Oil Analysis level I&II

Transcription

1 Certification Series Oil Analysis level I&II Most maintenance programs achieve only 10 percent of the benefits available from oil analysis. Learn how to get the most out of oil analysis by attending these powerful training sessions. You Will Learn How To: Read and understand oil analysis reports Tell if you are using the wrong oil Squeeze maximum life out of lubricants Set optimum oil analysis limits Reduce oil consumption for easy, near-term savings When & Where in 2006: Level I January Cleveland,OH March Calgary, Canada May 2-4 Orlando, FL June 6-8 Las Vegas, NV Level II June Louisville, KY Enroll today: or Presented by: Copyright 2006

2 A Step-by-step Gameplan for Reaching World-class Status Learn the Best Practices of Oil Analysis Who Should Attend? All Maintenance Professionals Predictive Maintenance Technicians Reliability Engineers Lubrication Engineers Craftsmen and Millwrights Equipment Operators Maintenance Managers Operations Managers Vibration Instrument Specialists Manufacturing and Industrial Engineers Maintenance Supervisors Laboratory Analysts Industries That Will Benefit From These Courses: Power Generation Petrochemical Pulp and Paper Primary Metals Process Manufacturing Automotive Manufacturing Transportation Earthmoving Municipal Utilities Aerospace General Manufacturing If You Have Any of the Following Machines, This Training is a Must: Gear Boxes Hydraulic Systems Motor Bearings Compressors Final Drives Diesel Engines Paper Machines Process Pumps Steam Turbines Gas Turbines Blowers/Fans Rolling Mills Hydrostatic Transmissions Expand Your Oil Analysis Skills And Get Better Results...A Whole Lot Faster! If you re like many users, you may already be winging your way around oil analysis. You may be using it exclusively to predict catastrophic failures. Or, you may be basing your oil drains on the recommendations of your oil analysis lab. Either way, you probably know there s a lot about oil analysis you haven t mastered... and you might be wondering what you are missing. Wouldn t you like to know ALL about what oil analysis can do for you? Now you can! You ll Learn More Than Just Oil Analysis Extending oil and machine life are two of the primary goals of oil analysis, but analyzing the oil won t make the oil or machine last any longer. That s why Jim Fitch s proven strategy for extending machine and lubricant life by up to 10X is the cornerstone of this presentation. You will learn how to select the right lubricants and filters and how small adjustments to your lubricant properties can result in huge savings. Vibration and Oil Analysis - Learn the strategies of leading maintenance organizations for integrating vibration, reliability-centered maintenance and oil analysis. Oil Analysis Blunders - Don t Let These Happen To You... A large steel mill wanted to get every machine ready for easy oil sampling. After installing more than 1,200 oil sampling ports, it started getting strange data on its oil analysis reports. After investigation, it was found that each of the new sample ports was installed in the wrong location. A lubrication technician was in charge of changing filters on several large hydraulic systems. He changed filters only when the differential pressure gauge indicated it was time. He noticed that one of the filters never seemed to need changing because the gauge never moved. After losing a couple of pumps, it was discovered that there was a large hole in the filter, which did not allow the pressure to rise. A company performing oil analysis for several years wondered why it was never able to detect bearing faults. After its program was audited, it was discovered that the tests being conducted were not capable of detecting impending failure. Instead, these tests were designed to identify wrong or degraded lubricants only.

3 What You Get When You Attend: Level I Level II Course Manual Course Manual When you leave the seminar, you ll When you leave the seminar, you ll consider this free course manual indispensable to your job. Each pensable to your job. Each consider this free course manual indis- manual includes copies of the manual includes copies of the seminar slides, worksheets and seminar slides, worksheets and real-world case studies. real-world case studies. Sample Frequency Generator Noria s Exclusive Sample Frequency Generator is used in maintenance departments around the world to schedule optimum sampling frequencies. Life Extension Table Noria s Life Extension Table will show you how to achieve up to 10X machine life extension for hydraulic system components, diesel engines, rolling element bearings, journal bearings, turbo machinery and gearboxes. Best Practices for Oil Sampling CD-ROM The Best Practices for Oil Sampling CD-ROM explains the ins and outs of proper oil sampling. It can be used for training or to generate ideas that can be incorporated into your program. Visual Oil Inspection Comparator The Visual Oil Inspection Comparator gives you a quick estimation of where the oil is in its life-cycle and when it might be time to change it. Sourcebook for Used Oil Elements When you leave the seminar, you ll wonder how you ever got along without this information-packed reference booklet. Use the Sourcebook for Used Oil Elements to lookup the sources of various elements in over a dozen different machine types. Get Answers to These and All Your Questions About Oil Analysis! How often should I use oil analysis? Where is the best place to get an oil sample? What are the benefits and drawbacks of screening oil samples before sending them to my lab? How clean should I keep my oil and what type of filter should I use? What are all these numbers I see on my oil analysis report? How do I know which oil analysis lab is right for me? How do I set caution and critical alarms for wear metals and additives? What steps can I take to ensure that I get a good sample each time? How do I determine the remaining useful life of my oil? How do I know if I should occasionally sweeten my oil with additives? What is the best temperature for trending viscosity? What are the secrets to catching bearing faults with wear debris analysis? Are there any good field tests for oil that don t involve expensive instruments? What are the five most important things I should look for on my oil analysis report? What are the best cost-reducing strategies using oil analysis? Presentation Slides are Full-color and Highquality, Making the Information Easy to Comprehend And Remember. Enroll today: or Presented by: Copyright 2006

4 Join World-class Companies Join this list of world-class companies in implementing an oil analysis program to reduce costs and unplanned downtime. Some of the many companies benefiting from our seminars include: 3M 76 Lubricants Air Products Akzo Nobel Alabama Power Alcoa Allied Signal Alumax Ameren Arco BHP Copper BP Amoco Bristol Myers Boeing Boise Cascade Borg Warner Cargill Castrol Caterpillar Centralia Mining Chevron Citgo Clopay Conoco Coors Destec Energy Detroit Edison Dow Chemical Dow Corning Duke Power Dupont Eastman Kodak Eli Lilly Entergy ExxonMobil First Energy Florida Power Ford Motor Co. Formosa Plastics General Motors General Electric Geneva Steel Georgia Pacific Georgia Power Goodyear Great Lakes Chemical HB Zachry Intel Houston Metro Transit International Paper John Deere Koch Industries LaFarge Canada Lockheed Martin Lubrication Engineers Lukens Steel M&M Mars Michelin Northern States Power Nova Chemicals Owens Corning Oxy Chem Pacific Gas & Electric Peabody Coal Phillips 66 PPG Industries Procter & Gamble Reliant Energy Rio Tinto Seattle Times Seminole Electric Shell Oil Southern Companies Sun Company Texaco Texas Instruments Texas Utilities U.S. Army U.S. Navy U.S. Postal Service Via Rail Canada Westinghouse Weyerhaeuser Whirlpool Willamette Industries Level I - Outline Introduction to Machinery Lubrication Oil formulation and its importance in effective machinery lubrication Six key functions of lubricating oils Three primary lubrication regimes Introduction to base oils and additives Choosing the correct base-stock Conditions that dictate use of synthetic oils Antioxidant additives and their role in oil life Dispersants and detergents - the key to controlling soot Controlling wear with additive chemistry Oil Sampling - The Very Best Practices Six steps to reliable and easy oil sampling How to find the best sampling location Sampling splash-, collar- and ring-lubricated systems How to sample circulating systems Safe, effective high-pressure sampling from hydraulic systems Using primary and secondary sampling points A quick method for optimizing sampling intervals How clean should sample bottles be? Sampling valves and hardware recommendations Fundamentals of Friction and Machine Wear Four primary sources of friction in lubricated machinery The 10 wear mechanisms that reduce machine life The most common wear modes in plain, rolling element and thrust bearings Understanding gear wear Understanding wear in hydraulic systems Machine Fault Detection and Debris Analysis How wear metals are measured using RDE and ICP spectrometers Measuring larger particles with Rotrode Filter spectroscopy Using ferrous density to determine the severity of a wear problem Using analytical ferrography for advanced fault detection Using ferrography for root cause analysis Fluid Properties Analysis Four common root causes of oil degradation Recognizing and controlling oil oxidation Monitoring lubricant degradation using acid number Monitoring lubricant health using FTIR Determining oil life using RPVOT Recognizing and controlling thermal failure How to recognize additive depletion or degradation Using paper chromatography (blotter spot test) to detect additive and base oil degradation Four ways to detect the addition of wrong oil Contamination Control and Proactive Maintenance Seven common contaminants Oil cleanliness and oil life extension benefits Using the ISO Solid Contamination Code Proactive maintenance in three easy steps Case studies for proactive maintenance Oil filter and breather recommendations Portable filtration carts - three ways to use them Setting targets for oil cleanliness Detecting and controlling moisture contamination Selecting moisture removal/filtration methods The effects of heat on lubricants Controlling air entrainment and foam Glycol contamination Dealing with soot Understanding fuel contamination Instrument Free On-site Tests How to inspect vents and breathers Tips for effective sight glass inspection Getting valuable information from used filters Inspecting reservoirs for clues about lube trouble Scenting lubricants to find problems Getting visual clues from the oil sample before mailing it out Getting into particle analysis for under $100 Turn your kitchen blender into a test for demulsibility and foam tendency Screening for water with a simple hot plate How an unwanted business card can reveal oil degradation Interactive Workshop Individual and group participation in problem-solving exercises Exercises in how to read an oil analysis report ICML MLA Level I flashcard review session

