Printed-Circuit Board Prototyping System

Transcription

1 Printed-Circuit Board Prototyping System Seven mini FP-21T Time saving of product development. Easy trial PCB making in laboratory in your own way. Produces boards with the precision expected in a laboratory. Ideal for in-house prototyping. FPZ-31AT

2 For in-house printed circuit board prototyping Wide range of product line-up In order to meet the increasing demand for miniaturization and high-density of PCBs in many fields of electronics, MITS is offering wide range of PCB prototyping machines including FP-21T Precision, the world 1st 50 m (2 mil) line/spacing milling machine, and many other machines for various purposes. Made-in-Japan machines, renowned for quality and reliability MITS has been enjoying high reputation as the leading Japanese manufacturer of PCB prototyping machines, offering the enduring, high-rigidity, and extraordinarily precise machines for many years. All the manufacturing process of MITS machines is taking place in Japan, from design to construction. Thorough performance testing (by our own technical staff) ensures MITS prototyping systems to achieve fine-pattern processing. Seamless integration from CAD designing to board making You can produce your boards by importing your CAD data (Gerber or DXF output format) to our software enabling smooth process from CAD designing to board making. Moreover, together with MITS original software suites and options, you will have even more useful and enhanced integrated MITS PCB prototyping systems. You can produce single, double sided, multilayer, and high-density boards rapidly!

3 Board Makers Select the board maker you like the best. Field-proven durability thanks to high-rigidity construction. Standard models for producing prototype boards Eleven T series ElevenT Eleven T Low cost but wide range table size board maker. ElevenTHP With air-floatation and non-contact pressure foot. Seven mini High precision and high rigidity. Compact size with affordable price. Processes substrate boards up to approximately A4 size (297mm X 210mm). Capable of making high frequency circuit boards with an optional air-floatation head. Auto-Tool-Change (ATC) Models 310x220mm Compact, popular, and Auto-tool-change machine Suitable for processing normal substrate boards up to approximately B5 size (257mm X 182mm). Our most affordable system with compact size. FPZ-31AT 270x200mm X, Y, Z triple-axes control. 10 automatic tool change. Wide working area. Equipped with high-grade, high-torque spindle with auto-tool-change. Air-floatation type (HP type) is also available. Comes with standard dust-proof / acoustic cabinet 320x220mm Compact Auto-Tool-Change (ATC) machine with standard acoustic cabinet. Mechanical ATC mechanism for superior cost performance. 325x325mm Highly-durable spindle motor for heavy processing. High-rigidity construction. Suitable for working on various materials in addition to typical substrates. Comparison of models Seven mini (mm) 270x200(10"x8") Auto-tool-change HP type Vacuum table Fiducial camera Tool protrusion equipment Surface detecting function Price low Eleven T Eleven THP Eleven Auto FP-21T FP-21THP FPZ-31AT FP-21T Precision 310x220(12"x9") 310x220(12"x9") 320x220(13"x9") 350x250(14"x10")350x250(14"x10") 325x325 (13"x13") 150x150(6"x6") VT-ABS VT-ABS VT-ABS VT-ABS VTP-CRM high Standard Option

4 To meet your needs for processing a variety of materials / precision cutting FP-21T/21THP Desktop type with 3-axes control system Equipped with high speed & high power spindle motor. Air-floatation and non-contact pressure foot for 21THP. Ideal system for High-Frequency Circuit, Teflon Board, Flexible Films. Capable of processing many kinds of materials besides substrate boards. Some samples of hardware parts, panel engraving, supplementary work on finished board, and other works done with MITS prototyping machine are shown below. With your unique ideas, applications for FP-21T/21THP are limitless. Double-sided board Aluminum Acrylic Characters on a panel Supplementary processing Parts made of duracon 350x250 mm 50 m(2mil) line and space, the state of the art! Low vibration, high rigidity and with specially selected spindle motor. LED light Speaker cover Puzzle pieces Stepping method (three dimensional regulation) and non-contacting pressure foot (HP type) lead to the fine processing technology This model features construction for high-rigidity and low center of gravity as well as a spindle motor with minimum level of runout, to ensure very low vibration making it ideal for the finest level of processing. With our innovative Z-axis control (stepping method), the FP-21T Precision takes the advantages of the fine and fragile tools, and is capable of processing 50 µm(2 mil) lines and spacing for the first time in the world as a desktop PCB prototyping machine. Compared with the laser machine, FP-21T Precision is far superior in sharp cutting edge and cost performance. 50 µm space 50 µm line 150x150mm Silicon wafer Thin-film processing (magnified 1,050 times) Magnified portion of the Silicon wafer

5 Specifications Model Minimum pattern width (mm) Minimum milling width (mm) (mm) Table size (mm) Control axis Control motor Resolution Maximum Travel speed Spindle speed motor Drilling (mm) Maximum drilling cycle Maximum drilling stroke (mm) Tool change Milling method (mm/sec.) (cycles/min.) Absolute Incremental Compressed air (Mpa) Power consumption (VA) Machine dimensions WxDxH (mm) Seven mini 270x200 (10"x8") 297x337 (12"x13") X, Y Stepper Motor Eleven T 310x220 (12"x9") 340x355 (13"x14") X, Y Stepper Motor 6.35 (0.25mil) 6.35 (0.25mil) 45 (1.8") (0.28") 45 (1.8") 5,000-41,000 5,000-41,000 (model 40) 5,000-40,000 (model 40/ U) 5,000-60,000 5,000-60,000 (model 60) (model 60) DC Spindle 5, ,000(model 100) DC Spindle DCSpindle (model 40/U) HFSpindle(model 60/100) 60 Lever action clamp (8-125mil) (8 125mil) (8 125mil) 8 (0.31") x380x340 (17" x 15" x 13") 60(80 ) Lever action clamp 0.5 (required for HP type) 495x400x370 (20" x 16" x 15") FP-21T 350x250 (14"x10") 460x450 (18"x18") X, Y, Z 5 phase Stepper Motor 4 (0.16mil) 80 (3.2") (1.18") Collet chuck manual switching 0.5 (required for HP type) x505x420 (24" x 20" x 17") Machine weight (kg) Approx.21 (47 lbs) Approx.23 (51 lbs) Approx.42 (93 lbs) Features Affordable, Standard Compact type High precision, Multipurpose High precision, High rigidity Odd-form milling Optimum speed for cutting depends on tool, material of board and so on. This is a repeat count of drill's up and down on the maximum stroke. Optimum strokes depends on the diameter of tool. Tools and peripheral equipments Through Hole Plating Bath These plating baths let you make trial boards with through holes when used in combination with PC board makers Environmentally Clean, Builtin Water Circulation System MPT- DT+ RW Plating process needs flushing by water for cleansing board after treatment in the bath. This plating bath has water circulation system enabling to reuse water for cleansing. The system was designed to realize professional plating process compactly so that the system can ensure plating of 0.2mm diameter through hole. Specifications Number of layers 5 Circuit board size mm 220x230 Processing time 13 Board rocking system OPTION Temperature control Dimensions [Rear View] Filter pipes remove organic impurities and absorb ionized metals in the water circulated in the system. In case of 80 strokes, maximum drilling stroke shortens.(to be adjusted at the factory) The smallest traveling figures for ordering each 3 axis movement. They do not represent the accuracy of axis positioning. OPTION Dimensions WxDxH (mm) 920x650x960 Weight 40 kg Power consumption 100V 7A Pressing Machine For production of multiple-layer trial board. Specifications Pressing system Pneumatic requires air supply 0.7Mpa Pressure 100KN 300x200mm Number of layers Max. 6 Temperature Max. 210 Dimensions WxD H (mm) 600x580x760 Power supply 100 V 1.5 KVA Weight Approx. 175 kg

6 FP-21T 0.05 (2mil) 0.05 (2mil) 150x150 (6"x6") 240x380 (9"x15") X, Y, Z 5 phase Stepper Motor 1 (0.04mil) 60 (2.4") 5,000-40,000 Dynamic runout: less than 10 DC Spindle (1.18") Collet chuck manual switching 0.5 (2 125mil) 250 Machine: 415x500x375 (16"x20"x15") Controller: 125x235x305 (5"x9"x12") Machine : