SBR plant is designed for the discharge of the entire domestic waste water. The discharge of other wastewater, e.g. the wastewater from restaurants and/or industrial enterprises etc., is only permitted when this was already known and considered when designing the plant. Biocides, toxic or biologically incompatible substances must not enter the plant, since they impede the bacteria important for the wastewater treatment and cause biological process problems (more detailed information is provided on the following pages). In order to comply with the official requirements for treated wastewater, it is absolutely necessary to operate the plant according to our operating and maintenance instructions that can be found on the following pages. In principle, the plant consists of two steps: sludge storage with an integrated pre-buffer and an activated sludge level in the closed impoundment method (SBR reactor). The upstream sludge storage with an integrated buffer performs the following functions: - Storage of primary and secondary sludge, - Retention of settleable solids and floating solids, 10

11 - Storage of the supply water, - Compensation of volume- and concentration-related fluctuations in inflowing wastewater. The wastewater treatment plant is operated by means of a microprocessor control that drives the aerator and the air distribution for the different lifts via solenoid valves. Your competent water authority has determined limit values for the water quality of the treated wastewater. Accordingly, you have purchased a plant of the effluent class which definitely complies with these limit values. Depending on the certification, both the interval between the prescribed maintenances (at intervals of 4 or 6 months) and the scope of the effluent values to be verified vary. The following table provide an overview of the effluent values of KLARO. KLARO values: KLARO values Degree of efficiency COD BOD 5 NH 4 -N N inorg SS FC germs P tot 39 mg/l 9 mg/l 6,1 mg/l 18,7 mg/l 15 mg/l 1,9/100ml 0,4 mg/l 94,6 % 97,3 % 84,4 % 67,4 % 96,2 % 99,9 % 95,0 % 4.1. Plants for carbon elimination (effluent classes C) This method is a sequence of five work steps that are carried out one after the other and are repeated several times a day (normally four times). - Work step 1 (valve 1) : feed - The raw wastewater stored temporarily in the sludge storage is led to the SBR reactor via an air lift. This reactor is positioned in such a manner that only water free of solids is pumped. By means of a special design of the lift, a minimum water level in the sludge storage is guaranteed. Thus, the limitation of the water level using further components (e.g. by means of a float switch) is not necessary. - Work step 2 (valve 2): ventilation During this work step, the wastewater is aerated and mixed. The ventilation is provided by diaphragm tubes or plates installed on the chamber bottom. The ventilation device of the plant is supplied with ambient air by an externally installed control cabinet. The required air is generated by an aerator. The ventilation is normally operated intermittently. Figure 1: Diaphragm tube aerator Figure 2: Diaphragm plate aerator 11

12 This ventilation causes two effects at the same time: The micro-organisms of the activated sludge are supplied with oxygen that is required for their metabolic activity and, thus for the degradation of the contaminants. There is intensive contact between wastewater and bacteria. - Work step 3: settling phase This work step constitutes a resting phase, during which no ventilation takes place. The activated sludge can settle according to the principle of gravity (sedimentation phase). In the upper area, a clearwater zone develops and a sludge layer at the bottom. Any occurring floating sludge is above the clearwater zone. - Work step 4 (valve 3): clearwater extraction During this phase, the biologically treated wastewater (clearwater) is pumped out of the SBR step. This pumping process is carried out by means of air according to the airlift pump principle (air lift). The air lift is designed in such a manner that any occurring floating sludge on the clearwater layer is not pumped. A minimum water level in the SBR step is kept without any further components. - Work step 5 (valve 4): excess sludge extraction During this working step, excess activated sludge by means of the air lift is led back from the SBR reactor chamber into the sludge storage chamber and stored there. This excess sludge is pumped close to the bottom of the SBR chamber. After this fifth work step has been completed, the treatment process can start again with work step 1. Four of the cycles described above are normally processed per day. An individual adjustment of the switching times and the cycle number is possible after consultation with. This adjustment may only be carried out by an authorised specialised maintenance company. In addition to this, it is possible to manually switch the plant into the vacation mode. The vacation mode is a significantly reduced operation of the plant during longer periods of time without inflowing wastewater. By means of the KLplus control, the plant can be operated depending on the actual amount of wastewater. For this, the fill-level detection must be activated by a specialist. Important: All chambers / containers must be aerated. This is normally performed by the wastewater line vented via the roof. If required, additional ventilation lines or ventilation openings must be installed. In doing so, the ventilation lines must be positioned in such a manner that natural ventilation is possible (chimney effect) Plants with additional nitrogen elimination The nitrogen degradation is also carried out biologically by means of certain strains of micro-organisms. Plants with additional nitrification create, by means of particularly intensive ventilation, optimum living conditions for nitrifying bacteria which convert ammonia to nitrate. In plants designed for additional denitrification, the circulation of the water and activation of the denitrifying bacteria are achieved by short 12

13 aeration periods at the beginning of the ventilation phase. These bacteria transform nitrate into elementary nitrogen Plants with additional phosphate elimination The phosphate precipitation is carried out by adding polyaluminium chloride in the SBR reactor. A removable supporting platform in the dome or on the dividing wall of the container is part of the phosphate precipitation unit. The precipitant canister is on this platform. The switch cabinet of the plant is equipped with a dosing pump. This dosing pump draws the precipitant out of the precipitant canister and releases the precipitant in the SBR reactor. The precipitant is added during the feed phase of the reactor. The precipitant quantity required can be set by means of the dosing pump. The mixing takes place during the ventilation phase. Together with the phosphate, the precipitant forms an indissoluble compound that settles well in the container. The commissioning and handling of the pump is described in section Plants with additional hygienisation The additional KLARO UV module is used for sterilising the biologically treated wastewater. The germs in the wastewater are removed by means of ultraviolet light (UV). This is an effective, economic and particularly environmentally friendly method. UV light eliminates pathogenic micro-organisms within seconds without residues, harmful by-products or reduction of quality through odours. The effect of the UV light is made use of by means of particularly effective UVC radiation (254 nm). Within a few seconds, it causes a photochemical reaction in the DNA (deoxyribonucleic acid) that is vital for all microorganisms. As a result of this, the micro-organism is either eliminated or its ability to multiply is destroyed. With the UV dose values used for sterilisation, the UV irradiation does not cause any undesirable side reactions. Since no disinfection-effective substance is added to the water due to the UV irradiation, there are no depot effects after the water has passed the UV reactor. 5. The control of the small wastewater treatment plant The plant is operated by means of the control in the cabinet door (and/or in the interior of the cabinet with outdoors cabinets). The control allows setting the operational parameters, displaying the operating states and querying the plant parameters. Furthermore, the operating times can be programmed by a specialised company. In the automatic mode, the contrast of the display can be changed by pressing the ESC and the arrow keys at the same time. The following figures show the structure of the control units. 13

14 KLbasic control KLplus control Figure 3 : View of the KLbasic control unit Figure 4: View of the KLplus control unit Display of the operating states The operating state of the plant is displayed by the light-emitting diode (green = operation / red = fault) and as text on the LC screen. In the normal operating mode (ventilation mode), the liquid crystal display is as follows: Aeration m aeration rest: Min Figure 5: View of the liquid crystal display during the ventilation phase In the automatic mode, the liquid crystal display indicates the current working phase and the remaining time of this work step. If a fault occurs, the message at which component the fault occurred (e.g. fault compressor) appears on the liquid crystal display. Note: The correct behaviour in the event of a fault is described in more detail in section 8. The following work phases are displayed: KLbasic display Performed process KLplus display Charchng Valve 1 is driven; the feed lift conveys wastewater to charging be treated from the sludge storage into the bioreactor. Denitrif Valve 2 is intermittently driven; the activated sludge denitrification is briefly mixed with the wastewater. This process is followed by long pauses (reaction times). Aeration Valve 2 is driven; the bioreactor is aerated at aeration intervals. Sediment No valve is driven, the activated sludge settles in the sedimentation bioreactor. Discharc Valve 3 is driven; the clearwater is pumped into the discharging outlet. SludgeRe Valve 4 is driven; the reactor pumps the excess sludge return sludge into the sludge storage. Pause Valve 2 is driven; the bioreactor is aerated at cycle pause 14

15 KLbasic control KLplus control intervals (significantly less than during the ventilation" phase). Vacation Valve 2 is driven; the bioreactor is aerated at Vacation oper. input intervals, no purification cycle is processed. XX.XXm Display of the remaining time. rest: XXXX.XXm As a matter of principle, the control is operated using the keypad. Figure 6: View of the control panel Symbol Key assignment Function Symbol Enter key Selection of the operating mode, input confirmation Scrolling Display of the operating modes and queries Acknowledgement Number keys Input acknowledgement without saving Acknowledgement of fault messages Programming of the plant by entering numbers Connections on the control The connectors and fuses are on the rear of the KLbasic und KLplus control units. Attention: For all work on the electrical system, the main switch must be set to 0 (OUT) and the mains plug must be disconnected! Figure 7: View of the rear of the KLbasic control Figure 8: View of the rear of the KLplus control 15

16 KLbasic control Connections: 1 Connection for the mains 230 V AC ~ 50 Hz, 2 X1: Bayonet connection for the solenoid valves, 3 X2: Schuko coupling for the connection of the aerator, 4 COM: connection for communication module, (optional) and/or interface for the PC, 5 F1: T8A fuse 8 ampere, medium time lag, for the mains connection, 6 F2: T2A fuse 2 ampere, time lag, for the connected consumers. 7 X4: connection for extension cable: external alarm unit. KLplus control Connections: 1 Connection for the mains 230 V AC ~ 50 Hz, 2 X1: Bayonet connection for the solenoid valves, 3 X2: Schuko coupling for the connection of the aerator, 4 COM: connection for communication module, (optional) and/or interface for PC, 5 F1: T8A fuse, for the mains connection, 6 F2: T2A fuse 2 ampere, time lag, for the connected consumers, 7 Connection for the temperature probe; must be plugged in! 8 X3: connection for extension cable: UV lamp and dosing pump, 9 X4: connection for extension cable: external alarm unit and contactor monitoring, 10 P: connection for the pressure measuring hose Operating the control From the automatic mode, you can start different queries. By pressing, you can access the first operation level. Using the two arrow keys and pressing afterwards, you can now call the individual queries: By pressing, you can access the first maintenance level. Using the two arrow keys and pressing afterwards, you can now call the individual queries: KLbasic display Meaning KLplus display Operating state Remaining time Current working phase, remaining time Operating state Remaining time Operatin hours Display of the operating hours of the individual valves and the compressor operating hours 16