5 Level II - Outline Lubrication Fundamentals Understanding full film, elastohydrodynamic and boundary lubrication Comparing solvent-refined, hydro-treated and hydro-cracked mineral base oils Advantages and disadvantages of the four most common synthetic base oil types Understanding API s five base oil categories Other base oil classification systems Overview of the 14 key additives that enhance lubricant performance Antioxidant additives and their role in oil life Controlling wear with additive chemistry Detecting and Troubleshooting Machine Wear Four primary sources of friction in lubricated machinery The 10 wear mechanisms that reduce machine life Beyond elemental spectroscopy - detecting large wear particles Using analytical ferrography for advanced root cause failure analysis Using magnetism, light and heat treatment with ferrograms Tips for chemical microscopy - oil analysis forensics The advantages and disadvantages of XRF spectrometers for large particle detection Using SEM-EDX for route cause failure analysis LaserNet TM ; automating ferrographic analysis Fluid Properties Analysis Differentiating between oxidation and other base oil degradation pathways Troubleshooting additive depletion with some common and not-so-common oil analysis tools Using FTIR for advanced lubricant chemical analysis Determining oil life using RPVOT and remaining useful life tests Troubleshooting air release and foaming problems Identifying the addition of wrong oil using oil analysis Using Oil Analysis to Define Lubricant Standards Setting up a basic QA program for incoming lubricants Defining minimum performance standards for new lubricants using oil analysis Conducting lubricant cross compatibility testing Using oil analysis viscometric properties to guide and troubleshoot lubricant selection grease analysis Obtaining samples for in-service grease analysis Identifying possible grease compatibility issues using grease analysis Determining oxidation and the remaining useful life of a grease Troubleshooting wear problems in greaselubricated bearings Oil Analysis Program Design Using RCM and FMECA analysis to guide analysis program design Designing an oil analysis program to ensure proactive and predictive maintenance success Integrating oil analysis with other conditionmonitoring technologies Ensuring oil analysis quality on-site and off-site Selecting machine-specific oil analysis test slates Creating effective oil analysis procedures How to scope training for the rest of the oil analysis and lubrication team Tips for setting up an effective on-site lab Managing an Oil Analysis Program Selling oil analysis to management - how to write an effective oil analysis proposal Using financial data to justify lubrication and oil analysis program costs Using statistics to set level limits Modifying limits to account for operational changes Calculating and using rate-of-change limits How to set condition-based oil change limits Learning multi-parameter diagnostic techniques How to effectively manage oil analysis data Using oil analysis to develop lubrication Key Performance Indicators (KPIs) Interactive Workshop Individual and group participation in advanced problem-solving exercises, including designing and implementing an oil analysis program, analyzing data and making decisions on continuous improvements ICML MLA Level II flashcard review session Past Attendees Say It Best I learned more in the past two days than I have in the past year. The seminar has opened up some issues I have in my plant that I would have never thought of! Burt Jimenez, Maintenance Planner, Inland Steel Great course for reducing maintenance costs and equipment downtime. Ron Russell, Staff Engineer, Reliant Energy Complete coverage of subject. Jim Fitch was very effective. Gene Phillips, Project Engineer, Eastman Chemical Co. One of the most useful seminars I have ever attended. Not bogged down with theory, just the facts. Dave Roycraft, Maintenance Manager, Chrysler This course has been the most informative I have attended. It will help me solidify our program. Richard Hunt, Maintenance Supervisor, Georgia Pacific Excellent combination of introductory and advanced material. Ben Staats, Reliability Maintenance Engineer, Cariboo Pulp & Paper Easy to understand, very informative and delivered in a professional way. Terry Craswell, Maintenance Technician, Alberta Pacific Forest Inc. Excellent learning forum. Provided substantial information that will be immediately useful in improving an existing oil analysis program. Steve Fox, Maintenance Engineer, Aera Energy As someone just starting out in oil analysis, I found the entire seminar very informative. Harold Matroni, Repairman, Alumax This seminar produced instantly usable knowledge which will definitely result in changes in the way we handle lubricants and lubricated systems. Joe Kelly, Maintenance Engineer, Akzo Nobel Enroll today: or Presented by: Copyright 2006

6 A Step-by-Step Gameplan for Reaching World-Class Status Learn the Best Practices of Oil Analysis From Our Resource Center... Level I MLA Flash Cards Preparation for the ICML Level I MLA Certification Exam More than 440 flash cards to give you a head start for preparing for the ICML Level I MLA certification exam. Your Price: $89 Includes shipping within the U.S. Got a Group To Train? We can customize Oil Analysis I & II - or any of our other programs - to meet your unique needs. We ll provide expert instruction at a time and place most convenient for your group. Want to know more? Give us a call at Get Certified! The International Council for Machinery Lubrication (ICML) will be conducting Machine Lubricant Analyst Level I and II testing the morning following each course in the seminar hotel. Please contact the ICML at or visit its Web site at to register for testing. Presenters: Jim Fitch Jim Fitch, a founder and the president of Noria Corp., is a highly sought after consultant and trainer described by his clients as insightful, dynamic and thorough. He has built a commercial laboratory from scratch, patented numerous oil analysis instruments, served as advisor to organizations in condition monitoring and set up oil analysis programs at numerous companies. Jim is a widely published author and has presented more than 350 lectures and seminars in some 20 countries. Drew Troyer Drew Troyer, Noria Corp. s vice president, a senior technical consultant and senior editor of Practicing Oil Analysis and Machinery Lubrication magazines, is a highly popular speaker who has been a featured presenter at more than 50 conferences, symposiums and technical meetings around the world. Since leaving Oklahoma State University where he was an instructor, Drew s professional career has been devoted to improving machinery reliability through oil analysis and precision lubrication. Drew is especially talented at helping clients strategically design a lubrication strategy that aligns with the organization s reliability goals and corporate objectives. Mark Barnes Mark Barnes, a senior technical consultant for Noria Corp. and its Practicing Oil Analysis magazine, provides a lively interactive forum for learning and his unique teaching style is consistently rated high by seminar attendees. Mark has a Ph.D. in chemistry with eight years of research experience in analytical spectroscopy, as well as five years working in a commercial oil analysis lab. He has helped numerous companies set up and optimize their oil analysis and lubrication management programs.analysis. Take This Course Online! Oil analysis and lubrication training is now available online at LubeIQ.com! This flexible format provides convenience for companies around the world, allowing students to learn at their own pace and schedule. Students can repeat a course as many times as desired during the subscription period and receive a printable certificate upon completion. Get Started Now - Visit

7 Registration 4 Ways to Register for Oil Analysis I&II Level I: $995 Level II: $995 Call Toll-free or or fax the completed registration form to Please Enroll Me For the Following Course Seminar City Level I Level II Please send me set of Level I MLA Flash Cards at $89 each. This price includes shipping UPS ground within the U.S. Method of payment in Step Name of Attendee (Please Print) 1. Mr./Ms. Title 3. Company Information (Please Print) Organization Address Mail Stop City State/Prov Zip/Postal Code Country Phone Fax Address 4. Method of Payment Check payable to Noria Corporation is enclosed. Charge to: Master Card Visa American Express Discover Card Number Expiration Date Name on Card Signature Purchase order is attached. P.O. Number When & Where in 2006: Level I January (Cleveland, OH) Wyndham Cleveland at Playhouse Square 1260 Euclid Avenue Cleveland, OH March (Calgary, Canada) Holiday Inn MacLeod Trail 4206 MacLeod Trail South Calgary, Alberta T2G 2R7 If registering more than one person, please photocopy this form. Note: Certification exams are optional and not included in the seminar price. Contact ICML at or lubecouncil.org to make arrangements to sit for exams. May 2-4 (Orlando, FL) Sheraton Safari Hotel - Lake Buena Vista Apopka-Vineland Road Orlando, FL June 6-8 (Las Vegas, NV) Riviera Hotel and Casino 2901 Las Vegas Blvd. South Las Vegas, NV Level II June (Louisville, KY) Holiday Inn Lakeview 505 Marriott Drive Clarksville, IN or mail the form to Noria Corporation, Attn: Seminars 1328 E. 43rd Court Tulsa, Oklahoma or enroll online at: Registration Information The fee for either Oil Analysis I or II is $995. You may cancel your registration prior to the course date or send a substitute. If you cancel, we will refund your entire payment, cancel your invoice or, if you prefer, apply your payment to a future Noria course. Your course fee provides you the best training around, a comprehensive course manual, a free package of training materials, lunch each day and refreshments. Program hours are 8:00 a.m. to 4:00 p.m. For fast registration call toll-free between 8:00 a.m. and 5:00 p.m. CST Monday through Friday. To fax your registration, fax to Our fax line is open 24 hours a day, 7 days a week. We will send a confirmation of your registration. If your reservation doesn t arrive by the program date, then see the registrar at the seminar who will process your registration on the spot. In lieu of cash, check and credit cards are preferred when paying at the seminar site. Your Money-back Guarantee of Satisfaction Noria Corporation proudly stands behind its public courses 100 percent with its no-risk guarantee of satisfaction. So, if you re hesitating because you re not quite sure if this course is for you - go ahead and enroll. We guarantee you ll be thrilled with the vital skills, powerful techniques and important insights you gain - or we ll give you your money back in full. You have nothing to lose and a wealth of hard-hitting oil analysis know-how to gain! For fast, easy registration visit or call Presented by: Copyright 2006

8 Certification Series Oil Analysis level I&II Developed by Jim Fitch, these courses teach the best practices of oil analysis and lubrication management. Jim has worked with hundreds of maintenance professionals, researched countless world-class oil analysis programs, and helped numerous Fortune 500 companies turn oil analysis into centers of excellence and profitability. All of this knowledge has been distilled into an easy-to-implement plan for transforming your current oil analysis program into the envy of your industry. Enroll today: or Noria Corporation 1328 East 43rd Court Tulsa, Oklahoma PRSRT STD US POSTAGE PAID TULSA, OK PERMIT #2146 Visit our Web site at