Concepts. Products. Service. Enjoy wall-to-wall comfort. NORTEC raised floor systems
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- Chester Cross
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1 Concepts Products Service Enjoy wall-to-wall comfort. NORTEC raised floor systems
2 Building new solutions. Lindner undertakes major worldwide projects in all areas of interior finishes, insulation technology, industrial services and building facades. From pre-planning through to project completion Lindner is your partner of choice. The Company s extensive manufacturing capability enables quality to be strictly maintained whilst allowing maximum flexibility to meet individual project requirements. Environmental considerations are fundamental to all Lindner s business principles. Through partnerships with clients Lindner turns concepts into reality. Choosing Lindner you have: Lindner Concepts: Tailored solutions specifically geared to satisfy individual project requirements Lindner Products: Quality materials and systems to the very highest industry standards Lindner Service: Comprehensive project management services 2
3 NORTEC raised floor systems Top quality for your interiors. Your benefits at a glance - First-class underfoot comfort - Excellent load-bearing capacity - Non-combustible - Individual panels simple to remove and interchange - Huge selection of floor coverings 3
4 Contents Enjoy wall-to-wall comfort. 5-6 System data NORTEC 7 System description NORTEC 8 Lindner substructures 9 Reinforcement profiles NORTEC power NORTEC sonic NORTEC comfort System accessories Joint permeability 21 Load-bearing capacity Fire protection 26 Sound protection 27 Static electricity Floor coverings Standards and regulations We can do it all for you. 48 4
5 Enjoy wall-to-wall comfort. Lindner NORTEC Floor panels for the NORTEC raised floor system are manufactured from calcium sulphate at our factory in Dettelbach. Our company uses the very latest production equipment and is one of the world's leading manufacturers of floor systems. A key contributory factor to the quality of raised floors is accuracy in terms of tolerance achieved by the high technological standards used in production. Environmentally-friendly quality. Lindner's excellent quality is not left to chance, but is ensured by a sophisticated quality management system, demonstrated by our certification to ISO 9001:2000. Samples taken during production are tested against a full range of technical parameters such as stability, breaking load, dimensional accuracy, adhesive values, etc. (over 100 criteria in all). Our labs are equipped with ultra-modern test equipment, and constantly test edge trims, adhesives, zinc layer thickness etc. Independent institutes test all systems to the accepted standards for noise, fire safety and mechanical resistance. Tests meeting European standards and certification for almost all European countries are part of our portfolio. Eco-friendly. Strategic environmental management is a top priority at Lindner. For this reason, we only use materials that are ecologically tested and approved. We also work continually to reduce our emissions and energy consumption. Before construction starts, we conduct surveys designed to reveal potential savings. Savings that we can pass on to you. + + = Our high-quality raised floor is made from recovered paper, recycled gypsum and reprocessed water. 5
6 A floor for any occasion The NORTEC raised floor system offers impressive in-built properties and truly state-of-the-art technology. It is the ideal product for almost any field of application. NORTEC floor panels give superb underfoot comfort. They are manufactured from calcium sulphate (gypsum): a non-combustible material with superlative structural and physical properties. This product also offers outstanding levels of soundproofing. As a manufacturer, we can determine the choice of raw materials used. The Institute of Building Biology in Rosenheim recommends NORTEC as a biologically-neutral building material. Our gypsum panels are virtually emission-free. NORTEC can be combined with many other systems, offering a great degree of flexibility. There is also a practically limitless choice of floor coverings. Typical areas of use - Foyer and reception areas - IT control centres - Training and research rooms - Office and design areas - Industrial and working rooms 6
7 System data NORTEC Panel Load-bearing capacity Fire protection Reaction to fire performance of the panel Fire resistance performance Resistance to earth System weight Standard finished floor heights Panel thickness Pedestal spacing Sound protection Normalised flanking level difference D n,f,w Weighted sound reduction index R w Normalised flanking impact sound pressure level L n,f,w Reduction of impact sound pressure level L w Suitable floor coverings Fibre-reinforced calcium sulphate panel, galvanised steel sheet at underside, optionally with edge trim to protect against impact and moisture 2 kn - 5 kn A2, A1 (non-combustible) F 30, REI 30 and F 60, REI kg/sqm - 71 kg/sqm 28 mm 2,000 mm 16 mm - 44 mm 600 mm x 600 mm (other pedestal base spacings system-dependent) 48 db - 51 db 62 db 73 db - 47 db 11 db - 28 db Elastic coverings / textile coverings / HPL / WOODline/ STONEline / loose-laid tiles Accessories - Expansion joints - Stringers - Electrical outlets - Air ventilation outlets - Facings - Intermediate fl oors - Edge panels - Bridging profi les Please see the system data sheets for more detailed technical information on each system. 7
