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1 TABLE OF ONTENTS DESRIPTION PAGE NO. WARRANTY BEGINNING SAFETY INFORMATION PAGE LASS OF VEHIULAR GATES PAGE PROTETION AGAINST ENTRAPMENT PAGE GATE SPEIFIATIONS PAGE ALTERNATE FENE SHEMES PAGE GENERAL INFORMATION PAGE GENERAL IRUIT BOARD ONNETIONS PAGE LOGI TIMER BOARD GENERAL APABILITY PAGES, 5 08 / 0 ELETRIAL DIAGRAM PAGES 6, 7 OPERATOR FIELD INSTALLATION FOR ASSEMBLED GATE PAGES 8, 9 OPERATOR FIELD INSTALLATION FOR UNASSEMBLED GATE PAGES 8, 9 BALANE SYSTEM ADJUSTMENT AND SAFETY WARRINGS PAGES 0, GENERAL MAINTENANE PAGE GENERAL ARRANGEMENT PAGES, BARRIER ARRIAGE PAGES, 5 ATUATOR YLINDER WITH OMPONENTS PAGES 6, 7 BARRIER UNIT PAGE 8 BALANE SYSTEM ABLE & SHEAVE PAGE 9 BALANE SYSTEM ABLE GUIDE PAGE 0 AESS GUARDS PAGE BALANE SYSTEM SPRING TENSIONER UNIT PAGES, ETENDED HYDRAULI SYSTEM PAGES, 5 WEATHER GUARD OVERHEAD PROTETION PAGE 6 OLD WEATHER PAKAGE PAGE 7 VIKERS GALLON POWER UNIT PAGES 8, 9 ELETRIAL EMERGENY STOP PAGE 0 SAFETY WARNING LIGHT PAGE MANUAL KEY SWITH PAGE OPERATOR ENLOSURE OVERS & OPTIONAL SNOW DOORS PAGE ELETRIAL LOGI TIMER BOARD PAGE ELETROMAGNETI LOK PAGE 5 REMOTE ONTROL STATION PAGE 6 ELETRIAL LOOP WIRING PAGE 7 LOOP DETETOR DIAGRAM PAGE 8 LOOP WIRES INSTALLATION PAGES 8- THRU 8-0 LOOP WIRES TROUBLE SHOOTING PAGES 8- THRU 8- PHOTO EYE LOATION PAGE 9 REFLETIVE TYPE PHOTO EYE PAGE 0 HORN & LIGHT GATE OPEN INDIATOR PAGE REVERSING EDGE INSTALLATION PAGE RADIO REEIVER DIAGRAM PAGE NOTES PAGE GENERAL SAFETY INFORMATION PAGE 55 TRANSMITTER INSTALLATION INSTRUTIONS PAGE 6, 7, 8,9 TROUBLE SHOOTING GUIDE PAGE 50
2 TILT-A-WAY LIMITED WARRANTY Ideal Manufacturing warrants that its Tilt-A-Way vertical pivot gate Model PSB M50 product will be free from defects in materials and workmanship for a period of years from the date of purchase. If the product fails to function because of defects in materials or workmanship within the year period of time being used for the purpose for which it was designed, Ideal Manufacturing will repair or replace the defective part at its option. This warranty excludes electrical components and damage due to Acts of God, unauthorized modifications, misuse, abuse or negligence to this product. In order to proceed with a warranty claim, Ideal Manufacturing must be notified of the problem. A new part will be shipped out prepaid (Ground UPS). If the customer requests that the part be expedited that shipping charge will be charged to the owner. The part that is being warranted must be returned to Ideal Manufacturing, postage prepaid. When the new part is shipped out, it will go out with an invoice and a warranty part return number. The defective part must be returned to Ideal Manufacturing, freight prepaid, with the warranty part return number. At that time the invoice will be considered paid in full. This warranty is exclusive and in lieu of all other obligation, liabilities or warranties. In no event shall Ideal Manufacturing be liable or responsible for incidental or consequential damage or for any other direct or indirect damage loss, cost, expense or fee. This warranty shall not apply to any products or parts that have been altered or repaired without written consent of Ideal Manufacturing. Labor to remove and reinstall defective product or parts will be paid from a labor rate and schedule only. onsult Ideal Manufacturing for that rate and schedule. For further information on returning your product or questions concerning Ideal Manufacturing warranty, please contact Ideal Manufacturing.