17 KLbasic control KLplus control Manual operation Hh:mm dd dd-mm-jj Vacation input Read out errors Adjustments: Operatio code Service menu Manual driving of the valves Current time, day and date. Can be set using SET. Setting the vacation mode (max. 90 days) Here, operational breakdowns are saved and can be read out. Using, you can switch between the error message and the corresponding date. By means of the arrow keys, the current setting can be displayed. For specialist personnel For specialist personnel manual operation Date Time Vacation oper. Read out old errors Setup report operation code service code enter Querying the operating hours Press the key. The following display appears on the screen: Press the appears on the screen: key. The following display Operation hours Operating hours meter reading By pressing again, the operating hours for By pressing again, the number of the valves 1-4 can be called one after the other operating hours of valve 1 (feed) are shown. by means of the arrow keys. Then, the By pressing the arrow keys, you total operating hours of the compressor are can call the operating hours of the other shown. valves, of the compressor, of the UV lamp By pressing once, you can return to the and the pump for the phosphate precipitation one after the other. Moreover, the capacity display Show operating hours. By pressing, of the plant is shown. you can access the menu Manual mode. By pressing once, you can return to the maintenance level. By pressing this key again, you can return to the automatic mode. Note: If no key has been pressed for 10 minutes, the normal mode is automatically set Driving the valves and the cabinet fan manually by means of the Manual mode When checking the valves, each valve should run at least five seconds, since the monitoring of the power consumption of the valves takes some time until a possible fault is detected. Following the valves, the cabinet fan, if any, can also be driven and checked. 17

18 KLbasic control In the automatic mode: press, then press the arrow key until the following display appears on the screen: KLplus control Press, then press the arrow key until the following display appears on the screen: Manual operation Manual operation By pressing the key, the following display appears: valve1: off By pressing, you can switch on and off the selected valve. By means of the arrow keys, the individual valves can be selected. By pressing once, you can return to the display Manual mode. By pressing again and performing a selection using the arrow keys, the manual mode can be now set for all functions. Using valve 1 as example, the following display will now appear on the screen: manual valve1: off By pressing the numbers 1 for ON and 0 for OUT, you can switch on and off the valve 1 in the manual mode. The same procedure can be applied to the other valves. As described above, the selection can be performed using the arrow keys. By pressing the key once, you can return to the maintenance level. By pressing this key again, you can return to the automatic mode Setting the date / time Press, press the arrow keys afterwards, until the following display (example) appears on the screen: Press, press the arrow keys afterwards, until the following display (example) appears on the screen: 20:15 Mo Mo 20:15:56 By pressing, the time and date can be set using the arrow keys. In order to confirm By pressing, the time and date can be set using the number keys. In order to confirm the adjustment, must also be 18

19 KLbasic control KLplus control the adjustment, each case. must also be pressed in pressed in each case. By pressing once, you can access the By pressing once, you can access the vacation mode. By pressing, you can vacation mode. By pressing, you can return return to the manual mode. to the manual mode. A correctly set time and date display of the plant is absolutely necessary in order to ensure that the recording of the operating hours and possible faults can be understood. The integrated clock works with an accuracy of maximum deviation of five minutes a year. There is no automatic adjustment from summer to winter time. Note: If no key has been pressed for 10 minutes, the normal mode is automatically set Setting the vacation mode Note: The vacation mode implies a reduced operation of the wastewater treatment plant. This mode may only be used if no wastewater enters the wastewater treatment plant during the selected period of time. Wastewater that enters the plant during the vacation mode will not be purified. The vacation mode is automatically switched on and off according to the data you have entered. Press, press the arrow keys afterwards, until the following display appears on the screen: Press, press the arrow keys afterwards, until the following display appears on the screen: Vacation input Vacation date setup By pressing the key again, the input for the vacation data is enabled: Start of the vacation period: By pressing, the data for the day, month and year is entered in the TT-MM-JJ format. After each day, month or year input, must be pressed. End of the vacation period: By pressing, the data for the day, month and year is entered in the TT-MM-JJ format. After each day, month or year input, must be pressed. By means of the key, you complete the data entered for the vacation mode and save this data. By pressing, you can return to the display of the automatic mode. By pressing the key again, the input for the vacation data is enabled: vacation start: By pressing the key again and entering of the end date of the vacation mode using the number keys: vacation end: By means of the key, you save the data entered for the vacation mode and exit this function. 19

20 KLbasic control KLplus control The vacation mode can be set for a maximum of 90 days. By pressing once, you can return to the maintenance level. Pressing this key again, you can return to the automatic mode. Note: If no key has been pressed for two minutes, the normal mode is automatically set without saving the date that has been just entered Reading out errors reading out old faults The control saves fault messages and the operation of the valves using the function Manual mode in the so-called logbook. By means of this function, the past fault messages can be called with their respective dates and times. The individual messages can be called using the arrow keys. You can exit this menu item by pressing the Esc key. Note: Up to 128 fault messages can be saved. If this number has been reached, the oldest message is always deleted for each new message. The memory can be deleted by skilled maintenance personnel in the service menu using the command Emptying the logbook Displaying the settings With this menu item, the current settings of the control can be displayed. Changing these settings is not possible. This menu item is used for analysing the setting without making changes Service menu and action code In the service menu, the operational parameters can be changed. The access to these parameters is protected by a code. The operational parameters can also be changed by means of a specific action code. This second maintenance level may only be accessed by qualified specialist personnel! In the event of unauthorised interference with the control settings, the warranty claim expires! 5.3. Replacing fuses Before replacing the fuses, the plant must be switched off by means of the red main switch! In order to replace or check fuses, the control and machine cabinet must be opened with the key supplied. The micro-fuses described above are on the rear of the control. Used fuses: Micro-fuse Supply line F1 Consumer F2 230 V / 50 Hz 8 A, medium time lag 2 A, time lag In order to replace the micro-fuses, please proceed as follows: Turn the head of the holder by applying slight pressure and using a slot screwdriver SL 1.0 x 5.5 for a quarter turn to the left (anti-clockwise). 20

21 Remove the head of the holder with the fuse. Replace the fuse. Insert the head with the fuse into the opening of the holder. Gently press on the head of the holder using a screwdriver and fix the fuse by turning the head for a quarter turn to the right (clockwise). Note: If you are not able to solve the problem, please contact your maintenance company or KLARO as soon as possible Functional principle of the power outage detection device The control is equipped with a power outage detection device that is powered by an integrated emergency power supply (buffering). In the delivery state, the emergency power supply is empty. It is charged after the control has been switched on. In the event of a blackout, the charge of an emergency power supply is sufficient for signalising the power outage for approx. 12 hours. If the emergency power supply is not used to compensate power outages, the discharge of the emergency power supply is prevented from being discharged by means of a circuit. Important: In the event of a power outage, the setting of the time / date is supplied with power by means of an additional buffering for a period of approx. 10 days. All saved data such as operating hours, programme settings etc. are preserved. If, however, date and time have not been set, weekly operating hours of the aggregates are no longer saved. Future error messages are then saved with an incorrect date. If the plant is disconnected from the mains (e.g. due to a blackout, when the internal fuse is blown or when separated from the wall socket), the detection device sends alternately an acoustic and visual signal regardless of the actual cause. The device reacts to a power outage with a delay of five seconds. This prevents that short outages that often occur, for instance, during a thunderstorm, but do not impair the overall function of the wastewater treatment plant, are unnecessarily signalled. - The five-second delay is followed by an intermittent with a read flashing signal. At intervals of five seconds, five flashing signals are continually sent with a beep for a period of approx. 12 hours (with a completely charged emergency power supply). - Switching off the device is not possible in this state. When the mains voltage returns, the device is reset to the monitoring state without any further keys being pressed and the control continues to run from the point at which it was interrupted. The fault message disappears automatically. When the emergency power supply is discharged, the operation of the plant is restarted with a cycle pause. Blackout Attention: If the plant has been disconnected from the mains for more than 24 hours, the purification of the existing wastewater is not possible or only possible to a very restricted extent. Never switch off the plant (except for maintenance of plant components and function-restricting faults of the plant) 21

22 6. Additional functions of the KLplus and KLbasic controls 6.1. Underload detection (KLplus) Malfunction Attention: The activation of the fill-level-dependent mode must be carried out by a maintenance technician or an export. Any incorrect calibration of the plant can cause that the plant is permanently run in the saving mode (cycle pause)! In this case, proper purification is not possible! As standard, the KLplus control is equipped with a pressure sensor by means of which the fill level in the first chamber can be determined. This function is used for saving energy with low amounts of inflowing wastewater. This function is switched off in the delivery state. During commissioning, the plant is run in the automatic mode regardless of the amount of inflowing wastewater. 22

23 Functional principle The water level is measured by means of the pressure in the feed lift during the feed phase. If the water level in the sludge storage / buffer (chamber 1) exceeds a previously set fill-level height ( Fill-level detection setting ), the plant starts a purification cycle. If the fill level is not reached, the plant enters the cycle pause for a period of six hours. During this cycle pause, the SBR reactor is only aerated sporadically in order to keep the bacteria alive. If the previously set water level was not reached in the first chamber after four subsequent measurements, the plant pumps, via the excess sludge lift, water out of the reactor and back into the first chamber. After the water has been pumped back, the plant measures the water level again. With no or little inflowing wastewater, the reactor is thus also fed after a certain period of Figure 9: Drawing air lifter charging time. Hence, the normal purification performance can also be maintained for a longer period of time in times of absence or underload. The number of the purification cycles performed can be queried via the menu item operating hours. In doing so, the actually performed purification cycles are placed in relation to the cycles carried out in the automatic mode (four cycles a day) and displayed as a percentage (capacity of 25 % to 100 %) Commissioning Fall hazard During any work on the opened cover of the cesspit, there is a tripping and fall hazard! The open pit must be secured by means of suitable measures. The first chamber (sludge storage / buffer) equipped with the feed lift must be filled with water up to the height at which a purification cycle is to be activated. This water level depends on the geometry of the container and the connected PE. In the following table, the recommended buffer heights a above the minimum water level are stated for the different constellations. 23

24 Recommended maximum buffer heights a in the sludge storage / buffer: Retrofitting for round containers: SBR chamber Semi-circle Ø 2.0 m Ø 2.2 m Ø 2.5 m PE number a [cm] SBR chamber Full circle Ø 2.0 m Ø 2.2 m Ø 2.5 m PE number a [cm] Klaro container, concrete: PE number Container type x 2x 2x 4x ZK224 ZK224 ZK225 ZK226 ZK228 EK225 EK226 EK228 EK226 4x EK228 Height a [cm] Height b [cm] PE number Container type x 2x 2x EK/ZK/E EK/ZK/E ZK259 ZK2510 ZK2512 EK2510 EK2512 EK2512 K 259 K 2512 Height a [cm] Height b [cm] Klaro Easy: Cristall Carat PE number Type 2x x x x x x x 6.50 a [cm] b [cm] st step: calibration of the pressure sensor The calibration of the sensor is absolutely necessary for the initial commissioning. Please carefully follow the instructions provided below: Service code enter calibrate? no measuring Go to the menu item ENTER SERVICE CODE, press the key and enter the following code after having been requested to do so: Select CALIBRATION YES by using the arrow keys ( ), confirm this input by pressing the key and start calibration Three measurement processes are carried out automatically. 24