8 System description NORTEC Panel NORTEC floor panels are made from calcium sulphate and are particularly impressive in terms of stability and versatility. Edges can be supplied with or without edge trim, and are tapered for easier installation or removal of the panels. Support elements have been specially developed for use with raised flooring. The main components of these panels are gypsum and high-quality cellulose fibres. Various panel thicknesses as well as special formats round off the NORTEC product line. Load-bearing capacity We have developed a special manufacturing process to meet more demanding structural specifications without increasing the thickness. Steel sheet can also be applied to the under side to increase load bearing capacity. Fire protection NORTEC offers outstanding safety: our careful choice of panel components ensures a fire resistance performance of up to 60 minutes (Fire resistance performance F60, REI 60). The carrier panel is noncombustible. Resistance to earth Calcium sulphate panels can be produced with conductive properties. By using highly conductive components such as coverings, adhesives and edge trims, the electrostatic charge can be continually dispersed to earth. In such cases, it is important to choose a suitable floor covering. System weight The weight of the system varies from 37 kg/sqm to 71 kg/sqm, depending on customer requests and load-bearing requirements. Pedestals Pedestals are made from galvanised, yellow chromatised steel and are infinitely adjustable in height. They are equipped with a precisionengineered adjusting bolt. Sound dampening plates Sound dampening gaskets are made of conductive / non-conductive plastics. They support optimum positioning of the floor panels and optimise sound as a result of their material properties. Gluing of pedestals Pedestal base glued to subfloor. Adhesives of different qualities depending on the environmental requirements. Height fixing A sealant varnish made from low-emission materials is used for this purpose. Wall connection A permanent, pre-stressed wall connection with sealing tape works as a sound decoupling whilst also absorbing horizontal movements. Structural subfloor As a rule, all structural subfloors are sealed to ensure lasting pedestal adherence. We recommend a 2-component finish for air-conducting system floors. Suitable floor coverings Elastic or textile floor coverings are highly suitable for our raised floor panels. Loose-laid tiles are also suitable. WOODline creates a particularly pleasing feel while solid stone finishes from our STONEline range can also be used. Installation height For heights of 500 mm plus we recommend horizontal reinforcement with stringers. 8
9 Lindner substructures Pedestals The substructure is an important component of every system floor. The pedestals create the cavity needed to accommodate the services. Lindner metal pedestals can be adjusted to almost any height, therefore compensating for any uneveness in the subfloor. From design to manufacture we produce our pedestal range entirely in-house. We manufacture highly accurate pedestals for raised floors. Our many years of experience ensure high load-bearing capacity and excellent durability for all our products. Lindner systems can be combined with one another in many ways, and supplemented with different reinforcement profiles. Lindner pedestals - Large adjustable range - Corrosion resistant - High load-bearing capacity - Easy installation 9
10 Reinforcement profiles Even a standard Lindner floor system offers excellent load-bearing capacity. Should this prove insufficient, the system can be upgraded by reinforcement profiles, adjusted to the specific purpose. Many options are available, from the lightest stringer which increases lateral rigidity through to a C-profile. Stringers Type RO (Height: 7.5 mm) The type RO stringer is made from cold-rolled galvanised steel sheet with clip function. Clipping (screwing optional) ensures a firm hold on the pedestal head, thus preventing any noise, for example rattling. The sole purpose of the stringer is to reinforce the system horizontally. Type RL (Height: 35 mm) Type RM (Height: 54 mm) Type RL (light) and type RM (medium) stringers are made from cold-rolled galvanised steel sheet. Springs are inserted laterally on the ends of the stringers which are then clipped into the pedestal from above by pressing downwards (screwing optional). RL and RM stringer are used for horizontal and vertical system reinforcement. 10
11 C-profiles Type CL (height: 41 mm) Type CS (height: 41 mm) Type CM (height: 84 mm) Cold-rolled galvanised steel sheet, for use in switch room construction. Profiles are installed lengthwise in a continuous line underneath the floor using a hammerhead screw or a spring clip. A significant increase in load can be achieved depending on the dimension of the C-profile being used. Type CH (height: 126 mm) 11
12 NORTEC power NORTEC power shoulders the weight of heavy-duty situations. In certain circumstances floors need to withstand heavier loads, for example foyers, manufacturing plants, museums and libraries. In such situations, NORTEC power offers unbeatable load-bearing strength. The floor system carries immense loads. Product features - Special panel composition - Strengthened pedestals - Stringers are not required - Safe for driving over with heavy motorised lifting apparatus 12
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14 NORTEC sonic NORTEC sonic offers sophisticated air conditioning and perfect acoustics. This product innovation from Lindner makes it possible to supply interiors with fresh air straight from the floor cavity. Perforated floor panels ensure perfect air flow. Heating and cooling technology is easy to implement into this advanced flooring system, ensuring an ideal interior climate and consigning draughts to history. Floor perforations can help with more than just air conditioning: they also absorb sound, thus improving a room's acoustic profile. While modern interior designs which use smooth surfaces will reflect sound, perforated floors will absorb it. Product features - Air flow of up to 1,500 m³/h (20 Pa) - Variety of perforation designs - Attractive absorption ratio W of Suitable for seepage ventilation coverings 14
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16 NORTEC comfort NORTEC comfort creates a pleasant environment for the occupier. Intelligent heating and cooling systems incorporated into the floor panels regulate the interior climate perfectly both in summer and winter. The system offers integrated, high-performance under floor heating with good heat reflection also ideal as a retrofit. This ensures a comfortable living and working environment. Architects can also enjoy more design freedom: radiators are unnecessary, extending the planners scope when designing the interior layout for foyers and premium quality office space. NORTEC comfort can also be installed at an impressively low floor height and is especially lightweight. Product features - Heats up and cools down very quickly - Almost any floor covering can be used - Heat rating W/sqm and cool rating W/sqm - Eco-friendly; low water temperature 16