3 IMPORTANT SAFETY INFORMATION Before installing the installer should read and understand the owners manual and safety instructions. The owner should keep this owners manual. WARNING-TO REDUE THE RISK OF INJURY TO PERSONS. Do not operate gate unless all safety devices are connected and working properly.. Do not permit children to play on or around a gate. Keep all controls out of reach from children.. Automatic gates are not intended for pedestrian use. Pedestrians must be supplied a separate entrance separate from the automatic gate.. Never operate an automatic gate system without visual contact so it can be shut down if necessary. 5. Access controls, are required, to be mounted at least 6 feet away from the gate and operator. 6. Disconnect all power before performing any maintenance on your gate or operator. 7. Keep your gate properly maintained-have a qualified service person make all repairs. 8. Test your gate monthly; make sure all safety devices are in working order. If you have a reversing edge use a rigid object to actuate the edge photo eyes-use an object to break the beam to insure it is in working order. 9. The gate and operator must have the appropriate primary and secondary safety devices to match the gate class installation. 0. Operator and barrier must display warning signs on both sides, in view of operator.. Do not install added weight to the gate barrier, your barrier has been balanced at the factory, if you add weight to the gate barrier it will make your gate out of balance, which could cause it to malfunction. Only qualified personnel should install this equipment. Failure to meet this requirement could cause severe injury and or death, for which the manufacturer cannot be held responsible. Safety devices, such as photo eyes and reversing edges should be installed to provide protection for personal Property and pedestrians.. Before turning the power on be sure that the correct voltage has been supplied to the electric motor and the equipment has been properly grounded LASS OF VEHIULAR GATES Glossary LASS I-RESIDENTIAL VEHIULAR GATE OPERATOR (.5) A vehicular gate operator (or system) intended for use in a home of one to four single family dwelling, or a garage or parking area associated therewith. LASS II-OMMERIAL/GENERAL AESS VEHIULAR GATE OPERATOR (.6) A vehicular gate operator (or system) intended for use in a commercial location or building such as multi-family housing unit (five or more single family unit), hotel, garages, retail store, or other building servicing the general public. LASS III-INDUSTRIAL/LIMITED AESS VEHIULAR GATE OPERATOR (.7) A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public. LASS IV-RESTRITED AESS VEHIULAR GATE OPERATOR (.8) A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access ins prevented via supervision by security personnel. INSTRUTIONS FOR MANUAL OPERATION HYJD-5, HYJD5E SSHYJD-5 & SSHYJD-5E.Locate two Brass colored knurled knobs on the top of the pump housing (If equipped with a cold weather package, lift flap on the black cover to access knobs.).turn both knobs counter clockwise one full turn to open..gate barrier can now be lifted manually from out at the end of gate..turn knobs clockwise to close, then operate gate normally. PROTETION AGAINST ENTRAPMENT Gate operator category Horizontal slide, vertical lift. and vertical pivot Swing and vertical barrier (arm) Usage class Primary type (a) Secondary type (a) Primary type (a) Secondary type (a) Vehicular I and II A B, B, or D A, or A, B, B,, OR D A, B, B,, Vehicular III A, B, or B A, B, B, D, or E A, B, B, or D, or E Vehicular IV A, B, B, or D A, B, B, D, or E A, B, B,, OR D A, B, B,, D, or E Note-The same type of device shall not be utilized for both the primary and the secondary entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance with the requirement; however, a single device is not required to cover both directions. A combination of one Type B for one direction and one Type B for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary of secondary entrapment protection means. (a) Entrapment protection types: Type A Inherent entrapment protection system. See..5. Type B Provision for connection of, or supplied with, a non-contact sensor (photoelectric sensor or the equivalent). See Type B Provision for connection of, or supplied with, a contact sensor (edge device or the equivalent). See..7 and Type Inherent adjustable clutch of pressure relief device. See... Type D Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. See.. and..5. Type E - An inherent audio alarm. See..6,..7, and..8
4 Specifications Model# PSB M50 Operator Size 8 W x 50 T x L Operator Weight,900 lbs. Maximum Barrier Size 08 T x 00 L-780 lbs Voltage Phase Hz ir. Reg. Amps. Act. Draw 08/0 VA -wire 60 0 Operator Speed to 90 Hydraulic Fluid 6-0 Seconds Dexron III ATF Note: Minimum ircuit Requirements: 0 amp service at 08 / 0 VA Single Phase (-wire). For wire sizes consult the NE (National Electric ode). MADE IN U.S.A.
5 ALTERNATE FENE SHEMES PSB M50 IDEAL MANUFATURING IN.
6 GENERAL INFORMATION The PEO0P Ideal logic timer board allows numerous programmable functions in various combinations (See Universal ommercial Logic Function hart). This logic board contains an adjustable time for automatic closing which is adjustable from second to minutes. When the time function is selected (Switch # ON), the timing sequence starts when the gate activates the open limit switch. (At this time the TIMER ATIVE LIGHT comes ON.) The gate will automatically close after a predetermined time. The timing range is adjustable from second to minutes. The timer is reset by activating any input, which is selected to set the timer. Any combination of inputs will allow you to have more switches ON than are shown for any one input. For example: Input # SAFETY (Stop and Reverse) plus input #8 TIMER (Open and Always Set Timer). Switch # and switch #5 will both be ON. GENERAL IRUIT BOARD ONNETIONS The numbers below refer to the terminal strip (# - #5) in the gate operator. All inputs are normally open. SAFETY Terminals and In the open position, this input will prevent the gate from closing, or if the timer is used, hold the timer until the input is cleared. In the closing cycle, activation of this input with reverse the gate to full open position, and if the timer is used, set and hold the timer until the input is cleared. AU TIMER Terminals and this input is active only when timer circuit is used. In the open position, activation of this input will hold the timer until the input is cleared. In the closing cycle, activation of this input will reverse the gate to full open position, set the timer and hold the time until the input is cleared. TIMER Terminal and 5 This input is active only when the timer circuit is used. When the gate is in the closed position activation of this input will open the gate and set the time. In the open position, this input will hold the timer until the input is cleared. In the closing cycle, activation of this input will reverse the gate to full open position, set the timer and hold the timer until the input is cleared. ELETRIAL LOGI TIMER BOARD GENERAL APABILITY TIMER BOARD Terminal and 6 This input is active only when the timer circuit is used. Then the operator is in the full open position, activation of this input will hold the timer until the input is cleared. This input will NOT reverse the gate when the operator is in the closing cycle. SINGLE BUTTON Terminal and When in the closed position, activation of this input will open gate. When in the opening cycle, activation of this input will stop the gate. If gate is stopped in mid travel, this input will open the gate when activated. In the full open position, activation of this input will close the gate. In the closing cycle, this input will reverse the gate to the full open position. LOSE Terminal and When the gate is in the full open position or stopped in mid travel, activation of this input will close the gate. OPEN Terminal and When the gate is in the full closed position or stopped in mid travel, activation of this input will open the gate. STOP Terminal 7 and 8 This is a NORMALLY LOSED circuit. Anytime the stop circuit is opened, all functions of the logic board will cease. Then the circuit is once again closed, the desired input will have to be reactivated to start the function once again.
7 . INPUT: FUNTION: SWITH POSITION SAFETY. SAFETY.. SAFETY 5. SAFETY SAFETY WHEN DOOR IS OFF DOWN LIMIT STOPPING SAFETY ONLY OFF OFF OFF OFF OFF OFF OFF OFF WHEN DOOR IS OFF DOWN LIMIT STOP AND REVERSE OFF OFF OFF OFF ON OFF OFF OFF WHEN DOOR IS OFF DOWN LIMIT INSTANT REVERSE OFF OFF OFF OFF ON ON OFF OFF WHEN DOOR IS OFF DOWN LIMIT STOP AND REVERSE AND SET TIMER OFF OFF OFF OFF OFF ON ON ON WHEN DOOR IS OFF DOWN LIMIT INSTANT REVERSE AND SET TIMER OFF ON ON OFF ON ON OFF OFF AU. TIMER 7. WHEN DOOR IS OFF DOWN LIMIT OPEN AND SET TIMER OFF OFF OFF OFF OFF OFF OFF OPEN AND ALWAYS SET TIMER 8. TIMER STOP AND REVERSE AND SET TIMER OFF OFF OFF OFF OFF OFF OFF 9. TIMER INSTANT REVERSE AND SET TIMER OFF OFF OFF OFF OFF OFF 0. HOLD HOLD TIMER RESET TIMER ONLY DURING TIMING PERIOD OFF OFF ON OFF OFF OFF OFF OFF. STOP STOP DOOR / GATE TRAVEL ONLY OFF OFF OFF OFF OFF OFF OFF OFF. STOP STOP DOOR / GATE TRAVEL AND TIMER OFF OFF OFF OFF OFF OFF OFF AU. TIMER SINGLE BUTTON SINGLE BUTTON SINGLE BUTTON SINGLE BUTTON SINGLE BUTTON SINGLE BUTTON STOP AND REVERSE AND SET TIMER WHEN DOOR IS OFF DOWN LIMIT OPEN AND SET TIMER INSTANT REVERSE AND SET TIMER OPEN AND ALWAYS SET TIMER OPEN YLE OPEN - PARK - OPEN LOSE YLE LOSE - PARK - OPEN OPEN YLE OPEN - PARK - OPEN LOSE YLE LOSE - STOP - REVERSE OPEN YLE OPEN - PARK - OPEN LOSE YLE LOSE - INSTANT REVERSE OPEN YLE SET TIMER WHEN ATIVATED ON OPEN LIMIT LOSE YLE PARK - OPEN OPEN YLE OPEN - PARK - OPEN OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON OFF OFF OFF ON SET TIMER WHEN ATIVATED ON OPEN LIMIT OFF OFF OFF LOSE YLE STOP AND REVERSE OPEN YLE OPEN - PARK - OPEN SET TIMER WHEN ATIVATED ON OPEN LIMIT LOSE YLE INSTANT REVERSE 9. LOSE LOSE DOOR / GATE EVEN WHILE TIMER IS TIMING OFF OFF OFF OFF OFF OFF OFF 0. LOSE LOSE DOOR / GATE EEPT WHEN TIMER IS TIMING OFF OFF OFF OFF OFF OFF. OPEN OPEN DOOR / GATE ONLY NOT DEPENDENT ON ANY SWITH POSITION ON OFF OFF ON OFF OFF ON OFF OFF ON ON ON ON OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON ON OFF ON ON ON ELETRIAL LOGI TIMER BOARD - GENERAL APABILITY 5
8 TILT-A-WAY PATRIOT SEURITY BARRIER BASI ELETRIAL HARDWARE DRAWING PSB M50 00E PART NO. DESRIPTION QTY PEO600 ENLOSURE FGO600 PANEL MOUNTING PEO60 IRUIT BREAKER PEO60A /B BRAKET 5 PEO60 ONTATOR 6 PEO60A INTERLOK-ONTATOR 7 PEO60 OVERLOAD RELAY 8 PEO69A RELAY & SOKET 5 PIN 9 PEO69B RELAY & SOKET 8 PIN 0 PEO607 TRANSFORMER PEO608 P/B ARTRIDGE PEO608A P/B OPERATOR PEO0P TIMER BOARD PEO6 SAFETY SWITH 5 PEO60 END BARRIER TERMINAL BLOK 6 PEO6 GRE/YEL BLOK- TERMINAL BLOK 7 PEO6 BLAK BLOK-TERMINAL BLOK 8 PEO6 RED BLOK- TERMINAL BLOK 9 PEO6 GREY BLOK- TERMINAL BLOK 0 PEO65 FUSE BLOK- TERMINAL BLOK PEO65A FUSE AMP 50 VOLT-TERMINAL BLOK PEO66 BARRIER- TERMINAL BLOK PEO67 DOUBLE BLOK- TERMINAL BLOK 8 PEO68 DOUBLE BLOK- TERMINAL BLOK 5 PEO69 BARRIER- TERMINAL BLOK 6 PEO60 JUMPER- TERMINAL BLOK 7 PEO6 JUMPER- TERMINAL BLOK 8 PEO6 JUMPER- TERMINAL BLOK 9 PEO6 MARKER- THRU 0 PEO6 MARKER- G,N,L,L,LL,LL, PEO65 T DUT PV 8 - WIRE TRAK PEO66 OVER PV 8 - WIRE TRAK PEO67 DIN TRAK PEO ELBOW ONNETION 90 DEGREES 5 PEO5 ONNETION STRAIGHT 6 PEO ½ ROME 7 PEO75 ¾ ROME 8 N/A 8 ½ SELF DRILLING PHILLIPS SREW 9 9 PEO SOKET LOOP DETETOR 6
9 AB AB ALLEN BRADLEY IDEAL MANUFATURING IN.
10 TILT-A-WAY PATRIOT SEURITY BARRIER OPERATOR FIELD INSTALLATION DRAWING PSB M50 0 MODEL PSB M50 REF. NO. DESRIPTION Note: If gate does not operate on first try, but hydraulic pump runs switch power lines to reverse pump rotation. ontrol pedestal PSM M50 NOTE: Will withstand and estimated 00 MPH wind in most soil conditions. Electrical conduit area. Stub in electrical supply, 0 Amp service. Four anchor bolts ¾ diameter with projection. oncrete foundation (see drawing supplied for your application for Ideal Mfg., Inc.). 5 Right Bollard. 6 Left Bollard. 7 Base plate. TILT-A-WAY HYDRAULI OPERATOR INSTALLATION PROEDURE FOR GATE THAT IS SHIPPED UNASSEMBLED DRAWING PSB M50 0. Remove all materials used for protection during shipment.. Place operator frame on level ground. Insure operator frame does not move when performing steps through 9. Remove lifting hook.. Open rear access door to expose spring tension adjustment screws.. Find two fluid bypass valves located on top of hydraulic unit, place in open position. 5. Back off all four spring tension screws to provide slack in tension cables. ( 5/8 socket needed) 6. Rotate barrier carriage to down position. Remove pivot shaft with attached components. Install barrier and secure to vertical carriage post with three bolts and bolt at outer end of carriage horizontal channel. 7. Place plastic rub washer over pivot shaft collar on carriage. Align cylinder rod end bearing with collar and insert pivot shaft from far side. Secure with flat washer, lock washer and bolt. 8. Tighten spring tension screws while inspecting cables for proper wrap around balance sheaves. When slide members have reached marks indicated on tracks. Proper balance tension will have been achieved. If at a later date minor adjustment should be required, refer to balance system adjusting section. 9. Set operator and barrier per Installation Procedure on page 9 drawing PSB M Perform required electrical connections in accordance with diagrams shown in this manual.. Position fluid bypass valves to closed setting, close and secure access door.. If gate fails to function properly, contact manufacturer s representative. TILT-A-WAY HYDRAULI OPERATOR INSTALLATION PROEDURE FOR GATE THAT IS SHIPPED ASSEMBLED DRAWING RGHY-00. Remove all materials used for protection during shipment.. Set operator and barrier per Installation Procedure on page 9 drawing PSB M Perform required electrical connections in accordance with diagrams shown in this manual.. Position fluid bypass valves to closed setting, close and secure access door. 5. If gate fails to function properly, contact manufacturer s representative. 8
11 9 D INSTALLATION PROEDURE. MODEL PSB M50 AN WEIGH UP TO 700 POUNDS. USE SUITABLE LIFTING DEVIE FOR INSTALLATION. LIFT OPERATOR AND BARRIER OVER BOLLARDS LOWER OPERATOR AND BARRIER SLOWLY SO THE BARRIER IS IN BETWEEN BOTH BOLLARDS. PLAE BLOKING UNDER FREE END OF BARRIER TO KEEP BOTH OPERATOR BASE PLATES ON ONRETE. THE FRONT OF THE OPERATOR SHOULD BE ABOUT INHES AWAY FROM BOLLARD. BARRIER SHOULD BE ENTERED BETWEEN BOTH BOLLARDS, ADJUST AS NEEDED. WHEN OPERATOR AND BARRIER ARE PLAE PROPERLY REMOVE YELLOW LIFTING BRAKET FROM OPERATOR. OPEN MANUAL VALVES ON HYDRAULI PUMP UNIT. HOLD ONTROL PANEL END OF OPERATOR DOWN SO IT WILL NOT RAISE OFF ONRETE PAD. FROM FREE END OF BARRIER RAISE THE BARRIER BY HAND TO HEK THAT BOTH PINS LEAR BOLLARD ATHES. IF THERE IS ANY INTERFERENE ORRET AS NEEDED. WHEN PROPERLY ALIGNED LOWER BARRIER BAK ON BLOKING. DRILL HOLES IN ONRETE THROUGH HOLES IN BASE PLATES FOR ANHOR BOLTS. FOLLOW EPOY MANUFATOR INSTRUTIONS FOR ANHOR BLOTS DO NOT OPERATE GATE UNTIL EPOY HAS FULLY URRIED. NOTE: PLAE ALL ONDUITS FOR AUILIARY EQUIPMENT BEFORE POURING ONRETE Tilt-A-Way Patriot Security Barrier MODEL PSB M50 ALUMINUM BARRIER HYDRAULI VERTIAL PIVOT GATE RIGHT HAND INSTALLATION SHOWN LEFT HAND OPPOSITE ATH PIN PIN ATH AREA 6 D PSB M50 OPERATOR FRAME OVERS NOT SHOWN ATH PIN ONRETE FOUNDATION PIN ATH AREA B 5 B BASE PLATE 7 ELETRI ONDUIT AREA A Ø PILINGS TO FROST LINE FOUR ANHOR BOLTS /Ø INH PROJETION DRILL AND EPOY AFTER SETTING OPERATOR DRAWN THenry /5/00 HEKED /5/00 QA MFG APPROVED TITLE PATRIOT SEURITY BARRIER INSTALLATION SIZE SALE IDEAL MFG., IN. DWG NO PSB M50 0 SHEET OF REV A
12 TILT-A-WAY PATROIT SEURETY BARRIER MODEL PSB M50 HYDRAULI OPERATOR BALANE SYSTEM ADJUSTMENT DRAWING PSB M50 0 TILT-A-WAY road gate must be balanced to offer the least amount of resistance against movement at both up and down extreme positions or combination of both. Balance adjustment is accomplished by cable tension, cable sheave position or combination of both. Two cable systems are incorporated and any adjustments preformed at one side must be duplicated on the opposite side. There are two springs (one upper spring and one lower spring) and one cable per system. SAFETY WARNINGS-VERY IMPORTANT. Before performing any maintenance or adjustment, open main power disconnect switch located adjacent to control panel enclosure. Prior to performing any adjustment, hydraulic fluid bypass valves must be placed in open position.. Any adjustment preformed on cable sheave must be preceded by the release of all cable tension at spring connections. When adjusting tension on cable systems both upper and lower springs per system must be adjusted in small equal amounts. ONDITIONS AND SOLUTIONS. ondition: Gate heavy at both up and down positions. Solution: Increases cable tension.. ondition: Gate light at both up and down positions Solution: Decrease cable tension.. ondition: Gate heavy at down position only. Solution: Lower cable sheave and increase cable tension.. ondition: Gate light at down position only. Solution: Raise cable sheave and decrease cable tension. 5. ondition: Gate heavy at up position only. Solution: Raise cable sheave and decrease cable tension. 6. ondition: Gate light at up position only. Solution: Lower cable sheave increase cable tension. 7. ondition: Gate heavy at intermediate positions. Solution: Move cable sheave forward. 8. ondition: Gate light at intermediate positions. Solution: Move cable sheave rearward. 0
13 PATROIT MODEL PSB M50 TILT-A-WAY HYDRAULI OPERATOR BALANE SYSTEM ADJUSTMENT IDEAL MANUFATURING IN.
14 TILT-A-WAY PATRIOT SEURITY BARRIER OPERATOR GENERAL ARRANGEMENT DRAWINR # PSB M50 06 REF NO. DESRIPTION ontrol Pedestal Frame overs see Drawing # PSB M50 9 Page Barrier Unit See Drawing # PSB M50 07 Page 8 Hydraulic Pump & Reservoir See Drawing # PSB M50 Page 5 & Page 9 Electrical ontrol Enclosure See Drawing # PSB M50 00E Page 7 5 Barrier arriage See Drawing # PSB M50 0 Page 5 6 Balance System able & See Drawing # PSB M50 08 Page 9 Sheave Assembly. 7 Balance System able Guide See Drawing # PSB M50 09 Page 0 Assembly. 8 Balance System Tension able See Drawing # PSB M50 08 Page 9 9 Balance system Tension Spring See Drawing # PSB M50 Page 0 Balance System Spring Tension See Drawing # PSB M50 Page Adjusting Limit Balance System Spring Tension Power Off Safety Switch. See Drawing # PSB Release M50 Page Hydraulic Actuating ylinder See Drawing # PSB M50 05 Page 7 ylinder ontrol Actuating See Drawing # PSB M50 05 Page 7 System REOMMENDED GENERAL MAINTENANE DRAWING # PSB M50 06 heck interior of pedestal for any accumulation of trash caused by blowing wind and remove. On regular basis the following maintenance steps should be preformed (Monthly).. heck hydraulic fluid level with site gauge on oil reservoir. Level to be approximately ½ below the top of the pipe. If required, add Dextron # hydraulic fluid same as automatic transmission fluid. heck with cylinder retracted (gate open).. Inspect cables for broken strands. Replace if 7 or more broken stands are visible.. lean and lubricate spring tension screws with general purpose grease to prevent rusting.. Lubricate with general purpose grease such as a bearing grease all points equipped with zerk fitting. A. Barrier carriage pivot bearing. Two locations. B. ylinder anchor pivot.. ylinder rod end pivot bearings.
15 # BARRIER NOT SHOWN D GREASE POINT 5 A GREASE POINT D 5 A GREASE POINT 6 7 B B 8 B GREASE POINT 9 PATRIOT SEUTIRY BARRIER MODEL PSB M50 OPERATOR GENERAL ARRANGEMENT 0 A DRAWN THenry //00 HEKED //00 QA MFG APPROVED TITLE IDEAL MFG., IN. PSB M50 OPERATOR GENERAL ARRANGEMENT A SIZE SALE DWG NO PSB M50 06 SHEET OF REV
16 TILT-A-WAY PATROIT SEURITY BARRIER MODEL PSB M50 BARRIER ARRIAGE DRAWING # PSB M50 0 REF NO. PART NO. DESRIPTION REQ D NO. ID006 /6 / Stainless otter Pin N/A SAE Flat Washer N/A 5/8- / Hex Bolt N/A 5/8- Nylock 5 N/A /- x 5 / Hex Bolt 6 N/A ½- Nylock 7 N/A /- Hex Nut 8 8 N/A / Lock Washer 8 9 N/A /- / Hex Bolt 8 0 N/A /- / Hex Bolt FGO98 FGO98 Rod End Pivot Shaft FGO00 FGO00 Bearing Sleeve Pressure Washer FGO6 FGO6 Plastic Rub Washer FGO65 FGO65 PSB M50 arriage PEO950 PEO950 Flange Bearing PEO95 PEO95 able
17 PATROIT SEURITY BARRIER MODEL PSB M50 ARRIAGE D D PEO95 PEO95 9 PEO FGO6 FGO00 B FGO98 8 B 0 FGO PEO A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG PSB M50 ARRIAGE 6 5 APPROVED SIZE SALE DWG NO PSB M50 0 SHEET OF REV
18 TILT-A-WAY PATROIT SEURITY BARRIER MODEL PSB M50 ATUATING YLINDER WITH OMPONENTS DRAWING # PSB M50 05 PART NO. DESRIPTION REQ D NO. REF NO. N/A / Lock Washer N/A /-0 Hex Nut N/A / Lock Washer N/A /- x / Hex Bolt 5 N/A Jam Nut Proximity Switch 8 6 N/A /8 Lock Washer 7 N/A /8-6 Hex Nut 8 N/A / Lock Washer 9 9 N/A / Flat Washer 8 0 N/A /-0 Hex Nut 9 N/A /-0 x / Hex Bolt N/A /-0 x / Hex Bolt 8 FGO8 FGO8 Foot levis Pivot Shaft FGO0 FGO0 Hydraulic Hose Support FGO87 FGO87 Foot levis Assembly FGO98 FGO98 Rod End Pivot Shaft FGO00 FGO00 Bearing Sleeve Pressure Washer FGO06 FGO06 Hydraulic Hose lamp FGO08 FGO08 Shaft Pressure Washer FGO00 FGO00 Adjustable Mount Plate FGO0 FGO0 ylinder Actuator Track FGO0 FGO0 ontrol Actuator Rod FGO6 FGO6 Plastic Rub Washer PEO00 PEO00 Limit Proximity Switch / N PEO0 PEO0 Slow Down Proximity Switch /NO TWO8 TWO8 Rod End Pivot Bearing TWO9 TWO9 Actuator Track lamp TWO0 TWO0 Extended Hydraulic ylinder 6