25 enter current water level: 000 cm Enter the current fill level b of chamber 1 measured by you using the folding metre stock (measured from the bottom of the container to the water surface) save? cm No and confirm this input by pressing. The value entered here indicates the distance c from the bottom of the container to the feeding point of the lift. Select Save Yes by using the arrow keys ( ) and confirm this input by pressing the key. The calibration has now been completed and you can exit this menu by pressing the ESC key. 2 nd step: setting the control parameters Setting the control parameters for the fill-level detection is absolutely necessary in order to ensure that the plant works correctly. Please carefully follow the instructions provided below: service code enter level measuring setup Fill level Start from: 000 cm Recirculation: 2 min alert flooding from: 000 cm Go to the menu item ENTER SERVICE CODE, press the key and enter the service code after having been requested to do so. Select Set fill-level detection by using the arrow key to the left ( ) and confirm this input by pressing the key. Enter the water level b at which a treatment cycle is to be started. Confirm this input by pressing the key. Enter the value 2 min using the number keys and confirm this input by pressing the key. The required settings have now been completed and you can exit the menu by pressing the ESC key. (As from software version 8.29) NOTE: The activation of the flood warning message is not absolutely necessary in order to ensure that the plant works correctly. When saving the value 000 cm, this warning message remains deactivated. In order to activate this warning message, measure the height between the bottom of the container and the lower edge of the emergency overflow in the dividing wall or, with full circle plants, at the outlet. With containers, you can enter the value applicable to your plant from the table above. The designation of your container can be found on the corresponding delivery note. Confirm this input by pressing the key. When saving the value 000 cm, the flood warning message is deactivated. 3 rd step: function control Now, the fill-level detection can also be carried out in the manual mode. For this, the fill-level detection must be switched on using the number 1. The control independently performs a measurement. After this measurement process has been completed, the measured value is displayed Switching off the fill-level detection In order to switch off the fill-level detection and have the cycles run again in the time-controlled mode, the 2 nd step described above must be repeated. The water level b must be set to 0 cm. The recirculation can remain set to two minutes. 25

26 Safety and fault messages If the sensor measures a value of less than 40 mbar, the message Fault: min. fill level appears on the display. In this case, the plant returns to the normal time-controlled mode. This can be attributed to either too low a water level ( 40 cm) in the sludge storage / buffer or a leakage in the pressure or measuring hose. In this case, we recommend you to contact the manufacturer Optional additional functions with extension cable (KLplus and KLbasic) By connecting an additional cable to the connection X3 or X4, the range of functions of the control can be extended. The following extensions are possible: ST5 Connection of a phosphate dosing pump ( X3), ST6 Connection of an external alarm unit ( X4), also for KLbasic, ST7 Monitoring of a contactor for a three-phase current compressor ( X4), ST8 Connection of a UV reactor ( X3) Connection of an external fault indicator Via the potential-free output ST6, an external alarm unit such as an indicator lamp mounted to the outside of the cabinet can be connected. More detailed information can be found in the MoAnl 10 Externe Warnmelder [InstInstr 10 external alarm unit] Connection of a connector for switching the compressor If the power supply of the installed compressor is higher than 6 amperes, a contactor is additionally installed in the cabinet by means of which the compressor is driven. Via the input Contactor monitoring ST7, the switching state of the contactor is monitored Connection of a UV reactor Via the connection ST8, a downstream UV reactor can be connected to the control. More detailed information can be found in the MoAnl 11 UV-Anlagen [InstInstr 11 UV plants] Phosphate precipitation using the dosing pump Precipitant Attention: When swallowed, iron(iii)-chloride is harmful to health and also irritates the skin. There is a risk of serious injury to the eyes. There is an explosion hazard in connection with alkali metals, allyl chloride and ethylene oxide. Read the corresponding safety datasheet before using phosphate precipitants! When handling iron(iii)-chloride, protective clothing must be worn. Keep precipitant containers away from unauthorised access by others and children. 26

27 Plants delivered with the phosphate precipitation function are equipped with a hose pump in the cabinet. A suction hose and a pressure hose are connected to the pump. The runtime of the hose pump is determined by the time set for the pump in the service menu. The amount of the added precipitant thus depends on the set time. The large pump Compact is equipped with a potentiometer for setting the performance. The table below provides an overview of the dosing possibilities. The respectively required dosage can be found in the respective certification (see CD). In order to commission the precipitation unit, the container with the precipitant must be installed in a frost-proof place (e.g. machine cabinet, either on the dividing wall or in the Figure 10: System drawing precipitation unit dome-shaped manhole of the plant). The pressure hose and the suction hose must also be installed in a frost-proof place. The pressure hose must be inserted into the SBR reactor and positioned in such a manner in the reactor that the outlet opening is above the reactor tank and it is ensured that the precipitant falls directly into the wastewater to be treated and does not wet any components (aggressive chemical, risk of damage to the components!). The outlet opening must, under no circumstances, be immersed into the water! Insert the suction hose into the precipitant container to the extent that the suction from the bottom is ensured. Connect the suction hose and pressure hose to the hose coupling nipples of the pump and fix them using the union nuts. Under the menu item Manual mode, switch on the phosphate pump and check whether the precipitant is sucked correctly. If required, interchange the hoses at the connections. Reference values for setting the pump performance P [ml/min] Output: 5.5 ml/min Figure 11: Precipitant pump Compact Figure 12: Precipitant pump DSP

28 7. Maintenance, servicing and operation The plant must be switched on at any time. As operator of a small wastewater treatment plant, you are obliged to ensure the error-free operation of the plant. Almost all operational breakdowns cause a deterioration of the purification performance of the plant. Therefore, these operational breakdowns must be detected at an early stage and rectified by you or by a qualified maintenance technician. During any work on the opened cover of cesspit, there is a tripping and fall hazard! The open pit must be secured by suitable measures. Persons involved and/or third parties may fall into the container! Children are particularly at risk! Fall hazard Due to the biological degradation processes in small wastewater treatment plants, the generation of (possibly toxic) gases must be expected. Therefore, entering the plant must always be secured by a second person. In any case, a fainted person must not be followed, but help must be sought as soon as possible. High voltage For activities other than operating the control, the maintenance switch must be set to 0 and/or the mains plug of the cabinet must be pulled out! Any maintenance and repair work on the cabinet system must be carried out by a maintenance technician or an electrician! 28

29 7.1. Tasks of the operator In order to ensure an error-free operation, the following checks must be performed: Daily check - It must be checked whether the plant is run properly. This is the case if the operating indicator lamp lights up green and no warning signal can be heard. A fault is displayed as described in chapter control of the plant. In the event of an incident, we ask you to read the liquid crystal display and to inform the service personnel about the displayed fault or, if possible, to rectify the fault yourself Weekly checks - Checking the water levels; sludge must not enter the SBR chamber in an uncontrolled manner, - Checking the inlets and outlets for clogging (visual check), - Reading the operating hours counters of the aerator (total operating hours), the ventilation (valve 2) and the sludge return (valve 4), if required, also the operating hours counter of further aggregates and recording them in the operation log, - Function control of the lifts and the ventilation via the setting Manual mode Monthly checks - Visual check for any sludge overflow, blurring or discolouration in the outlet, - Checking the inlets and outlets for clogging (visual check), - Reading the operating hours counters of the aerator (total operating hours), the ventilation (valve 2) and the sludge return (valve 4), if required, also the operating hours counters of further aggregates and recording them in the operation log, - Checking the air filter: The filter of the switch cabinet ventilation (ventilation grilles on the left and right side in the housing wall with an inside cabinet and/or on the rear with an outdoors cabinet) must be checked and, if required, cleaned or replaced. For this, the grilles on the outside of the cabinet must be removed. The snap lock can be unlocked by applying slight pressure and using a screwdriver and the grille can be removed by hand. The filter mat lies, without any further fastening means, in the ventilation pit and can be shaken out and/or blown out. The interval at which the filter of the aerator must be cleaned or replaced depends on the extent of contamination caused by the atmospheric conditions around the application. In order to check or replace the filter on the compressor, the service documentation of the compressor manufacturer provided in the annex must be complied with. - Checking the phosphate precipitation unit (if any): function control of the precipitant pump and checking the fill level of the precipitant container, - Checking the function of the power outage alarm unit Sludge drainage In a small wastewater treatment plant, there are different types of sludge. Only the faecal sludge that accumulates in the first chamber is removed. It consists of sedimented residues resulting from the wastewater treatment. In small wastewater treatment plants, the faecal sludge and/or sewage sludge consists of dead micro-organisms of the biological treatment stage and the settled solids resulting from the pre-cleaning. The height of the accumulated sludge in the sludge storage is measured by skilled maintenance personnel using a sludge pipette. The plant is designed in such a manner that, with permanent full-load operation and compliance with the operator and maintenance obligations, the 29

30 sludge storage room is large enough for at least twelve months. Low-load operation extends this period of time accordingly. Timely sludge disposal is necessary in order to prevent the solids from entering the biological stage in the event of increasing sludge production. Sludge regulation and disposal are important requirements for a good purification performance and long life of the small wastewater treatment plant. The sludge disposal regulations are laid down by the local authorities. Either regular or demand-oriented sludge removal is required: - Regular sludge removal takes places on specific dates and is set by the local authorities to once and/or twice a year depending on the type of the plant, size of the chambers and connected inhabitants. - Demand-oriented sludge removal is flexible and takes place at shorter or longer time intervals. In this case, skilled maintenance personnel check the sludge level (sludge level measurement) and inform the competent disposal company about the date of the required sludge disposal. With a filling of the sludge storage of 70 % at the latest, the sludge must be disposed of. In individual cases, the skilled maintenance personnel inform the operator who then arranges himself/herself a date for the sludge disposal. If the maintenance and the sludge removal coincide, the sludge may only be removed after the maintenance has been completed. The sludge removal must be recorded in the operating log. In this respect, please also read the instructions provided by your specialist company. For the sludge removal, the following aspects must be observed: In most cases, only the primary settlement chamber of the small wastewater treatment plant must be emptied. With an incorrect sludge regulation of the plant, the suction of the lower section of the tertiary treatment chamber or the suction of the floating sludge from the surface may also be necessary. First, the floating sludge is sucked from the surface; then, the suction tube is placed on the bottom of the pit, A residual amount of water of approx. 10 cm should be left on the bottom of the primary settlement chamber, After the drainage has been completed, the primary settlement chamber must be refilled with fresh water! Complete drainage of the small wastewater treatment plant only makes sense if an operational breakdown occurs for which the cause cannot be determined or if repair work must be performed below the water level inside the container. Whether such complete drainage is necessary is best decided by the skilled maintenance personnel. It is essential that you, as operator of a small wastewater treatment plant, ensure that the correct chamber of the plant is pumped. Excessive pumping of sludge can interfere with the operation of a small wastewater treatment plant and causes unnecessary costs! 30