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18 System accessories Electrical outlets As all electrical installations are fed under the raised flooring, electrical connections can be placed exactly where you want them by the installation of electrical outlets. Bridging profiles For structural reasons bridging is required where pedestals cannot be installed. In such cases we offer special bridging profiles which are easy to install and yet improve dynamic and static load-bearing capacities. Expansion joints Expansion joint profiles are used to absorb horizontal deflections and vertical weighing down constructively and invisibly. 18
19 Air ventilation outlets Air ventilation outlets allow the room to be airconditioned and ventilated without creating draughts. A number of different systems are available: - Open system Ventilation comes directly from the cavity, which is designed as a pressure floor, through the corresponding air ventilation outlets into the room. - Closed system In a closed system, the air is fed through pipes or through cavity barriers with fixed connections to the air ventilation outlets. C-profile frames For technical service rooms, we always recommend the use of stable switch room frames, as these provide the required lateral and vertical load-bearing capabilities. The combination of two C profiles with variable heights (CL and CM) provides sufficient stability for switch gear or server racks. Raised floor panels are not installed under the cabinets, so that cables can be connected more easily to the electrical components. Cold air is supplied through the opening in the floor, regulating the operating temperature of the components. Intermediate floor for cables Where there is a lot of cabling, additional installation elements will be required. An intermediate floor should be installed to carry cables. It consists of a star-shaped carrier plate with welded threaded bolts into which a steel sheet cassette is hooked and screwed tight. Intermediate floors also enhance the horizontal stability of the system. You can choose from two options: - intermediate floors which can be walked on - intermediate floors which cannot be walked on 19
20 System accessories Facings Staircases, platforms, etc. need to be finished with a front cladding (facing). Where features such as free-standing borders are required, the top edges of the facing will be protected with a stair edging profile. Angles screwed to the subfloor and bracings installed in the upper area of the facing ensure a stable structure. Cavity barriers Three different types of cavity barriers can be installed to meet different requirements. - Ventilation barriers made from coated chipboard panels - Fire protection barriers made from solid gypsum wall blocks (min. 80 mm) - Soundproofing barriers made from porous concrete (min. 100 mm) 20
21 Joint permeability Where open air ducting is installed under the raised floor, the impermeability of the system needs to be guaranteed. The following specific values were confirmed by the "Institut für Systembodentechnik" with test report 04/535BS: Influencing factors V L = volume of airflow per unit of length a = joint permeability coefficient p = test pressure difference To optimise the air leakage coefficient of a raised floor system, we recommend the use of loose-laid tiles. Test results - Wall connection with sealing tape; Test of wall connection a w Joint permeability coefficient a w = 0.27 m 3 /(h x m) - Wall connection with sealing tape and incorporated stringers; Test of wall connection a w Joint length 6.0 m Joint permeability coefficient a w = 0.27 m 3 /(h x m) - Wall connection with airtight sealant; test of joints between the raised floor panels a D Joint length 4.2 m Joint permeability coefficient a D = 0.04 m 3 /(h x m) 21
22 Load-bearing capacity The permissible loading capacity is calculated and tested with the involvement of official bodies. The final results are substantiated by certificates of conformity to the application guideline for the standard DIN EN class on the basis of their static load-bearing properties and the related deflection levels. As a rule strip loads and distributed loads are not taken into account, as they are not applicable. The following key criteria are used: a) Load value b) Supporting surface of the load indentor c) Positioning of the load on the test sample d) Safety factor The critical load for raised floors is the point load. Floor systems are assigned a load and deflection Point loads To determine the point load, a static load (such as a table leg) is simulated. On the basis of the permissible point load thus established, the system is generally assigned an appropriate load and deflection class. In accordance with standard practice, the load is applied with a 25 mm x 25 mm indentor. 22
23 Dynamic loads To determine the permissible dynamic load (such as a forklift), the following must be taken into account: - Weight of the vehicle without load - Total weight of the vehicle with load - Max. wheel load - Contact surface of the tyres or rollers - Wheelbase - Max. drive or tow speed - Number, diameter, width and material of tyres or rollers - Max. acceleration and deceleration during lifting - Safety factor A corresponding safety coefficient will be determined for the ascertained static load (permissible total weight of the vehicle) using the aforementioned factors and multiplied by the max. permissible static load. When selecting a floor covering, one must be sure that the floor covering and adhesive are suitable for these special requirements. Distributed loads Like the point load, the distributed load is a static load. In contrast to the point load, the area of the indentor is 1 sqm. The term distribution load is commonly used in structural engineering. It is used to determine the strength of reinforced concrete floors. For raised floors, the specification or assessment of a distributed load is inappropriate. For practical purposes, the indentor of 1 sqm spans the raised floor grid (60 cm x 60 cm) and thus the individual panel. The panel and pedestal acts here merely as an intermediate layer, transferring the load to the concrete subfloor. 23