19 7 FGO98 ATUATOR YLINDER WITH OMPONENTS D TWO8 FGO6 D FGO00 TWO9 7 6 PEO00 TWO0 PEO0 FGO0 FGO00 FGO0 FGO0 TWO9 PEO0 8 0 ID0 PEO00 FGO9 5 B ID0 FGO FGO06 6 FGO8 B FGO08 FGO87 FGO87 A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG ATUATOR YLINDER WITH OMPONENTS APPROVED SIZE SALE DWG NO PSB M50 A05 SHEET OF REV
20 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M When contacting manufacturer regarding a TILT-A-Way gate, always provide complete serial number. Barrier assemblies are manufactured from aluminum material and come in various lengths and heights. REF NO. PART NO. DESRIPTION REQ NO ID06 5/6-8 Eye Bolts ( per end) 6 N/A 5/6-8 Nylock Nut 6 N/A 5/6 Flat Washer 6 ID06 Wire rimp 6 5 N/A /-0 Hex Nut 6 N/A / Lock Washer 6 7 N/A / Flat Washer N/A /-0 / Hex Bolt 6 9 FGO66 Restraining Pin 0 FGO67 Pin Support ID066 /6" x / Stainless Steel otter Pin - per inside tube THenry //00 //00 IDEAL MFG., IN. PSB M50 GATE BARRIER PSB M
21 PATRIOT SEURITY BARRIER MODEL PSB M50 BALANE SYSTEM ABLE & SHEAVE Parts List REF. NO. PART NUMBER DESRIPTION N/A PSB M50 SHEAVE PLATE ON OPERATOR FRAME N/A 5/8- NYLOK NUT FGO68 FGO68 PSB M50 SHEAVE FGO69 FGO69 BUSHING PEO95 PEO95 BEARING PEO95 PEO95 ABLE PEO957 PEO957 / / SHOULDE BOLT QTY D D NOTE: When ordering cables, make sure you have the serial number in order for manufacturer to ship the right size cables. PEO95 FGO68 FGO69 PEO95 FGO68 B PEO957 B A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG BALANE SYSTEM ABLE & SHEAVE APPROVED 9 SIZE SALE DWG NO PSB M50 08 SHEET OF REV
22 PATRIOT SEURITY BARRIER MODEL PSB M50 BALANE SYSTEM ABLE GUIDE REF. NO. FGO7 FGO8 Parts List PART NUMBER DESRIPTION QTY N/A SUPPORT ARRIAGE ON OPERATOR FRAME ID006 /6 / STAINLESS OTTER PIN FGO7 PLASTI ROLLER FGO8 SHAFT D D FGO8 FGO8 B B FGO7 FGO7 A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG BALANE SYSTEM ABLE GUIDE APPROVED 0 SIZE SALE DWG NO PSB M50 09 SHEET OF REV
23 TILT-A-WAY PATRIOT SEURITY BARRIER AESS GUARDS MODEL PSB M50 REF NO. PART NO. DESRIPTION REQ NO N/A Operator Frame FGO660 Left Inner Guard for Right Hand Gate FGO66 Right Inner Guard for Right Hand Gate FGO660A Left Inner Guard for Left Hand Gate 5 FGO66A Right Inner Guard for Left Hand Gate 6 FGO75 Outer Guard Aluminum Amplimesh 7 NA /8-6 / Hex Head Bolt 8 N/A /8 Lock Washer 8 9 N/A /8-6 Hex Nut 8 0 N/A /8-6 / Hex Head Bolt N/A /8-6 / Hex Head Bolt IDEAL MANUFATURING IN. PSB M50 0
24 TILT-A-WAY PATRIOT SEURITY BARRIER BALANE SYSTEM SPRING TENSIONER UNIT DRAWING PSB M50 ( ASSEMBLIES INLUDED) REF NO. PART NO. DESRIPTION REQ D NO. ID06 otter Pin N/A /- Hex Head Bolt N/A /- Nylock Nut N/A 0- / Machine Screw 8 5 N/A #0 Lock Washer 8 6 N/A 0- Hex Nut 8 7 N/A Operator Frame 8 Front Spring onnector FGO or 000 Pound Spring per spring FGO or 750 Pound Spring per spring FGO7 000 or 500 Pound Spring per spring 9 Rear Spring onnector FGO9 500 or 000 Pound Spring per spring FGO or 750 Pound Spring per spring FGO or 500 Pound Spring per spring 0 Tension Spring TWO7 500 Pound Blue TWO8 000 Pound Yellow TWO9 500 Pound Orange TWO 750 Pound Green TWO0 000 Pound Red TWO 500 Pound White N/A SAE Washer 8 FGO0 FGO0 Tension Screw with End Nut Welded FGO FGO Safety Nut FGO7 FGO7 Pipe Spacer FGO0 FGO0 Safety Release Bar FGO66 FGO66 levis Bracket PEO6 PEO6 Safety Switch PEO95 PEO95 able PEO95 PEO95 levis TWO0 TWO0 levis Pin TWO08 TWO08 Set Screw TWO TWO Safety ompression Spring
25 D TILT-A-WAY PATRIOT SEURITY BARRIER SPRING TENSIONER UNIT PEO95 PEO95 8 TWO0 NOTE: WHEN ORDERING REAR SPRING ONNETOR SPEIFI FOR UPPER OR LOWER SPRING UNIT 0 FGO7 D FGO66 SHORT BRAKET LONG BRAKET PEO FGO7 PEO95 FGO0 PEO95 FGO66 TWO08 FGO0 TWO0 TWO B 6 FGO B 5 FGO0 PEO6 PEO6 A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG SPRING TENSIONER UNIT APPROVED SIZE SALE DWG NO PSB M50 SHEET OF REV
26 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 ETENDED HYDRAULI SYSTEM DRAWING PSB M50 REF NO. PART NO. DESRIPTION REQ D NO. TWO0 Extended Hydraulic ylinder TWO0B Hydraulic Pump & Reservoir Set TWO #8 O Ring Male Boss /8 JI Adapter TWO0 Extended Short /8 Pressure Hose 6 5 TWO65 Extended Long /8 Pressure Hose 07 6 TWO5 90 degree Elbow 0 Manual Override Valves Solenoid ylinder slow down open ylinder slow down closed Sight Gauge 5 Directional Valves 6 onduit 7 onduit to Electrical Box
27 TILT-A-WAY PATRIOT SEURITY BARRIER ETENDED HYDRAULI SYSTEM MODEL PSB M50 IDEAL MANUFATURING IN. PSB M50 5
28 6 D FGO FGO FGO0 5 FGO0 Parts List PART NUMBER QTY DESRIPTION /-0 / HE BIKT /-0 / HE BOLT 5 / LOK WASHER 5 / HE NUT 5 # 7/8 TEK SREW FGO0 REAR END AP FGO0 ABLE ONNETION GUARD FGO0 BARBED WIRE GUARD FGO BARBED WIRE GUARD END BRAKET FGO RIGHT HAND FLEIBLE SHROUD UNIT ETENDED FGO66 FRONT ANGLE BRAKET FGO66 ENTER ANGLE BRAKET FGO665 REAR ANGLE BRAKET TWO6 FRONT SPREADER HAIN WITH ETRA LENGTH FOR ADJUSTMENT D TWO6 FGO ETENDED 5 FGO09 ETENDED 5 FGO66 FGO0 B FGO66 B FGO665 OPERATOR OVERS NOT SHOWN A PATRIOT SEURITY BARRIER MODEL PSB M50 WEATHER GUARD OVERHEAD PROTETION DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A MFG PSB M50 WEATHER GUARDS APPROVED SIZE SALE DWG NO PSB M50 SHEET OF REV
29 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 OLD WEATHER PAKAGE REF. NO. PEO7 PEO9 PEO0 PEO PART NO. DESRIPTION ylinder Heating Strip With Thermostat Pump Heating Strip With Thermostat Hydraulic Pump & Reservoir Insulating over ylinder Insulating over REQ. NO. IDEAL MANUFATURING IN. PSB M50 7
30 TILT-A-WAY PATRIOT SEURITY BARREIR BILL OF MATERIALS POWER UNIT GALLON POWER UNIT LAYOUT PART NO. DESRIPTION REQ D NO. 769 ustom Reservoir Hyco Sight Gauge Vickers Pump Baldor Electric Motor SP Filter Air Vent ¾ NPT AD0PS/ DO Damon Manifold W/Relief avity station 0-/RV5-0-S-0- Vickers Relief artridge 5/ /DGV-S-8- Vickers ontrol Valve VM-FW-B /MD-889 ustom Valve Assembly 0-78 ustom Valve oil 5655/SV-0-00 ustom Valve Solenoid Valve artridge 0-09/FV7-0-S- ustom Valve Slow Down artridge 0NVF /NV-0-K-0 ustom Valve Emergency Open artridge 8
31
32 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 EMERGENY STOP OMPONENTS REF. NO. PART NO. DESRIPTION REQ. NO. PEO69B Socket & Relay PEO57 Emergency Stop Button IDEAL MANUFATURING IN. PSB M50 6 0
33 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 SAFETY WARNING LIGHT REF. NO. PART NO. DESRIPTION PEO6 Light Module - Green - Steady 0 VA PEO6 Light Module - Amber - Steady 0 VA PEO6 Light Module - Red - Steady 0 VA PEO60 Pole Mount Base 5 PEO69A Relay & Socket PEO6 Single Tone Sound Module (not shown) (Optional) 0 VA PEO65 Incandescent Lamp (not shown) (replacement) 0 VA REQ. NO. IDEAL MANUFATURING IN. PSB M50 7
34 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 MANUAL KEY SWITH PART NO PEO6 Manual Key Switch DESRIPTION REQ NO as req'd IDEAL MANUFATURING IN. PSB M50 8
35 D PATRIOT SEURITY BARRIER MODEL PSB M50 LEFT HAND OPERATOR SHOWN FGO FGO FGO FGO Parts List PART NUMBER QTY DESRIPTION FGO0 AESS DOOR FGO0 REAR TOP OVER FGO FRONT TOP OVER FGO ETENDED TOP OVER FGO END TOP OVER FGO REAR SIDE OVER ( WITH SNOW DOOR OPTION) FGOMR FRONT SIDE OVER ( WITH SNOW DOOR OPTION) FGOMR FOR LEFT HAND OPERATOR FGOML FOR RIGHT HAND OPERATOR FGO5 END SIDE OVER FGO6 ETENDED SIDE OVER FGO6 STANDARD SNOW DOOR (OPTIONAL) FGO6L PSB M50 SNOW DOOR (OPTIONAL) FGO6L FOR LEFT HAND OPERATOR FGO6R FOR RIGHT HAND OPERATOR D FGO0 FGO0 FGO FGOMR FGO0 FGO6 FGO FGO5 FGO FGO FGO FGO B B FGO0 FGO0 FGO FGO6L FGO0 FGO6 FGO6 A DRAWN THenry //00 HEKED //00 QA TITLE IDEAL MFG., IN. A FGO5 MFG PSB M50 OVERS APPROVED SIZE SALE DWG NO PSB M50 9 SHEET OF REV
36 IDEAL MANUFATURING IN.
37 AB AB ALLEN BRADLEY TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 ELETROMAGNETI LOK REF NO PART NO. PEO76 PEO77 PEO77 PEO5 PEO7 PEO6 PEO69B PEO60 DESRIPTION 0 VA to VD onverter (Located in or near machine) Electromagnetic Armature (Located stationary at outer end of barrier or at outer end of an opposite barrier) Electromagnetic Lock ( Located at outer end of barrier) Junction Box (Located inside front of pedestal frame) Junction Box over /" Strain Relief Fitting (one at barrier lower pipe) Relay & Socket Reversing ontroller VA Terminal Block 0 VA Terminal Block lose Stop Relay Auxiliary ontactor REQ NO N/A N/A N/A IDEAL MANUFATURING IN. 5 PSB M50
38 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 PEDESTAL AND GATELOK REF NO PART NO. N/A N/A N/A N/A N/A NA N/A N/A DESRIPTION Single Height Pedestal Dual Height Pedestal 7" in Height oncrete Support Pier 5" 5" " Deep " in Diameter Electrical onduit with /" projection above oncrete. onduit Routed from Barrier Pedestal. /" x 8" Expansion Bolt /" Lock Washer /" Hex Nut Remote ontrol Station of hoice (Included are bolts, nuts, keys and plate. REQ NO IDEAL MANUFATURING IN. 6 PSB M50
39 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 ELETRIAL LOOP WIRING IDEAL MANUFATURING IN. PSB M50 7
40 IDEAL MANUFATURING IN. TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 LOOP DETETOR DIAGRAM PSB M50 8
41
42
43
44
45
46
47
48
49
50
51
52
53 GRADE PATRIOT SEURITY BARRIER MODEL PSB M50 GRADE ONDUIT TO ONTROL PANEL ONDUIT TO ONTROL PANEL THenry /5/00 /5/00 IDEAL MFG., IN. PSB M50 PHOTO EYE BRAKET PSB M50 5 9
54 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 REFLETIVE TYPE PHOTO EYE REF NO. PART NO. PEO0 (set) PEO05 DESRIPTION Photo Eye VA Hood ( not shown) REQ NO IDEAL MANUFATURING IN. PSB M50 6 0
55 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 ROAD GATE HORN & LIGHT GATE OPEN INDIATOR REF NO. PART NO. PEO8 PEO69B DESRIPTION Delay Timer Socket & Relay Vehicle Indiacator Light ( supplied by customer) REQ NO IDEAL MANUFATURING IN. PSB M50 7
56 REF NO. PART NO. PEO Reversing Edge Holding Track (Length is required) PEOA Reversing Edge Rubber Strip (Length is Required) (Insert in Track from front) PEO-Length Switch ( Order Length as Required) ( Insert in Tract from front) N/A 8 x /" Tapping Phillips Pan Head Screw as req. 5 PEO0 Junction Box 6 N/A 6/ S O ord 9' PEO6 /" Strain Relief Fitting (not shown) PEO7 Junction Box over (not shown) IDEAL MANUFATURING IN. TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 REVERSING EDGE INSTALLATION DESRIPTION REQ NO PSB M50 8
57 REF. NO. PART NO. PEO6 PEO6 TILT-A-WAY PATRIOT SEURITY BARRIER MODEL PSB M50 RADIO REEIVER - THREE BUTTON DESRIPTION Radio Receiver Model A8R Radio Transmitter PEO6-MVP Radio Receiver Model MVP-8E REQ. NO. as req IDEAL MANUFATURING IN. PSB M50 9
58 NOTES:
59
60
61
62
63
64 PSB M50 TROUBLE SHOOTING GUIDE PROBLEM IRUIT BOARD LIGHTS (ON) SOLUTIONS Gate stopped in any position Gate stopped in open position P O W E R S A F T E Y A U T I M E R T I M E R H O L D S T O P O P E N L I M I T L O S E L I M I T S I N G L E L O S E O P E N G A T E O P E N G A T E L O S E T I M E R A T I V E heck for power heck for broken spring or cable Overload relay tripped? Stop circuit broken (terminals 7 & 8) 5 Over run timer reached, manual valves open or low oil pressure, out of oil. 6 Over run timer reached same as #5 Safety circuit activated (remove wires from terminal until light goes out, trace wire to trouble) Timer circuit activated (remove wire from terminal 5 until light goes out, trace wire to trouble) gate timing, safety and timer must be deactivated to resume operation. lose limit failure Gate stopped in close position Open limit failure Timer item failure (keypad, card reader, open and set timer button, etc.) Open button failure Motor runs but gate does not operate (shown in closed position) heck manual valves (close if needed) If Phase, reverse legs (check rotation) heck for valve operation (5 VA at coils) Gate opens but motor does not stop running Open limit failure or open limit relay failure Gate closes but motor does not stop running lose limit failure or close limit relay failure lose limit needs to be adjusted ontactor pulls in but motor does not run Gate runs considerably slower in one direction heck wiring at contactor heck wiring in motor junction box heck for motor failure (local motor shop) heck to see that both manual valves are closed heck balance of barrier (open manual valves and raise barrier by hand checking to see if gate will stay put in any position-adjust springs accordingly) Gate operates in jerky inconsistent manner heck oil level (use Dexron ATF) Motor runs in jerky inconsistent manner heck voltage while running (over % drop unacceptable) (compare to cover voltage) Oil pressure too high (consult mfg.) Plastic covering coming off of cable (shut off power when inspecting balance system) Normal wear cable can be lubed (replace cable if seven or more steel strands are broken) Gate squeaking while operating (shut off power) able connections dry lube with cable lube heck cable sheave bearings (replace as needed) Barrier no longer slows down before reaching limit heck operation of slow down valves (5 VA) *The stop and both limit circuits are N therefore the light goes out when that circuit is activated. *When calling Ideal Mfg. for technical help, please note the lights during the problem occurring for easier trouble shooting. 50
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