31 7.2. Maintenance and servicing by skilled maintenance personnel The maintenance must be carried out by a specialised company (skilled personnel) 1. For this, the owner of the plant must conclude a maintenance contract with a qualified specialist. Note! During retrofitting work or maintenance work on the electrical components of the plant, the control cabinet must be disconnected from the power supply by means of a main switch or maintenance switch of the plant. It must be ensured that the switch is protected against being switched on by means of a lock. The following work must be performed as part of the maintenance: - Inspection of the operating instructions including assessing that the plant works properly (target/actual performance comparison), - Checking the air filter of the aerator and the supply and exhaust air openings of the control cabinet, - Maintenance of the aerator according to manufacturer s instructions (see annexes!). - Function control of the operation-critical mechanical, electro-technical and other components of the plant such as the aerator, lift, control unit, valves, alarm unit and the battery of the power outage detection device, - Checking the sludge height in the sludge storage; if required, the sludge removal must be provided for by the operator (for instructions, see section 0), - Performing general cleaning work, e.g. removal of deposits, - Checking the state of repair of the plant, - Checking sufficient ventilation and exhaustion, - Examinations in the aeration tank: Even ventilation picture (bubble picture), Oxygen concentration (O 2 /l > 2 mg); if required, adjustment of the operating times of the compressor, Sludge volume fraction (< 400 ml/l). If the sludge volume is below 100 ml/l or above 400 ml/l, the duration of the sludge extraction must be changed in consultation with. - Samples from the outlet and analysis of the following values: For each maintenance: - Temperature of the wastewater, - Settleable solids, - ph value, - Odour, - Colour, - Visibility depth, - COD value, - NH4-N (when required), - N inorg (when required), P (when required). 1 Specialised companies are operator-independent companies whose employees (skilled personnel) have, due to their professional training and participation in relevant qualification measures, the qualification required for the operation and maintenance of small wastewater treatment plants. 31

32 Any performed maintenance work as well as any detected damage or repair work carried out and further action must be summarised in a maintenance report by the maintenance company. The corresponding form can be found in the annex. The findings of the examinations must also be recorded in the maintenance report. The maintenance report must be handed over to the operator of the plant so that this report can be submitted to the competent authority after having been requested to do so. The maintenance report must be attached to the operating instructions. Please keep the operation log easily accessible. Note: Breakdowns of the plant due to inadequate maintenance (e.g. of the compressor) exclude free replacement within the scope of warranty Operating instructions As a matter of principle, only substances that, due to their nature, correspond to domestic untreated wastewater may be supplied to the plant for treatment. Biocides, toxic or biologically incompatible or non-degradable substances must not enter the plant, since they cause biological process problems. In particular, the following substances must not be discharged: - Rainwater from roof surfaces and courtyard areas, - Infiltration water (e.g. drainage water), - Residues arising from animal farming in solid and liquid form, - Commercial or agricultural untreated wastewater provided that it cannot be compared with domestic untreated wastewater, - Chemicals, pharmaceuticals, mineral oils, solvents, - Cooling water, - Coarse substances in the form of leftovers, plastics and sanitary products, coffee filter bags, bottle lids and other household items, - Milk and dairy products, - Discharge water from swimming pools, - Larger quantities of blood. If larger quantities of fats or vegetable oils accumulate, it is recommended to pre-clean the fat-containing wastewater in a fat separator that is installed upstream to the wastewater treatment plant (Caution: Faeces must not be discharged into the fat separator!). In the table below, individual substances that must not be disposed of using the wastewater treatment plant are listed once more in more detail: Solid or liquid substances that must not be disposed of using What damage they do: Where they are adequately disposed of: the drain and/or toilet: Adhesive plaster Clogs the pipes Dustbin Ash Does not decompose Dustbin Bird sand, cat litter Causes deposits and clogging of the Dustbin pipes Brush cleaners Poison the wastewater Collection point of the administrative district Cat litter Clogs the pipes Dustbin Cement water Settles, concretes Hire specialist company 32

33 Solid or liquid substances that must not be disposed of using What damage they do: Where they are adequately disposed of: the drain and/or toilet: Chemicals Poison the wastewater Collection points Cigarettes Settle in the plant Dustbin Cleaning agents except for those which are chlorine-free Poison the wastewater, corrode pipes and sealings Collection point of the administrative district (environmentally friendly) Condoms Clogging Dustbin Cooking oil Causes deposits and clogging of the pipes Collection points of the administrative district Corks Settle in the plant Dustbin Cotton buds Clog the plant Dustbin Deep-frying fat Settles in the pipes and causes Dustbin clogging Disinfecting agents Kill bacteria Do not use Leftovers Cause clogging, attract rats Dustbin Medication Poisons the wastewater Collection points, pharmacies Motor oil Poisons the wastewater Collection points, petrol stations Nappies Clog the pipes Dustbin Paint Poisons the wastewater Collection point of the administrative district Panty liners Cause clogging, non-degradable Dustbin plastic foils spoil the waters Pesticides Poison the wastewater Collection point of the administrative district Photographic chemicals Poison the wastewater Collection point of the administrative district Plant protection products Poison the wastewater Collection point of the administrative district Razor blades Risk of injury for the workers in the Dustbin sewer system and wastewater treatment plant Textiles (e.g. nylon stockings, Clog the pipes, can bring a pump Used clothing collection cleaning rags, handkerchiefs etc.) station to a halt Thinners Poison the wastewater Collection point of the administrative district Toilet blocks Poison the wastewater Do not use Tube cleaners Corrode pipes and sealings, poison the wastewater Collection point of the administrative district Varnish Poisons the wastewater Collection point of the administrative district 33

34 Solid or liquid substances that must not be disposed of using What damage they do: Where they are adequately disposed of: the drain and/or toilet: Wallpaper paste Causes clogging Collection point of the administrative district Waste containing oil Poisons the wastewater Collection points, petrol stations For general questions relating to these problems, please feel free to contact in Bayreuth at any time. 8. Fault messages and troubleshooting Technical faults during the plant operation (breakdown of an aggregate) are displayed both visually and acoustically. The acoustic fault signal of the control can be switched off by pressing. The visual error display is only acknowledged after pressing the key once again. In the event of a power supply outage, an integrated battery-supplied power outage warning device sends alternately an acoustic warning signal and a visual message. In this case, no acknowledgement is possible. Voltage! For any work on the machine cabinet exceeding the operation of the control, the cabinet must be disconnected from the mains voltage Fault message on the display - Error message as text on the liquid crystal display, - Operating indicator lamp lights red. Display Liquid crystal display Possible cause Rectification KLbasic KLplus No display, no light No display, light lights green Power supply is interrupted Check the power supply to the plant and to the control. Check the micro-fuse F1 on the supply line. Check the position of the main switch (position 1). With an empty buffering, a power outage is neither displayed acoustically nor visually. Switch off the plant and switch it on again after ten seconds. Hold down the Esc key set the contrast by using the arrow keys. Set clock via the menu item Date and time. Check the main fuse F1. Check the compressor via the manual mode. No / weak display Contrast is set incorrectly Set set clock Internal clock / date not clock set Compreso **error** Compressor does not failure compressor error work / does not consume power Valve 1 **error** Valve does not work Check the value via the manual mode. 34

35 Display Liquid crystal display Possible cause Rectification KLbasic KLplus failure Valve 2 failure Valve 3 valve 1 **error** valve 2 error **error** Fuse blown Solenoid defective Valve blocked due to contamination failure valve 3 error Valve 4 **error** failure valve 4 error - **error** UV lamp does not work UV unit error! - **error** Compressed-air line min water level leaking from the control to the feed lift, e.g. due - **error** alert flooding - **error** temperature max - **error** temp.-sensor Power failure Error modem **error** power failure **error** modem to a loose hose Water level is too high in one chamber Compressed-air line clogged, e.g. due to bent hose Temperature probe not plugged in Cabinet fan does not work Filters in the cabinet and in the compressor are contaminated Direct sunlight onto the cabinet In the service menu, too high temperatures have been entered for switching on the cooling fan and the maximum temperature Aerator defective Temperature probe defective Temperature sensor is missing Temperature sensor has not been completely connected to the socket Temperature sensor defective Blackout Plant switched off by means of the main switch There is no voltage on the switch cabinet Fuse of the residual current device has been initiated Rechargeable batteries in the module have not been charged Check the micro-fuse of the consumers F2. Check the valve for possible burn marks. Unscrew the valve from the metal bar, check the valve for contamination and remove all contamination particles (see maintenance instructions in the annex). Check the UV lamp and the remaining life of the lamp. Check the hose line for leakages. See section 8.2. Check the hose line for bends. Plug in the temperature probe on the rear of the control. Check the functions of the cabinet fan. Check the air filter in the cabinet. Shade the site of the cabinet. Provide for cool ventilation. Check the air filter in the aerator. Check the aerator in the manual mode. Have the set temperatures checked by the maintenance company. Replace the temperature probe. Replace sensor. Provide for a secure connection between the control and temperature sensor; then, disconnect the control for ten seconds from the mains and switch it on again; check whether a fault message temp. sensor is displayed. Await the blackout. Switch on again the plant by means of the main switch. Check the supply line to the switch cabinet. Search for and rectify the cause for the initiation of the residual current device (possible cause: solenoid valve defective). Wait five seconds until the rechargeable batteries have been charged. Connect the modem to the mains. 35

36 Display Liquid crystal display Possible cause Rectification KLbasic KLplus completely No mains voltage is applied to the modem No SIM card inserted into the modem SIM card is not logged in into the network Insert the SIM card into the modem. Wait until the card has logged in; otherwise, position the antenna in such a manner that reception is possible Unusual water levels rectifying a fault Observation Possible cause Rectification The water level in the primary settlement chamber is unusually high; the water level in the aeration tank is normal. Both the water level in the primary settlement chamber and the water level in the aeration tank are unusually high. The plant smells, the treated wastewater is blurred and/or discoloured. The lift on valve 1 is not driven, Too short a pump time has been set for lift 1, The feed lift is clogged, The air supply to the feed lift is leaking. Plant is being run in vacation mode, Plant is being permanently run in cycle pause, Control settings are incorrect, The outlet lift is clogged, The air hose to the outlet lift is leaking, The flood in the outlet channel prevents the water from draining off the plant, Control is defective. Insufficient air volumes are drawn into the plant, Unbalanced ventilation due to defective diaphragm unit. Drive valve 1 in the manual mode and check the function of the lift. Have the time period for valve 1 extended by the service company. Have the primary settlement chamber pumped out and clean the lift. Have the primary settlement chamber pumped out and seal the hose connections. Exit the vacation mode (see section Fehler! Verweisquelle konnte nicht gefunden werden.). Have the control settings checked by skilled maintenance personnel. Have the SBR reactor pumped out and clean the lift. Have the SBR reactor pumped out and seal the hose connections. Await the flood, Contact the maintenance company. Have the ventilation time extended by the service company. Check the ventilation picture, contact the maintenance 36

37 Observation Possible cause Rectification Ventilation picture is unbalanced and/or large air bubbles rise sporadically. Solenoid valves switch unusually loudly. Diaphragm unit defective, Sealing on the aerator bar is leaking. Valve seat of the solenoid valve is contaminated. company. Contact the maintenance company. Contact the maintenance company. Unscrew and clean the solenoid valve Possible incidents on solenoid valves Observation Possible cause Armature does not operate. Supply voltage has been interrupted or is insufficient, Solenoid is defective, Armature is blocked in the contaminated tube area. If the armature does not reach its final position, this can, with an activated alternating current coil, lead to a failure of the coil within a short period of time (thermal overload), Nominal voltage and coil voltage are different. Valve does not close. Armature is blocked! Nominal voltage is still applied. Valve does not open. No nominal voltage is applied, Solenoid is defective, Nominal voltage and coil voltage are different. Version: 02 / 2013 Subject to technical changes! 37