24 Load-bearing capacity Static values acc. to DIN EN The European raised floor standard EN describes a system test process for panels and pedestals (resp. substructure) to identify the maximum load and relevant classifications. The load is transferred onto the system using a test indentor of 25 mm x 25 mm (625 sqmm). The load points shown are to be checked. The failure criteria shown below for classification of the system is the breaking load and the deflection (vertical displacement) with nominal load and load class. Load classes Class 1) Breaking load 2) Nominal load 3) Element class 4) Applications and usage scenarios 1 4,000 N 2,000 N 1 Offices without public access and without heavy equipment 2 6,000 N 3,000 N 2 Office areas with public access 3 8,000 N 4,000 N 3 Rooms with increased static loads 4 9,000 N 4,500 N - Areas with fixed seating, design offices 5 10,000 N 5,000 N 5 Exhibition areas, workshops with light use, storage rooms, libraries 6 12,000 N 6,000 N - 14,000 N 7,000 N 6 5) As with load category 5,000 N, but with increased load requirements, industrial and workshop floors, vault rooms Heavy duty floors, production areas, such as clean rooms 1) Classification of the load acc. to DIN EN ) To determine the breaking load, the load is applied to the weakest point of the panel (see illustration) using a 25 x 25 mm test indentor and is increased until the panel fails. 3) The nominal load or load class is determined from the breaking load divided by the safety factor = 2 4) Load classification in accordance with the application guideline for raised floors 5) Higher breaking/nominal loads are required in individual cases for raised floors with high load-bearing requirements, see NORTEC power systems Deflection classes For a load at the level of the nominal load (this is the breaking load divided by the safety factor), the vertical deflection measured must not exceed the values given in the table below. Class A B C Maximum deflection 2.5 mm 3.0 mm 4.0 mm 24
25 Static values acc. to RAL-GZ 941 The RAL-GZ 941 standard describes the testing of components for the classification by load classes. Raised floor panels and pedestals are tested and classified individually. The maximum load is applied to the panel using a 25 mm x 25 mm (625 sqmm) test indentor. The load points shown are to be tested. The raised floor panel is supported on solid cylinders. The failure criterion is the breaking load and a maximum panel deflection of 2 mm (I/300). The test standard RAL-GZ 941 is commonly used on an international level. Load classes Class 1) Breaking load 2) Nominal load 3) Deflection 4) Applications and usage scenarios 1 6,000 N 3,000 N max. 2 mm 2 8,000 N 4,000 N max. 2 mm Offices with a high proportion of communication equipment, telephone exchanges, engineering offices, auditoriums, training and treatment rooms Computer rooms with more demanding requirements, print rooms, industrial floors with light traffic, storage rooms, workshops with light use and libraries 3 10,000 N 5,000 N max. 2 mm 4 10,000 N > 5,000 N max. 2 mm Computer rooms with more demanding requirements, print rooms, industrial floors with light traffic, storage rooms, workshops with light use and libraries Floors with forklift traffic, industrial and workshop floors, vault rooms 1) Classification of load acc. to RAL-GZ 941 2) To determine the breaking load, the load is applied to the weakest point of the panel (see illustration) using a 25 x 25 mm test indentor and is increased until the panel fails. 3) The nominal load is determined from the breaking load divided by the safety factor = min. 2 4) Where the panel is loaded with the nominal load, the maximum permissible deflection is l/
26 Fire protection Raised floors allow you to install all of the technical services such as cabling, supply and disposal systems, ventilation, heating, air-conditioning, etc. exactly where you want them. Installations of this kind also have to comply with requirements in the case of fire. The following criteria must be considered: - Protection of adjacent escape routes - Protection of neighbouring or other facilities - Maintaining the stability of partition walls, with and without fire-resistance which are in contact with the flooring - Fire-resistance of the structure - Combustibility and reaction to fire performance - Protection against a fire in the floor cavity Further details and fire protection regulations can be found in Lindner documentations dealing with Fire Protection, the "Exemplary System Floor Directive (MSysBöR) issue September 2005 and in the Exemplary pipe work Directive (MLAR) issue November Further information is also available in data sheet 11 of the BVS (Bundesverband Systemböden) When operating cable and channel systems, fires resulting from incidents such as overheating cannot be ruled out. In this event the system floor structure must withstand this fire loading. In Germany fire testing to DIN 4102/2 is carried out to a temperature requirement as per ETK (standard temperature curve). Fire resistance performance test of a system floor under load according to DIN 4102/2. 26
27 Sound protection Reduction of impact sound pressure level L w tested to DIN EN ISO Laboratory test measurement is carried out vertically, i.e. from floor to floor with a standard ceiling, allowing comparison between different systems. Higher values are favourable. 2 Weighted sound reduction index R w tested to DIN EN ISO Laboratory test measurement is carried out vertically, i.e. from floor to floor, with a standard ceiling, allowing comparison between different systems. Higher values are favourable. 3 Normalised flanking impact sound pressure level L n,f,w tested to DIN EN ISO Laboratory test measurement is carried out horizontally in combination with a highly soundproofing partition which is suspended from the ceiling and touches the surface of the raised floor. Lower values are favourable. 4 Normalised flanking level difference D n,f,w tested to DIN EN ISO Laboratory test measurement is carried out horizontally in combination with a highly soundproofing partition which is suspended from the ceiling and touches the surface of the raised floor. Higher values are favourable. Consider the correction degree according to VDI 3762 to calculate the values on the construction site. Combinations of raised and hollow floors are to be assessed individually. The corrective allowance should be specified by the planner. 27
28 Static electricity Preliminary remarks Static electricity as a natural phenomenon is familiar to the public, for example when getting an electric shock from door handles after walking across carpets. These electrical discharges are generally of no danger to the people themselves. People may however be startled and, as a result, make a mistake. In addition to this, however, there are consequences of static electricity that must be prevented. These range from the destruction of electronic components to the explosion of complete factories. Brief description Static electricity builds up = electrical charge Static electricity always occurs from the movement of fixed insulators or liquid substances, strictly speaking from their separation. An extreme example is when dusty air passes a wall. The resulting voltage depends on the air humidity. Dry air will cause higher charges to develop than humid air. Electronic components are extremely sensitive to such events. Discharges of just 30 V can destroy them and/or trigger switching errors. This results in unpredictable risks and thus incalculable costs. A fact which defuses the problem is to ensure that generally all electronic elements are shielded. Static electricity and conductivity At best the occurrence of static electricity can be reduced by choosing appropriate materials but it cannot be prevented entirely. However, ensuring that all electric charges are discharged immediately and smoothly, prevents any danger to people or objects. If static electricity is continually discharged when it occurs, the charge cannot become large enough to cause an electrical discharge (electric shock). Static and dynamic electricity Dynamic electricity is the electric power that is supplied by a power station, via electricity lines and is available as a voltage. Static electricity, in contrast, is not supplied by a voltage source, but rather is a one-off event, which is not immediately available again after discharge and has to be built up again. Test procedure for electrostatic properties Resistance measurements; measurement parameter (ohm) Most tests are carried out in a prescribed test climate, which, however, is not uniform for the different standards. Contact resistance (R 1 - Procedure A - DIN EN 1081) Electrical resistance is measured on a sample between the tripod electrode placed on the surface of the floor covering and an electrode placed directly on the opposite underside. Resistance to earth (R 2 - Procedure B - DIN EN 1081) Electrical resistance is measured on an installed floor covering between a tripod electrode pressed onto the top of the floor and the earth potential. Surface resistance (R 3 - Procedure C - DIN EN 1081) Electrical resistance is measured on an installed floor covering between two tripod electrodes spaced 100 mm apart from one another. Earth continuity (R ST DIN / VDE 0100 T-10) Resistance is measured between the surface of the installed floor covering and the earth potential. 28
29 Measurements of charge; measurement parameter kv (kilovolts) Walking test (DIN 54345, T2) The charging voltage is measured by a test person shuffling across an installed floor covering wearing specific footwear. Technical test (DIN 54345, T3) The above mentioned walking test is simulated with a machine. This test can only be performed in a laboratory. Terms Antistatic Elastic floor coverings are also antistatic if they are conductive. Floor coverings are antistatic when they generally do not allow any disturbing electrostatic charges to develop; the charge needs to be less than or equal to 2.0 kv during the walking test. Insulation A floor is insulating according to DIN / VDE 0100T410, Sec (against contact voltage from the mains) if the earth continuity R ST is not less than the following values: 50 k = 5 x 10 4 for installations with nominal voltages under 500 V 100 k = 1 x 10 5 for installations with higher nominal voltages Note As a result of different test conditions, the earth continuity can only be calculated approximately from the contact resistance (R1 Procedure A DIN EN 1081). However, from experience it is known that conductive floor coverings with less than 10 6 do not meet the VDE requirements. Earth continuity for all types of floor coverings reduces where there is moisture in the flooring system. Conductive Floor coverings are conductive when their resistance to earth R 2 Procedure B is less than or equal to However, lower resistances are also required in many cases. Resistance to earth Resistance to earth R 2 Procedure B DIN EN 1081 Measurement of resistance to earth R 2 of the installed floor covering. The electrical resistance of an installed floor covering is measured between the earth potential and an electrode placed on the surface of the covering. The tripod electrode is placed on the dry floor covering (48 hours after installation) and connected to the ohmmeter, just as is the earth connection. Load the tripod with at least 300 N before switching on the power. of the trade associations (e.g. ZH 1-200), electronics manufacturers and users have to be observed in each case. Note For values of 10 10, static electricity can dissipate in about 1 second. Achieving less than 10 8, a floor covering is sufficiently conductive to prevent a potential fire hazard from flammable dusts or gases created from electrostatic loading resulting from walking on the covering. With less than 10 6, a covering is also suited for rooms for storage and production of explosives. The relevant requirements Tripod electrode: Weight: Test voltage: Execution: Aluminium panel with rubber feet Equal to or greater than 300 N R less than or equal to 10 6 with 100 V; R greater than 10 6 with 500 V At least three measurements 29
30 Charge measurements Charge measurements with the walking test, DIN / Part 2 - Measurements of the tendency to electrostatic charge during the walking test Duration of the walking test: The charging voltage is measured when the person stands on the floor covering with both feet. Floor coverings are considered to be antistatic if the charge voltage does not rise above 2,000 V (definition acc. to data sheet EDV 1, Issue 7/84 from the TFI Aachen for carpet flooring). 1 minute (shuffling gait) at 23 C and at 25% relative air humidity. A special rubber provided by the National Materials Testing Institute (BAM) is used for the sole material of the shoes. This material is slightly conductive and supplies a resistance of around 10 9 between the person and a conductive floor. Earth continuity Earth continuity R ST, DIN VDE Measurement of the earth continuity between the surface of the installed floor covering and the earth potential In workplaces handling components sensitive to static electricity and which regularly work with open voltage, e.g. in the test field, an electrically conductive floor covering must also be insulating acc. to DIN VDE The earth continuity measurement is used to assess the electrical insulating ability. Note VDE 0100 / Part 410 specifies a lower limit for the earth continuity R ST as applicable to the workplaces mentioned above. In workplaces where the nominal voltage does not exceed 500 volts of alternating current, the earth continuity must be at least 5 x If nominal voltages are between 500 and 1,000 volts of alternating current, the earth continuity must be at least 1 x Electrode surface: 625 sqcm. 30
31 Examples of use On the preceding pages we have clarified the meaning of the word electrostatic and the different measurements. What else must be taken into account where a raised floor is installed and what requirements are sensible? The electrical resistance of individual areas are totalled which means in practice: The resistance to earth R 2 can never be lower than the highest resistance of the individual element in the sequence: floor covering adhesive raised floor panels gaskets pedestals. The flooring systems must fulfil the following requirements: 1. Office rooms with terminals, sale and exhibition rooms etc. In these areas, an antistatic floor covering which is equal to or less than 2 kv tested to DIN Rooms with electronic equipment, such as data centres, computer operation rooms, office rooms with special equipment: earth resistance R 2 less than or equal to 10 9 or charging voltage U maximum 2 kv. 3. Unprotected electronic assemblies or components with operator protection requirements, e.g. test fields in the electronic production area: Earth resistance R 2 less than 1 x 10 8, earth continuity acc. to VDE 0100, R ST operator 5 x 10 4 or R st greater 1 x 10 5 (depending on nominal voltage). 7. Explosive substances, e.g. where explosives are produced and stored, munitions or pyrotechnical items: Earth resistance R 2 less than Summary: For most raised floor applications, a covering not exceeding the 2kV charge limit is usually sufficient. There is no requirement for earth resistance for the whole structure. Requirements for earth resistance as per the above list is usually only necessary in subareas e.g. central computer rooms. Seen as a whole, the subject of static electricity is difficult to understand because of the many tests and requirements, a situation arising from excessive earth resistance requirements which were specified in the past. Low conductivity of less than 10 8 can only be achieved by raised floor manufacturers when using highly conductive coverings, panel materials and adhesives. With regard to construction costs, unnecessary excessive requirements should, therefore, be avoided. It should be mentioned here that corresponding user clothing (conductive footwear) is absolutely crucial. A technically perfect electrostatic floor construction is useless against nonconductive footwear. Damages due to electrostatic discharge in this instance are inevitable. Source Safety Guideline for Raised floors, AGI Worksheet, manufacturer s recommendations, Carpet Research Institute. 4. Unprotected electronic assemblies or components, e.g. fabrication or laboratory rooms for the production, repair and testing of electronic equipment, assemblies or components: Earth resistance R 2 less than 1 x Explosive atmospheres in general, e.g. laboratories with risk of explosion, gas pressure regulating facilities, accumulator rooms: Earth resistance R 2 less than In newly built rooms used for medical purposes, R 2 less than 10 7, after four years R 2 less than 10 8, HF surgery R 2 greater 5 x
32 Floor coverings Standard coverings Different floor coverings individualise your NORTEC raised floor. In general, all standard floor coverings are available. In addition to standard floor coverings, Lindner offers floor panels with finished surfaces. Every floor system gets a covering as a finish. Factory-bonded coverings with tested and emissionfree adhesives ensure the best quality and an extended life for your product. You can choose from a range of coverings including rubber, PVC, HPL or carpet. For a top of the range floor covering select Lindner WOODline parquet floor and STONEline stone floor. Possible floor coverings - Elastic coverings - Textile coverings - HPL - WOODline - STONEline - Steel sheet and aluminium foil - Loose-laid tiles 32
33 WOODline The floor has always been an essential part of a highly specified room. Whether in a conference room or in the modern office, parquet floors make you feel good. Lindner parquet floors are manufactured from solid wood to the highest quality standards and are particularly durable and comfortable to walk on. The combination of a range of woods, designs and finishes means that all ideas are possible. The edge trim is fitted to the top edge of the parquet, so that no moisture can penetrate into the parquet itself. The colour of the edge trim is supplied in the same colour as the parquet, making the joint between the panels and the edge trim itself barely visible. 33
34 Floor coverings Types of wood Maple, bamboo, steamed bamboo, steamed beech, light beech, oak, smoked oak, ash, olive ash, jatoba, cherry, merbau, walnut and teak. These wood types are only a small selection from our range. Other types of wood are available on request. Maple Bamboo Steamed bamboo Steamed beech Light beech Oak Smoked oak Ash 34
35 Olive ash Jatoba Cherry Merbau Walnut Teak As with all natural products, wood differs in colour and structure. Print colours cannot reproduce the colour of the parquet exactly, therefore small differences might occur. The wooden surfaces are offered oiled or varnished. 35
36 Floor coverings Types of designs 3-strip Cube, fourfold Large baton 2-strip Mosaic Industrial parquet 36
37 Surface Varnish, oil Covering High-quality wood panels in different designs and woods Carrier panel Raised floor panel from calcium sulphate Edge trim Colour adjusted to the type of wood. To protect the edge of the panel, the edge trim reaches to the top edge of the parquet Barrier Impermeable foil as humidity barrier or steel sheet to increase load Advantages of varnished finishes: - Extremely hard surface - Highly wear resistant - Low maintenance - Resistant against bacteria and microorganisms - Adjustable gloss level Advantages of oiled finishes: - Low maintenance - Damage through use is easy to resolve - Ecologically friendly - Maintains natural surface structure 37
38 Floor coverings STONEline STONEline offers a range of natural and artificial stone and ceramic tiles, factory bonded to our calcium sulphate panels. Countless types of stones from a wide range of countries are available, as well as a great variety of colours. During manufacture of NORTEC panels with stone, the joints are made to fit 100% accurately. A colourcoordinated edge trim is fitted up to the top of the panel, thus preventing the edges of the stone from chipping off with opening and closing of the raised floor. New manufacturing techniques mean that the combined sandwich of stone and calcium sulphate panel can be processed as a single unit. This innovative production technology allows us to provide you with all-in-one solutions. 38
39 Types of stone A variety of stone surfaces is available to suit the design, use and load-bearing requirements of every interior: hard-wearing granite for extreme, longterm usage; highly valued, high-quality marble for high-class interiors, a wealth of artificial stones and ceramic coverings offering a range of surface options to suit modern design requirements. Ceramic and artificial stone: versatile and exquisite A comprehensive, carefully-graded product range enables us to satisfy a wide variety of requirements in terms of function and aesthetics. Countless combinations of colours, sizes and patterns make it possible to fulfil almost any individual design. Micron 60GL Micron 60DG Micron 60N
40 Floor coverings Natural stone for the highest standards By using a variety of different stones, one can create individual highlights and give each interior its own particular style. The following types of stones are a small selection from our range. Galaxy Rosa Sardo Juparanà Colombo Nero Africa Padang TG 36 Bianco Sardo Perla 40
41 Beola Ghiandonata Imperial White Carrara As with all natural products, stone varies slightly in colour and structure. Printer inks cannot match the colour tones of stone perfectly: minor differences in colour are therefore possible. Other stone coverings are available on request. 41
42 Floor coverings Covering High quality stone, in a wide variety of types Carrier panel Raised floor panels from calcium sulphate with various material thicknesses. Edge trim Colour adjusted to the stone finish. To protect the edges of the stone, the edge trim is fitted to the top edge of the covering Barrier Steel sheet to increase load Surface finishing - Polished surfaces will bring out the full natural stone structure and colour - Finely-burnished surfaces are classified to the slip resistance level R9 - With layered stones (e.g. Juparanà Colombo), the cutting of untreated blocks, either "with the grain" or "against the grain", and the choice of a suitable surface finish can create a variety of different appearances Advantages - Stability, low maintenance and durability - Resistant to heat and damp - Natural stone from selected international stone reserves - Application and formatting to one tenth of a millimetre 42
43 Standards and regulations Association of System Floors (Bundesverband Systemverband e.v.) The comeing together of European countries and the creation of standards and laws to regulate this free market has resulted in medium-sized companies forming syndicates, so that they can increase their influence with public institutes and standardisation opposite their European counterparts. This resulted in the Association of System Floors, founded on 1st January 1995 to represent the interests of medium-sized companies, such as the "Fachgemeinschaft Doppelboden" (Trade Community Raised Floors) or the "Fachverband Hohlraumboden" (Trade Association of Hollow Floors). In addition to this synergy between associations, the Association of System Floors will also continue to support the European standardisation for raised floors in the CEN. This standardisation is intended to establish top-quality technical offers for raised floor products. Please refer to the website of the "Bundesverband Systemböden e.v." ( for upto-date information, particularly BVS data sheets on system floor specifications, the overview on standard certified system floors and the German system floor ABP (General Constructional Supervisory Test Certificate) central register. DIN EN Raised flooring System floors, particularly raised floors, are used in every modern administrative and office building and as such are an everyday product for planners and architects. System floors also fulfil many safety tasks. The planner has to deal with many building regulations, technical requirements and products. The DIN EN standard has introduced standardised European testing procedures and load classes for system floors based on the Construction Product Directive. The corresponding application guidelines are based on European standards, whilst taking into account the German Building Regulations Act and the generally recognised regulations on the technology in nationally applicable requirements and regulations. At the same time, they also regulate procedures for certifying standards compliance. The full set of DIN standards can be requested from Beuth Verlag GmbH, Burggrafenstraße 6, Berlin, Tel. (030) , www2.beuth.de. Lindner AG is a member of the Association of System Floors. 43
