Complex engineering objects construction using Multi-D innovative technology

Transcription

1 Complex engineering objects construction using Multi-D innovative technology Interregional Knowledge Management Workshop on Life Cycle Management of Design Basis Information Issues, Challenges, Approaches 28 October -1 November 2013, Vienna, Austria Alexey Agafonov, JSC NIAEP

2 NIAEP-ASE Integrated Company Established in 2012 Our Values In 2011 NIAEP celebrated 60-th anniversary More than 7000 employees Projects in 14 countries worldwide More than 20 NPP units on different stages of life cycle 2

3 Potential Market of NPP Projects Abroad 3

4 Multi-D Technology. Definition Multi-D technology is an integrated innovative project management system for a construction of complex engineering objects based on a construction process simulation using an intellectual 3D model Multi-D technology includes: The unified schedule of E+P+C The schedule of loading of human resources, machines & mechanisms The budget of expenses and the income integrated with the schedule 3D model Multi-D model Weekly-daily tasks (with 4th level schedules) Control system of interaction of Customer-EPC(m) company - Contractors Change and configuration management system 4

5 Visual modeling studio Self-service kiosks Equipment barcoding Documents barcoding Human resource management (RFID) Equipment arrivals Building monitoring (laser scanning) Chain of help Multi-D technology. Target architecture CADx Portal AVEVA Bentley Systems Dassault Systemes INTERGRAP H Siemens Universal integrator of CAD Data Unified Information Model Repository Global storage of UIM Change management Configuration management Data visualization Options of field engineering Virtual building Multi-D design Modeling and optimization of construction process Labor productivity norm database Actual data feedback from a construction site WDT Change requests WDT weekly-daily tasks for contractors 5

6 Configuration Management Principles (1/4) From IAEA-TECDOC-1335 Configuration management in nuclear power plants Configuration management (CM) The process of identifying and documenting the characteristics of a facility s structures, systems and components (including computer systems and software), and of ensuring that changes to these characteristics are properly developed, assessed, approved, issued, implemented, verified, recorded and incorporated into the facility documentation. CM equilibrium 6

7 Configuration Management Principles (2/4) From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant Configuration Management Configuration management (CM) The process of identifying and documenting the characteristics of a facility s structures, systems and components (including computer systems and software), and of ensuring that changes to these characteristics are properly incorporated into the facility documentation. in addition to the supporting facility configuration information programmes depicted in Figure 1, operational configuration, maintenance, and training information are also important components. 7

8 Configuration Management Principles (3/4) From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant Configuration Management Figure 4 illustrates the concept of a data hub (i.e. central data source). This hub is utilized to store data and establish key data relationships (such as equipment to documents) which are then utilized in CM and design basis process, as well as other related nuclear power plant processes. The data hub illustrates the primary elements of a CM solution, and the fact that key relationships must be established to connect these elements to each other in a useful manner. 8

9 Configuration Management Principles (4/4) From IAEA-TECDOC-1651 Information Technology for Nuclear Power Plant Configuration Management An important objective of a configuration management programme is to ensure that accurate information consistent with the physical and operational characteristics of the power plant is available in a timely manner for making safe, knowledgeable, and cost effective decisions with confidence. A properly designed and developed CM IT solution will have the following major attributes and positive effects of nuclear power plant management and operation: single, unified data repository temporal and cardinal links between plant data to create an nuclear power plant content and change history and design basis repository. The CM IT solution, when complete, should meet the following general functional attributes in order to fully support the CM mission: -CM is identified as the integrating methodology for creating, maintaining, publishing and recording the nuclear power plant design basis -Core CM data repositories for the master equipment list, document control, design change, work management and materials management are in place 9

10 Universal integrator of CAD data Unified Information Model Civil Design Unified Information Model Repository Asset Lifecycle Management Digital Plant Asset Management Equipment Design Fluidic Design Electrical Design Engineering Review and collision detection Visual planning and simulation Work instructions Capital Project Management Decommissioning Construction Operation Procurement Planning Unified IM* * Should be based on open standards like ISO Virtual training Multi Physics Simulation, Optimization Safety Support Maintenance Physics Simulation Analysis 10

11 UIM Based Change and Configuration Management «As developed» micro baselines Working documentation DESIGN AS A PRACTICE DESIGN CONSTRUCTION OPERATION & MAINTAINCE «As designed» baseline «As built» baseline Technical project As-built documentation 11

12 UIM Based Change and Configuration Management! Change request Change analysis by experts in affected areas/disciplines Change is required Updated NPP configuration Impact analysis using trace information to determine affected areas / disciplines Repository of UIM Intersystem change workflow PDM Other IT system CAx PLM 12

13 Unified Industry-Specific Nomenclature Catalogue of NPP Equipment and Materials Equipment and materials classifier Based on DS ENOVIA more than 2000 types of products of all NPP systems Database of suppliers and manufacturers more than 630 companies Design and technical documentation more than files 3D models Price more than unique 3D models for more than cards of the equipment Suppliers quality data for more than 2500 units of equipment 13

14 Catalogue Concept 14

15 Multi-D Design Construction simulation is done before entering the site Multi-D project can be used to generate information for site work execution program and weekly-daily tasks for contractors The history of required optimal labor norms for different construction operations 15

16 Procurement and Supply. Equipment Barcoding Provides tracking during along the whole life cycle of an equipment Reduces the time of decision making thanks to coherence and synchronization of equipment information during design, delivery, storages and installation Improves the efficiency of warehouse management by reducing the processing time 16

17 Human Resources Management Using RFID Tags Simplify making operational decisions in the area of the number of workers at the construction site Control of the number of workers on a construction site Provides electronic timesheet 17

18 Visual Modeling Studio Helps to define the amount of work by a visual analysis of the object Serves pre-installation layout of equipment and materials (for open-top method) & other types of installation preparations Allow to work with collisions between different disciplines identified during the construction Supports operation & maintenance simulation & training 18

19 Portal - Monitoring and Operational Management of Capital Construction Available in the office and on site (self-service kiosks) Modules Analytics Schedules Order and issue tracking Cost management Procurement management Weekly-daily tasks Archive of design and estimate documentation Equipment arrivals Storage facilities Human Resources Management 3D model 3D model + spherical panorama Web-cameras Access to Information Systems 19

20 Multi-D Forum. Life-cycle Management of complex engineering objects 2011 Nizhny Novgorod 2012 Nizhny Novgorod 2013 Moscow 2014 MID OF JUNE MOSCOW DESIGN CONSTRUCTION OPERATION DECOMISSIONING 15 countries More than 135 companies More than 350 participants 18 countries More than 200 companies More than 650 participants 21 countries More than 100 companies More than 500 participants 20

21 Magazine «Club 3D. Innovative engineering design» The focus of the magazine - the exchange of experiences and the development of competitive technologies of design, construction and operation of complex engineering objects. The magazine is bilingual (Russian/English). We you to become authors in the magazine! 21

22 Thank you! Alexey Agafonov, Head of integration platforms laboratory CAD dept. JSC «NIAEP»