38 ANNEX 38

39 9. Maintenance documentation 9.1. Form for monthly check marks Date of the check Sludge overflow? Burring/discolouration Clogging inlet/outlet? Air filter checked? Operating hours counter Operating instruction: Press Esc twice, press Set twice = operating hours valve compressor yes no yes no yes no yes no Valve Σ UV Phos 39

40 9.2. Maintenance protocol for KLARO small wastewater treatment plants Location (address): Maintenance company: Serial number: Maintenance date: Order no.: Plant size: PE Actual connection: PE Name of the operator: Street: Postal code/place: Installed by: Customer no.: Telephone no.: Fax no.: Commissioning: Is commercial wastewater also discharged? No Restaurant without kitchen Restaurant with kitchen Other Fat separator available, NG Drainage required State of repair (visual assessment of the pit body when filled): Dividing walls are OK Dividing wall between SS+P & SBR is leaking Remarks: Pit is tight to the outside Corrosion damage Function control of the operation-critical plant components: Feed lift / valve 1 (red) Ventilation / valve 2 (blue) Outlet lift / valve 3 (black) Excess sludge lift / valve 4 (white) Power outage warning device (battery) Phosphate precipitation pump (optionally) UV reactor (optionally) External indicator lamp (optionally) Air supply / ventilation moderate, intensive, circulation clearly visible Aerator picture / ventilation fine bubbles even Remarks: Sludge storage + buffer: Sludge height: cm Floating sludge height: cm The operator should have the cesspit drained. SBR reactor: Oxygen concentration: Sludge volume fraction: Remarks: mg/l (normally approx. 4-6 mg/l, minimum 2 mg/l) ml/l (maximum 400 ml/l) 40

41 Control Control type: Σ-Operating hours: Feed (valve 1): Ventilation (valve 2): Outlet (valve 3): Excess sludge extraction (valve 4): UV reactor: Renew lamp in operating hours Remarks: Fan Fan type: Fan is OK Replacement of the lamellae (length of the lamellae: mm) Replacement of the diaphragms Filter replacement Cooling fan is OK Remarks: Time of sampling Date: Time: Sampling point: Sampling manhole SBR chamber Sample transport: Cooled 4 C Frozen Air temperature: C Water temperature: C Odour None Some Strong Rotten Earthy Colouring None Some Strong Beige Brown Blurring None Some Strong Opaque Floating solids None Some Many Dry substance Activated sludge kg TS / m³ P tot Settleable solids ml / l ph value BOD 5 ml / l COD ml / l NH 4 -N ml / l N tot ml / l Additional remarks Operation log is available. Programming was changed. Fault was rectified. Additional remarks: Maintenance was recorded in the operation log. To be initiated by the operator himself/herself The operator is asked to pay attention to the substances that must not be discharged (see operation log). Pit is flooded, operator must have the pit drained. Remove sludge from the pit (dispose of sludge storage). Date and signature 41

42 10. Technical data Operating Manual for SBR small wastewater treatment systems Technical data of the controls - Preliminary fuse 12 A (provided by the customer) - Voltage supply 230 V / 50 Hz - Micro controller with internal FLASH, RAM, ADC Outputs for Aerator Four solenoid valves for the air blast. Additional features of KLplus: Dosing pump (phosphate pump), UV lamp, Fan, External fault indicator. - All outputs 230 V AC, aerator 6 A, dosing pump, UV lamp and cabinet fan A, solenoid valves 0.09 A - Several outputs can be switched on at the same time. - Cable break monitoring for all outputs by measuring the output currents, - Contactor monitoring by means of detecting the switched voltage, 230 V AC - Fault message display via LED (red/green), buzzer for power outage and change-over contact up to 230 V AC, - Serial interface RS232 with 9,600 baud via jack socket, - Real-time clock with a deviation of five minutes/year, battery-buffered, - Logbook, failure-safe, - Temperature monitoring, - Internal 9 V block battery for restricted operation in the event of a operating power outage, - Monitoring of the discharge state, - Operating temperature range 0 ºC ºC, - Acceptable temperature range without operation -20 ºC ºC Within the device: - Relative humidity of %, non-condensing, - Degree of protection: IP54, at the front (with properly affixed front foil), - Operating voltage 230 V AC, ± 20 %, 50 Hz, - Protection by means of micro-fuse 8 A (medium time lag), can be replaced from the outside; additional micro-fuse 2 A (time lag) for the total current of the outputs without aerator and fan. 42

43 Circuit diagram, EPP cabinet with KLbasic control Circuit diagram, EPP cabinet with KLplus control 43

44 Circuit diagram, I cabinet with KLbasic control Circuit diagram, I cabinet with KLplus control 44

45 Circuit diagram, A column with KLbasic control Circuit diagram, A column with KLplus control 45

46 Circuit diagram, A column, A cabinet 1+2 with indicator lamp with KLplus control 46

47 Equipment list Art.No. Quan. Description / Marking Mar. Technical datas Control KL plus A1 230V / 50Hz / 5W Control Klbasic A1 230V / 50Hz / 5W Microfuse M8A, medium delay F1 230V / 8A Microfuse T2A, delay F2 230V / 2A Fuse clip 8WA1011-1SF12 F3 250V / 6,3A Microfuse T2A, delay F3 230V / 2A Turn signal lamp LED H1 230V / 19mA Permanent lamp 851 H1 230V / 7W Warning light buzzer 480 H1 230V / 7W Warning light with buzzer LED H1 230V / 40mA UV-Disinfection plant ABOX S 50 (basic version) H2 230V / 50Hz / 75W UV-Disinfection plant ABOX S 50 (complete version) H2 230V / 50Hz / 155W Compressor/Air compressor LA60B M1 230V / 50Hz / 0,43A / 64W+/- 20% Compressor/Air compressor LA80B M1 230V / 50Hz / 0,57A / 86W+/- 20% Compressor/Air compressor LA120B M1 230V / 50Hz / 1,00A / 130W+/- 15% Compressor/Air compressor LAM200 M1 230V / 50Hz / 1,80A / 215W+/- 20% Compressor/Air compressor DT4.4 M1 230V / 50Hz / 1,65A / 180W Compressor/Air compressor DT4.6 M1 230V / 50Hz / 1,65A / 180W Compressor/Air compressor DT4.8 M1 230V / 50Hz / 3,90A / 350W Compressor/Air compressor DT4.10 M1 230V / 50Hz / 370W Compressor/Air compressor DT4.16 M1 230V / 50Hz / 550W Filter ventilator KA1238XA2BMT M2 230V / 50Hz / 0,15A / 23W / 178m³/h Filter ventilator M2 230V / 50Hz / 0,17A / 36W / 300m3/h Filter ventilator SK M2 230V / 50Hz / 0,35A / 64W / 500m3/h Filter ventilator SK M2 230V / 50Hz / 0,95A / 115W / 700m3/h Filter ventilator M2 230V / 50Hz / 0,65A / 150W / 838m3/h Metered peristaltic pump SR15 M3 230V / 50Hz / 4,5W / 1,8ml/min Metered peristaltic SR18 M3 230V / 50Hz / 5,5W / 5-50ml/min Metered peristaltic Concept 2105mcs M3 230V / 50Hz / 5,5W / 5-50ml/min Metered peristaltic Compact R M3 230V / 50Hz / 5,5W / 75ml/min Main switch KG10B T202/D-A045 FT2 S1 230V / 50Hz / 20A Connection cable 3m H05VV-F W1 3G1,5mm² - 1 Connection cable of the control 0,9m H05VV-F W2 3G1,5mm² Extension cable ZK K3-2 1,23m Y-JB W3 8G0,75mm² Valve cable ZK K1-4, l=1,2m, Y-JB W4 7G0,75m² Valve cable ZK K1-1, l=1,2m, Y-JB (with cooling ventilator connection) W4 7G0,75m² Valve cable ZK K1-3, l=0,23m, Y-JB (EPP indoor switch cabinet) W4 7G0,75m² Ventilator cable long, l=1,2m, Y-JZ (indoor switch cabinet) W5 3G0,5mm² Ventilator cable long, l=0,32m, Y-JZ (outdoor switch cabinet) W5 3G0,5mm² - 1 Air compressor cable, l=1,6m, H05VV-F W6 3G0,75mm² - 1 Connection cable air compressor 0,15m H05VV-F W7 3G0,75mm² - 1 Peristaltic pump pipe I=0,13m AWG22 / H07V-K W8 2G0,33mm² / 1G1,5mm² Peristaltic pump pipe l=0,13m, H07V-K W8 1G1,5mm² Warning light cable 1m W9 2G0,5mm² Wiring conductor l=0,1m, H07V-K, black W10 1G1,5mm² - 1 UV-module cable, l=2,5m, YSLY-JB W11 3G1mm² - 1 Connecting cable, l=0,3m, Y-JZ W12 3G1mm² Wiring conductor l=0,5m, H07V-K, blue W13 1G1,5mm² Wiring conductor l=0,5m, H07V-K, black W14 1G1,5mm² Grounding cable "ring+conductor", l=0,3m, H07V-K, green-yellow W15 1G1,5mm² Grounding cable "ring+ring", l=0,3m, H07V-K, green-yellow W16 1G1,5mm² Grounding cable "ring+conductor", l=0,3m, H07V-K, green-yellow W17 1G1,5mm² - 1 Shockproof plug (EPP indoor switch cabinet) X V / 50Hz / 16A - 1 Shockproof plug (indoor switch cabinet) X V / 50Hz / 16A Cap rail socket-outlet (outdoor switch cabinet) X V / 50Hz / 16A - 1 Circula plug X1 250V / 50Hz / 10A - 1 Plug with screwed connection, green X V / 50Hz / 12A / 3pol. / bis 2,5mm² - 1 Socket with screwed connection, green X V / 50Hz / 12A / 3pol. / bis 2,5mm² - 4 Magnetic valve plug X V / 50Hz / 10A / 2pol.+PE - 1 Schuko coupler X2 250V / 50Hz / 16A - 1 Industry plug connector X V / 50Hz / 10A / 7pol.+PE Plug with screwed connection, green X3.5-X V / 50Hz / 12A / 3pol. / bis 2,5mm² Socket with screwed connection, green X3.5-X V / 50Hz / 12A / 3pol. / bis 2,5mm² Angle coupler black. RST20i4 X V / 50Hz / 4pol Air diffuser for-fould Y1-Y4 230V / 50Hz / 16VA 47

48 Circuit diagram, extension cable 48

49 11. EC declaration of conformity The manufacturer: Spitzwegstrasse 63 D Bayreuth (Germany) Telephone: Fax: Internet: hereby declares that the product KLARO, small wastewater treatment plant in concrete containers for 4 to 50 PE, complies with the requirements laid down in the following directives and regulations: 2011/305/EU 2006/42/EC 2006/95/EC Regulation No. 305/2011 of the European Parliament and of the Council of 9 March 2011 laying down harmonised conditions for the marketing of construction products. Directive of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC. Directive of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits. The following harmonised standards were applied: EN EN EN ISO Small wastewater treatment systems for up to 50 PT Part 3: Packaged and/or site assembled domestic wastewater treatment plants Safety of machinery Electrical equipment of machines Part 1: General requirements Safety of machinery Safety-related parts of control systems Part 1: General principles for design This EC declaration of conformity becomes null and void when the product is modified without approval. Bayreuth, 9 th March 2011 Waldemar Schütz (Chief executive officer) On behalf of Alexander Kaufmann (Chief technical officer) 49

50 Effectiveness of the treatment: Efficiency of the purification performance (with a tested organic contamination load a day of BOD 0. 2 kg d 5 = ) Purification capacity (calculation): - Nominal organic contamination load a day (BOD 5 ) - Nominal inflow a day (Q N ) Spitzwegstrasse Bayreuth 13 EN Prefabricated wastewater treatment plant for the treatment of domestic wastewater KLARO Material: concrete Resistance to penetration of water: (test with water) COD: 86 % BOD 5 : 95 % SS: 88 % NH 4 -N*: 99 % (*for wastewater temperatures > 12 C) kg PE d m³ PE d Passed Stability: (static calculation) Durability: Passed Passed 50

51 EC declaration of conformity The manufacturer: Spitzwegstrasse 63 D Bayreuth (Germany) Telephone: Fax: Internet: hereby declares that the product KLARO Easy, small wastewater treatment plant in plastic containers for 4 to 50 PE, complies with the requirements laid down in the following directives and regulations: 2011/305/EU 2006/42/EC 2006/95/EC Regulation No. 305/2011 of the European Parliament and of the Council of 9 March 2011 laying down harmonised conditions for the marketing of construction products. Directive of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC. Directive of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits. The following harmonised standards were applied: EN EN EN ISO Small wastewater treatment systems for up to 50 PT Part 3: Packaged and/or site assembled domestic wastewater treatment plants Safety of machinery Electrical equipment of machines Part 1: General requirements Safety of machinery Safety-related parts of control systems Part 1: General principles for design This EC declaration of conformity becomes null and void when the product is modified without approval. Bayreuth, 9 th March 2011 Waldemar Schütz (Chief executive officer) On behalf of Alexander Kaufmann (Chief technical officer) 51

52 Spitzwegstrasse Bayreuth 13 EN Prefabricated wastewater treatment plant for the treatment of domestic wastewater KLARO Easy Material: plastic Effectiveness of the treatment: Efficiency of the purification performance (with a tested organic contamination load a day of COD: BOD 5 : 95 % 97 % BOD = 0. 3 kg EW d 5 ) Purification capacity (calculation): - Nominal organic contamination load a day (BOD 5 ) - Nominal inflow a day (Q N ) SS: 96 % NH4-N*: 90 % (*for wastewater temperatures > 12 C) Ptot: 95 % kg 0.06 EW d m³ 0.15 EW d Resistance to penetration of water: (test with water) Stability: (practical test) Durability: Passed Passed Passed 52

53 12. Additional tests of the plants Tested purification performance with underload Small wastewater treatment plants and underload operation this combination has long been considered as extremely difficult to do. Nevertheless, we have set ourselves the goal to put our own SBR small wastewater treatment plant to the test and have it tested for underload. With success, as has been demonstrated in the test report. 53

54 13. Datasheets of the plant Piston compressor Nitto MEDO LA BLOWER INSTRUCTION MANUAL INSTALLATION & MAINTENANCE LA-28B/ LA-45B LA-60B/ LA-80B LA-100/ LA-120 This instruction manual should be read and understood thoroughly before any installation and maintenance work is executed. After reading this instruction manual, please keep it handy for reference. CONTENTS 1. Model and Specifications 2. Dimensions 3. Safety Instruction 4. Installation (Septic tank application) 5. Maintenance Parts List Parts List Parts List (LA-28B / LA - 45B ) (LA-60B / LA - 80B ) (LA-100 / LA )

55 1. Model and Specifications Model LA -28B LA -45B LA - 60B LA - 80B LA LA Standard Voltage * 230V AC Rated Frequency 50Hz Rated Pressure 110mbar 150mbar 180mbar Operating Pressure mbar mbar mbar 0,05-0,18 bar 0,1-0,2 bar 0,1-0,25 bar Rated Airflow 28l/min. 45l/min. 60l/min. 80l/min. 100l/min. 120l/min. Power Consumption 29 W 47 W 64 W 86 W 100 W 130 W Weight 2.9kg 3.0kg 5.0kg 5.3kg 9.4kg 9.4kg IP Class * The unit must only be operated at the voltage as indicated on the outer casing of the blower. 2. Dimensions LA-28B/LA-45B Label L=207mm W=182mm H=205mm D=18mmOD D H L W LA-60B/LA-80B Label L=307mm L=305mm W=214mm W=190mm H=208mm H=188mm D=18mmOD D=18mmAD D H L W LA-100/LA-120 Label L=408mm W=210mm H=232mm D=26mmAD D H L W 2 3. Safety Instruction Explanation of Diagrammatic Expressions The term Attention used in this manual is to alert you to dangers such as the following; Degree of Danger Indicated by The Term Term This term indicates the possibility that continuing to work while ignoring ATTENTION this Attention, or working incorrectly without full understanding, may cause personal injury or physical damage. The Meaning of the Symbols Symbols This symbol advises you of an item which should BE NOTED (including Danger and Warning) and the general notes will be shown by a picture, word or explanatory text inside or along the symbol mark. This symbol advises you of an action which must NOT BE TAKEN (IS PROHIBITED) in order to avoid danger. The general actions which must not be taken will be shown by a picture or explanatory text inside or along the symbol mark. This symbol advises you of an action which must BE TAKEN (IS MANDATORY) in order to avoid danger and the general emphasis of the action which must be taken will be shown by a picture or explanatory text inside or along the symbol mark. Safety and Operating Instructions The following safety precautions should always be followed to reduce the risk of breakdown and/or accident. ATTENTION To Prevent Electric Shock And Fire 1 Don, t install the blower where it will be flooded with water. 2 Electrical work must be done by a qualified electrician. 3 The power supply should be the rated voltage shown on the label on the blower and be fitted with an earth leakage breaker and over current breaker. 4 The power outlet used should be waterproof and include an earth connected to ground. 5 If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid a hazard. 6 Don, t place any objects on the electric cable. 7 Be sure to unplug the blower before starting maintenance. 8 Be sure to put the Upper Case back after maintenance. 9 Don, t touch the metal part of the blower until it is cooled down as the blower runs very hot. Ignoring any of the above may cause an electric shock, a fire or a burn. 3 55

56 4. Installation (Septic Tank Application) 1. Installation site selection 1 9 Install our blower near the septic tank. If the pipeline is long, the sewage treatment may not perform well due to an insufficient airflow. Install in a place which is convenient for maintenance. Don, t install over a manhole or on soft ground. Avoid areas where wind-blown leaves and dust gathers. Install in a well ventilated place. Install at least 30cm away from the wall of a house. Installation in the shade is recommended to suppress heat generation of the blower., Don t install the blower where it will be flooded with water. Make sure that the blower is installed over the water level ot the sewage tank/aquarium to avoid any backflow of the water. If the blower is installed under the water level a backflow valve must be used. Don, t install where there is excess moisture or humidity. 2. Method of Installation The base should be made of concrete strong enough to bear the weight and block vibration from the blower. The base should be at least 10cm above the ground level and 5cm larger than the external dimensions of the blower. Provide a separate power outlet to be only used for the blower. Electrical work must be done by a qualified electrician. The power supply should be the rated voltage shown on the label on the blower and be fitted with an earth leakage breaker and over-current breaker. The power outlet used should be waterproof and include an earth connected to ground. Place the blower horizontally on the base. A soft rubber hose must be used for connection between the air outlet of the blower and the pipe. The rubber hose must be fastened with hose clamps. When making the connection, level the air outlet and the pipe to ensure the hose is not kinked or blocked. Before starting the operation of the blower, ensure that the water level in the septic tank is appropriate and the valves on the pipeline are properly opened. 3. Start operation Insert the power plug into the power outlet with full contact so that the plug itself does not wobble. Incomplete connection may cause an electric shock or a fire. After starting operation ensure that there is; No air leakage from the hose and the pipe connection. No abnormal noise from the blower. No vibration transmitted to the ground due to strained piping. Water level Hose Hose clamp Blower Base Air outlet of Blower Hose Hose clamp Over Current Breaker Earth Leakage Breaker Power Distribution Line Waterproof Power Outlet with grounding Blower Water tank or Pond Aerobic Sewage Treatment Tank Base 4 5. Maintenance (Refer the sketches on the next page) 1. Cautions 1 MEDO blowers are OILLESS. Never lubricate them. 2 All blowers have already been precisely adjusted. Never disassemble them. (Do not try to loosen the Hex. bolts on the Endcap) 3. Safety Instruction 2. Replacement of Filter Element 1 Be sure to unplug the blower before starting the replacement work. 2 Loosen the Bind Screw 1 and remove the Filter Cover 4. 3 Remove the Filter Element(s) 5 from the Upper Case 6 and replace with new One(s). At the same time, clean the air inlet of the Filter Cover 4 and the Upper Case 6. 4 Assemble the Filter Cover 4 with the Filter Cover Gasket 3 securely positioned. 5 Mount the Filter Cover 4 to the Upper Case 6, then tighten with the Bind Screw(s) 1. 6 Time to replace the Filter Element It is recommended that the Filter Element(s) is cleaned or replaced with new one(s) depending on the extent of its deterioration as determined by the atomospheric conditions around the application. The filter element(s) should be checked every three months and should be replaced jearly. 3. Replacement of Piston Set Assy 1 Be sure to unplug the blower before starting the maintenance work. 2 Remove the Upper Case 6, loosen all the Hex. Bolts 9 on the Headcover 10 and remove it. In case it is hard to remove the Headcover 10 insert a flat head screwdriver to the slot(s) on the edge of the Headcover 10 and twist the screwdriver gently to open. 3 Take out the Piston Set Assy(s). 4 Replace all Piston Set Assys, Gasket A 11 and Gasket B 12 with new ones. Be sure to keep the Teflon Seal of the Piston 13 away from any dust, swarf, water, oil or grease. Try not to touch the Teflon Seal of the Piston 13 with your fingers. 5 Insert the Piston Set Assy(s) into the Pump Body. Install Gasket A 11 on the Headcover 10 and Gasket B 12 on the Pump Body, then fasten the Headcover 10 with the Hex. Bolts 9.Tighten the Hex. Bolts 9 evenly and alternately then gradually fully tighten. 6 Before putting the Upper Case 6 back, start the blower and check if there is any air leakage along the Headcover 10 or the Nozzle Seal(s) 33 by briefly blocking the air outlet. In case there is an air leakage along the Headcover 10, re-position Gasket A 11 and Gasket B 12 then re-fasten the Hex Bolts 9. In case there is an air leakage along the Nozzle Seal(s) 33 chec k if the nozzle seal is installed on the airtank properly and press the pump body down to allow the outlet port of the Headcover to catch the Nozzle Seal(s) correctly. 7 Put the Upper Case 6 back after installing GasketC 8 on the Bottom Case properly. Fasten the Bind Screws/Torx Screws 7 evenly and alternately. Piston 8 Piston Set Assembly replacement period Slot It is suggested that the Piston Set Assembly is replaced every 24 months resp. after h depending on the extent of the blower s pressure and airflow deterioration. There is a groove on each Teflon Seal of the Piston indicating the degree of wear. If one or both grooves are worn away, replacement of the Piston Set Assembly is recommended. Teflon Seal 5 56