44 Standards and regulations Application guideline for DIN EN Raised Floors In the application guideline for use, as part of the DIN EN 12825, essential requirements and features are specified regarding the suitability of a raised floor for use and traffic, setting a safety standard for the construction process. System floors are being developed continually in both a technical and scientific sense. As a result, the application guideline needs to be adjusted regularly to the latest technology. Only system floors that are produced in compliance with the standards, and which comply with the requirements of the application guideline in terms of construction, stability, materials, workmanship and life of product conformity are awarded the certificate for raised and hollow floors. Monitoring of the safety standards is carried out by continual in-house monitoring and by regular external testing by neutral testing institutes and bodies in accordance with the application guideline. Monitoring of safety standards guarantees adherence to the criteria required for suitability for use and traffic and so represents a reliable marker when choosing a floor system. Installation of a certified raised floor is a guarantee for the users and owners that it complies with the latest technology in terms of safety, liability and industrial workplace regulations. The guidelines for use are continuously added to and developed, to keep up to date with technical progress. The current version can be requested from the Association for System Floors. 44
45 RAL-GZ 941 Quality Control Raised floor The RAL-GZ 941 Quality Control directive was developed as the basis for a high standard of quality by the Raised Flooring Quality Association. This directive was published in October The RAL authors have set themselves the target of creating a universal and comparable test criterion. Regular quality inspections are performed by the manufacturer and are monitored by independent, external institutes. System tests (panel on a substructure) are not included by RAL-GZ 941. RAL-GZ 941 is one of the best-known guidelines internationally and represents the basis for quality and safety in many countries that have no national regulation on raised floors. RAL assesses the components of a raised floor system and describes tests for stability, material composition, workmanship and durability. 45
46 Standards and regulations Property Services Agency (PSA) The Method of Building (MOB) standard for raised floors was introduced in 1982 by the Property Services Agency (PSA) and is the old standard for raised floors in the United Kingdom and is now being increasingly replaced by the EN standard. Ceilings & Interior Systems Construction Association (CISCA) CISCA is an American standardisation institute for the interior industry. Its publications include test standards for the raised floor industry. The test standards were developed based on comments received from American and other international manufacturers. The requirements for floor systems produced by CISCA and the MOB/PSA standard are overspecified for a normal application; this leads to oversized floor systems. The much newer EN is more applicable to loads that actually occur during usage, which leads to more cost-effective floor systems which are also easier to install and to use. The London-based STANHOPE PLC architects office has published a statement on this issue, which you can request from us. 46
47 Workshop testing As with all other rules and regulations, suitable test criteria for workshops (workshop test certificates) are specified for practical application, ensuring the smooth function of raised floors with a special requirement profile. The type and validity of the tests were put together by the LGA (State Trade Agency) in Nuremberg. 47
48 TU_B_NOR/E/1.0 We can do it all for you. Lindner Concepts: - Insulation Engineering and Industrial Service - Clean Rooms and Laboratories - Airports and Airlines - Railways and Tunnels - Studios and Concert Halls - Interior Fit-out and Furnishings - Cruise Liner and Ship Fit-out - Hotels and Resorts - General Contracting Lindner Products: - Facades - Ceiling Systems - Lights and Lighting Systems - Partition Systems - Doors - Floor Systems - Heating and Cooling Technologies - Dry Lining Systems Lindner Service: - Green Building - Deconstruction and Gutting - Clearance of Harmful Substances - Research and Development - Delivery - General Planning - Installation - Maintenance - Public-Private Partnership (PPP) Lindner Bahnhofstrasse Arnstorf Germany Phone +49 (0)8723/ Fax +49 (0)8723/ floorsystems@ Lindner-Group.com This document is the intellectual property of Lindner, Arnstorf (Germany). All the information contained in this brochure corresponds to the information available at time of printing and serves only for the purpose of providing initial information. Any possible colour deviations there might be from the original product are due to printing techniques. Lindner is the sole and exclusive owner of the copyrights as well as the ancillary copyright. All use, and in particular any distribution, reprinting, exploitation or adaptation of this document shall only be allowed with express, written approval by Lindner.
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