57 LA -28B/ LA -45B 5 Filter Element 6 Upper Case 8 Gasket C LA-60B/LA-80B A - / - 80A 3 Filter Cover Gasket 6 Upper Case 8 Gasket C LA -100/ LA Filter Cover 5 Filter Element 8 Gasket C 1 Bind Screw Never loosen these four (4) Hex. Bolts on the Endcap. 3 Filter Cover Gasket 4 Filter Cover Blower Body Bottom Case 33 Nozzle Seal 7 Bind Screw Torx Screw Slot for screwdriver 12 Gasket B 18 Spring Seat 19 Spring 13 Piston Air Outlet Piston Set A'ssy 11 Gasket A Outlet Port 10 Headcover 9 Hex Bolt 1 Bind Screw 4 Filter Cover 5 Filter Element Blower Body Never loosen these eight (8) Hex. Bolts on the Endcap. 7 Bind Screw Torx Screw Bottom Case 32 Nozzle Seal Air Outlet 12 Gasket B 29 Hex Bolt 10 Headcover Outlet Port 19 Spring Piston Set A'ssy 12 Gasket B 13 Piston 11 Gasket A Slot for screwdriver 3 Filter Cover Gasket 1 Bind Screw Blower Body Never loosen these twelve (12) Hex. Bolts on the Endcap. 6 Upper Case 32 Nozzle Seal 7 Bind Screw Bottom Case Torx Screw Slot for screwdriver 9 Hex Bolt Outlet Port Air Outlet 18 Spring Seat 19 Spring Piston Set A'ssy 13 Piston 12 Gasket B 11 Gasket A 10 Headcover 6 Piston sectional view Piston Boss Spring Spring Seat Grease Cautions Locat the spring into the piston by rotating it clockwise. Check that grease is present on the convex face of the spring seat. ( If no grease is present, please contact your supplier) Never use standard grease as it may cause a malfunction. Keep the Teflon Seal away from any dust, swarf, water, oil or grease. Teflon Seal 4. Purchasing suggestion for the maintenance parts 1 Filter Element Model Part No. Quantity LA -28B/LA -45B/LA -100/LA -120 LB pcs.set LA -60B/LA -80B LB pcs.set 2 Repair Parts Kit Model Part No. Quantity LA - 28B LB set LA - 45B LB set LA - 60B LB set LA - 80B LB set LA -100/LA -120 LB set 3 Contents of Repair Parts Kit Parts Included LA -28B/LA -45B LA -60B/LA -80B LA -100/LA Filter Element Gasket A Gasket B Piston Spring Seat Spring

58 Exploded View LA-28B / LA -45B Parts List 30 No. Part Name LA28B Q'ty LA45B Q'ty No. Part Name LA28B Q'ty LA45B Q'ty 1 Bind Screw LP LP Field Core Assy P LB LB Seal Washer LP LP Field Core Assy Q 3 Filter Cover Gasket LQ LQ Field Core Assy E LB LB Filter Cover LQ LQ Endcap LQ LQ Filter Element LQ LQ Hex Bolt LP LP Upper Case LB LB Rubber Feet LQ LQ Bind Screw UL LP LP Cable Assy UK LB LB Torx Screw CE LQ LQ Cable Assy D LB LB Gasket C LQ LQ Cable Assy A 9 Hex Bolt LP LP Cable Assy J LQ LQ Headcover LQ LQ Cable Assy UL LB LB Gasket A LQ LQ Nozzle Seal LQ LQ Gasket B LQ LQ Air Tank Assy LB LB Piston LA LB Joint Hose LQ LQ Piston Sub Assy LA LB Bottom Case LB LB Inlet Valve LP LP Cushion 16 Valve Retainer A LP LP Rubber Plug 17 CS Ring LP LP OPTION 18 Spring Seat LP LP Hose Assy 19 Spring LP LQ LA97475 LB Housing LB LB SE Ring LP LP Valve Retainer B LP LP Outlet Valve LP LP Screw 5 x 20 LP LP Insulation Bush LP LP Rear Cylinder LA LA Exploded View LA-60B / LA -80B Parts List No. Part Name LA-60B Q'ty LA-80B Q'ty No. Part Name LA-60B Q'ty LA-80B Q'ty 1 Bind Screw LP LP Endcap LQ LQ Seal Washer LP LP Endcap (Thermal) LQ LQ Filter Cover Gasket LQ LQ Hex Bolt LP LP Filter Cover LB LB Rubber Feet LQ LQ Filter Element LQ LQ Cable Assy UK LB LB Upper Case LB LB Cable Assy D LB LB Bind Screw UL LP LP Cable Assy A LB LB Torx Screw CE LQ LQ Cable Assy J LB LB Gasket C LQ LQ Cable Assy UL LB LB Hex Bolt LP LP Bottom Case LB LB Headcover Assy LB LB Joint Hose LQ LQ Gasket A LQ LQ Clamp LP LP Gasket B LQ LQ OPTION 13 Piston Assy LB LB Spring LP LQ Spring Seat LP LP Housing Assy LB LB Rubber Plug LQ LQ Rear Cylinder LB LB Insulation Bush LP LP Screw 5 x 20 LP LP Field Core Assy P LB LB Field Core Assy Q LB LB Field Core Assy E LB LB Hose Assy LA97475 LB03185 LA97475 LB

59 Exploded View LA-100 / LA Parts List 30 No. Part Name LA100 Q'ty LA120 Q'ty No. Part Name LA100 Q'ty LA120 Q'ty 1 Bind Screw LP LP Field Core Assy P LB LB Seal Washer LP LP Field Core Assy Q LB Filter Cover Gasket LQ LQ Field Core Assy E LB LB Filter Cover LB LB Endcap LQ LQ Filter Element LQ LQ Hex Bolt LP LP Upper Case LB LB Rubber Feet LQ LQ Bind Screw UL LP LP Cable Assy UK LB LB Torx Screw CE LQ LQ Cable Assy D LB LB Gasket C LQ LQ Cable Assy A LB Hex Bolt LP LP Cable Assy J LQ LQ Headcover LB LB Cable Assy UL LB LB Gasket A LQ LQ Nozzle Seal LQ LQ Gasket B LQ LQ Air Tank Assy LB LB Piston LB LB Joint Hose LQ LQ Piston Sub Assy LB LB Bottom Case LB LB Inlet Valve LQ LQ Cushion LQ LQ Valve Retainer A LP LP Rubber Plug 17 CS Ring LP LP OPTION 18 Spring Seat LP LP Hose Assy 19 Spring LQ LQ LB04119 LB03965 LB Housing LB LB SE Ring LP LP Valve Retainer B LP LP Outlet Valve LP LP Screw 5 x 20 LP LP Insulation Bush LP LP Rear Cylinder LB LB LERCHENSTR.47,71144 STEINENBRONN, GERMANY TEL(07157)22436, FAX(07157)

60 L1 L2 L1 L2 L3 L3 Operating Manual for SBR small wastewater treatment systems Becker and Rietschle rotary slide compressors Note: The Becker rotary slide compressors used by us are equipped with a pressure control valve that is factory pre-set to a maximum pressure of 0.5 bar. With our plants, an operating pressure of < 0.3 bar is common. If a pressure of > 0.5 bar (e.g. due to a bent air hose) occurs at the plant, a part of the air is blown off via the pressure control valve. Thus, the compressor is protected against damage or excessive wear and tear. 1. Warning Notice High Voltage Only qualified staff may work on electronic components High Voltage according to ANSI American, National StandardsInstitute Qualified Staff Marked operations may only be executed by qualified electricians Automatic Start-Up When servicing the device must be turned off Hot Surface will cause burns. Let device cool down before maintenance Note Ignoring notices will cause severe damage to the pump 2. Interdiction Oil Pump works without oil Avoid absorption of oil fumes Marked areas may not be subject to weight Liquids may not be conveyed Explosive substances may not be conveyed Flammable Substances may not be conveyed Toxic Substances may not be conveyed Assembly Incorrect fitting position 3. Rules Wear protective goggles Wear protective gloves Wear protective earmuffs Sound level information e.g. 85 db (A) 4. Advice Active principle Rotary vane pump Only air may be conveyed AIR Active principle side channel fan only air may be conveyed Maintenance Regularly execute the marked procedures Storing / Assembly Protect pump from humidity max. 800m Assembly Characteristic data is valid up to 800m above sea level i + Further Information (optional Data) - name plate - Internet -p Specification Vacuum pump +p Specification Compressor Safety valve VACUUM PRESSURE Factory-made Revolving field clockwise as pre-requisite for pump attachment 50/60 Hz =OFF =ON Switch interval Not more than 10x per hour L2 L1 L3 I > I > I > U1 V1 W1 M 3 Arrange Motor-circuit switch Blow out marked areas with air pressure 3000 h Maintenance interval Observe minimum gate valve measurement every hours Filter Maintenance Service according to dust accumulation exchange old cartridge dispose old 60

61 Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções Naudojimosi instrukcija Kasutusjuhend Lietošanas instrukcija Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Kezelési útmutató Návod k obsluze Navodilo za uporabo Návod na obsluhu El Kitabi DT /42/EG DIN EN ISO 14001:2005 DIN EN ISO QM +p Made in Germany MAX. PRESSURE D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. PRESSURE Hz min -1 kw 3 m /h mbar mbar Made in Germany V MAX. D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. V Hz min -1 kw 3 m /h mbar 3 m /h AIR DIN EN ISO 3744 L pa = 60 db(a) - 50Hz L pa = 60,5 db(a) - 60Hz K = 3 db(a) pa i L1 L2 L3 U2 V2 W2 W1 L3 V1 L1 U1 L2 7 8 Mat.Nr. XXXXXX ENXXXX 3 Mot. XXXXXXXX XX NoUD XXXXXX 50 Hz XXKW V 60 Hz XXKW V XXX-XXX / XXX-XXX XXX-XXX / XXX-XXX /Y /Y XX-XX / XX-XX A XX-XX / XX-XX A cos 0.XX-0,XX cos 0.XX-0,XX XXXX-XXXX /min XXXX-XXXX /min XX kg =ON MAX. 10x /h =OFF /11 61

62 H Operating Manual for SBR small wastewater treatment systems +p PRESSURE [m] ¼ ½ + 1x MAX. +1,0 bar +29,5 in.hg =OFF O OFF A. B. C. D. O n=0min Min D No h D: 25 mm H: 24 mm E. No.: F. A MAX. MIN. A MIN > 11mm A MIN < 11mm DT 4.4 No (SET) I Oil xxxx C [μf] 100% 500 h t [h] 1~ (DT 4.4 EW) =? XX μf XX G. H. Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções AIR 7 kg 15,4 lbs Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Instrukcja obslgi Kezelési útmutató Návod k obsluze? i + MAX. VACUUM MAX. A > 100mm A > 4" > 5 C/41 F < 45 C/113 F MAX. VACUUM 59 db(a) - 50 Hz 61 db(a) - 60 Hz DIN max. 800m Gebr. Becker GmbH Hölker Feld D Wuppertal [email protected] SERVICE Sales and service network AJ V -p A Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity MAX. V Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + A min -1 kw m 3 /h mbar mbar min -1 kw m 3 /h mbar mbar 62

63 Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções Naudojimosi instrukcija Kasutusjuhend Lietošanas instrukcija Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Kezelési útmutató Návod k obsluze Navodilo za uporabo Návod na obsluhu El Kitabi DT 4.6/ /42/EG DIN EN ISO 14001:2005 DIN EN ISO QM +p Made in Germany MAX. PRESSURE D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. PRESSURE Hz min -1 kw 3 m /h mbar mbar Made in Germany V MAX. D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. V Hz min -1 kw 3 m /h mbar 3 m /h AIR DIN EN ISO 3744 L pa = 67 db(a) - 50Hz L pa = 69 db(a) - 60Hz K = 3 db(a) pa i L1 L2 L3 U2 V2 W2 W1 L3 V1 L1 U1 L2 7 8 Mat.Nr. XXXXXX ENXXXX 3 Mot. XXXXXXXX XX NoUD XXXXXX 50 Hz XXKW V 60 Hz XXKW V XXX-XXX / XXX-XXX XXX-XXX / XXX-XXX /Y /Y XX-XX / XX-XX A XX-XX / XX-XX A cos 0.XX-0,XX cos 0.XX-0,XX XXXX-XXXX /min XXXX-XXXX /min XX kg =ON MAX. 10x /h =OFF /11 63

64 +p PRESSURE [m] ³/8 ³/4 + 1x MAX. +0,5 bar +14,7 in.hg =OFF O OFF A. B. C. D. O n=0min Min 3000 h A MAX. MIN. A MIN > 12,5mm A MIN < 12,5mm DT 4.6 No (SET) E. F. I Oil Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções AIR 7 kg 15,4 lbs Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Instrukcja obslgi Kezelési útmutató Návod k obsluze? i + MAX. VACUUM MAX. A > 100mm A > 4" > 5 C/41 F < 45 C/113 F MAX. VACUUM 59 db(a) - 50 Hz 61 db(a) - 60 Hz DIN max. 800m Gebr. Becker GmbH Hölker Feld D Wuppertal [email protected] SERVICE Sales and service network AJ V -p A Typ Made in Germany Baujahr/year No Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity MAX. V Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + A min -1 kw m 3 /h mbar mbar min -1 kw m 3 /h mbar mbar 64

65 Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções Naudojimosi instrukcija Kasutusjuhend Lietošanas instrukcija Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Kezelési útmutató Návod k obsluze Navodilo za uporabo Návod na obsluhu El Kitabi DT /42/EG DIN EN ISO 14001:2005 DIN EN ISO QM +p Made in Germany MAX. PRESSURE D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. PRESSURE Hz min -1 kw 3 m /h mbar mbar Made in Germany V MAX. D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. V Hz min -1 kw 3 m /h mbar 3 m /h AIR DIN EN ISO 3744 L pa = 58 db(a) - 50Hz L pa = 61,5 db(a) - 60Hz K = 3 db(a) pa?? 11,5 kg 1 25,3 lbs i L1 L2 L3 U2 V2 W2 W1 L3 V1 L1 U1 L2 7 8 Mat.Nr. XXXXXX ENXXXX 3 Mot. XXXXXXXX XX NoUD XXXXXX 50 Hz XXKW V 60 Hz XXKW V XXX-XXX / XXX-XXX XXX-XXX / XXX-XXX /Y /Y XX-XX / XX-XX A XX-XX / XX-XX A cos 0.XX-0,XX cos 0.XX-0,XX XXXX-XXXX /min XXXX-XXXX /min XX kg =ON MAX. 10x /h =OFF /11 65

66 H Operating Manual for SBR small wastewater treatment systems +p PRESSURE [m] ³/8 ³/4 + 1x MAX. +1,0 bar +29,5 in.hg =OFF O OFF A. B. C. D. O n=0min Min D No h D: 30 mm H: 32 mm E. No.: F. A MAX. MIN. A MIN > 12,5mm A MIN < 12,5mm DT 4.8 No (SET) I Oil xxxx C [µf] 100% 500 h t [h] 1~ (DT 4.8 EW) =? XX µf XX G. H. Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções AIR 7 kg 15,4 lbs Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Instrukcja obslgi Kezelési útmutató Návod k obsluze? i + MAX. VACUUM MAX. A > 100mm A > 4" > 5 C/41 F < 45 C/113 F MAX. VACUUM 59 db(a) - 50 Hz 61 db(a) - 60 Hz DIN max. 800m Gebr. Becker GmbH Hölker Feld D Wuppertal [email protected] SERVICE Sales and service network AJ V -p A Typ Made in Germany Baujahr/year No Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity MAX. V Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + A min -1 kw m 3 /h mbar mbar min -1 kw m 3 /h mbar mbar 66

67 A Operating Manual for SBR small wastewater treatment systems Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções Naudojimosi instrukcija Kasutusjuhend Lietošanas instrukcija Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Kezelési útmutató Návod k obsluze Navodilo za uporabo Návod na obsluhu El Kitabi DT /42/EG DIN EN ISO 14001:2005 DIN EN ISO QM +p Made in Germany MAX. PRESSURE D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. PRESSURE Hz min -1 kw 3 m /h mbar mbar Made in Germany V MAX. D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. V Hz min -1 kw 3 m /h mbar 3 m /h AIR DIN EN ISO 3744 L pa = 62 db(a) - 50Hz L pa = 64 db(a) - 60Hz K = 3 db(a) pa A > 100mm A > 4" > 5 C/41 F < 45 C/113 F % max. 90% max. 800m A A A mm 5 mm T ph L1 L2 L3 L2 L1 L3 I > I > I > U1 V1 W1 M 3 1 ph U1 Z U2 Z L N 8 =ON MAX. 10x /h =OFF /11 67

68 H Operating Manual for SBR small wastewater treatment systems +p PRESSURE [m] ½ ¾ + 1x MAX. +1,0 bar +29,5 in.hg =OFF O OFF A. B. C. D. O n=0min Min D No. F1 D: 58 mm H: 40 mm No.: F2 D: 60 mm H: 40 mm No.: h A MAX. MIN. A MIN > 21mm A MIN < 21mm DT 4.16 No (SET) I Oil xxxx E. F. G. H. Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções AIR 7 kg 15,4 lbs Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Instrukcja obslgi Kezelési útmutató Návod k obsluze? i + MAX. VACUUM MAX. A > 100mm A > 4" > 5 C/41 F < 45 C/113 F MAX. VACUUM 59 db(a) - 50 Hz 61 db(a) - 60 Hz DIN max. 800m Gebr. Becker GmbH Hölker Feld D Wuppertal [email protected] SERVICE Sales and service network AJ V -p A Typ Made in Germany Baujahr/year No Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity MAX. V Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + A min -1 kw m 3 /h mbar mbar min -1 kw m 3 /h mbar mbar 68

69 A Operating Manual for SBR small wastewater treatment systems Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções Naudojimosi instrukcija Kasutusjuhend Lietošanas instrukcija Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Kezelési útmutató Návod k obsluze Navodilo za uporabo Návod na obsluhu El Kitabi DT 4.25K 2006/42/EG DIN EN ISO 14001:2005 DIN EN ISO QM +p Made in Germany MAX. PRESSURE D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. PRESSURE Hz min -1 kw 3 m /h mbar mbar Made in Germany V MAX. D Wuppertal No type frequency speed power required inlet capacity max. pressure year MAX. V Hz min -1 kw 3 m /h mbar 3 m /h AIR DIN EN ISO 3744 L pa = 65 db(a) - 50Hz L pa = 68 db(a) - 60Hz K = 3 db(a) pa?? A > 100mm A > 4" > 5 C/41 F < 45 C/113 F % max. 90% max. 800m A A A 36,5 kg 1 80,5 lbs 2 6 mm 5 mm T ph L1 L2 L3 L2 L1 L3 I > I > I > U1 V1 W1 M 3 1 ph U1 Z U2 Z L N 8 =ON MAX. 10x /h =OFF /11 69

70 Operating Manual for SBR small wastewater treatment systems +p PRESSURE [m] ¾ 1 + 1x MAX. +1,0 bar +29,5 in.hg =OFF O OFF A. B. (F2) F1 C. D. O n=0min Min 3000 h A MAX. MIN. A MIN > 28mm A MIN < 28mm DT 4.25K No (SET) I Oil xxxx E. F. G. H. Betriebsanleitung Operating Instructions Instructions de service Istruzioni d uso Handleiding Instrucciones para el manejo Manual de instruções AIR 7 kg 15,4 lbs Driftsinstruks Driftsinstruktioner Käyttöohje Driftsvejledning Instrukcja obslgi Kezelési útmutató Návod k obsluze? i + MAX. VACUUM MAX. A > 100mm A > 4" > 5 C/41 F < 45 C/113 F MAX. VACUUM 59 db(a) - 50 Hz 61 db(a) - 60 Hz DIN max. 800m Gebr. Becker GmbH Hölker Feld D Wuppertal [email protected] SERVICE Sales and service network AJ V -p A Typ Made in Germany Baujahr/year No Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + Made in Germany Baujahr/year No Typ Drehzahl / speed Motorleistung / motor rating Saugvermögen / Volumenstrom / inlet capacity MAX. V Saugdruck / vacuum - Verdichtungsenddruck (Überdruck) pressure + A min -1 kw m 3 /h mbar mbar min -1 kw m 3 /h mbar mbar 70

71 The KLARO principle Maximum operating reliability! No mechanics, pumps or electrical parts in the wastewater! All components are permanently connected to the filtering tank. All transportation processes are performed by the air-lift pump. All electrical parts are located securely outside the tank in the switch cabinet. Our benefits Almost all possible approvals Extremely short delivery times thanks to optimised production Legal threshold values undercut by up to 90% 98% treatment performance in 6 hours Certified underload detection Fully-biological mode of operation Quality products, with extremely high customer satisfaction levels Minimal power consumption All transportation processes performed by air-lift pump Treat water and introduce it back into the natural cycle Only one tank required for systems of up to 20 PE (Personnel Equivalent) Suitable for retrofitting to practically any tank shape Retrofitting possible in single, twin, triple and multi-chamber pits Installation possible in any type of tank, from plastic to fibreglass to concrete

72 Spitzwegstraße Bayreuth Telephone: +49 (0) Fax: +49 (0) More information at Technical hotline +49 (0) Photo copyright: Bayreuth 2013 / Art.-Nr. KKA eng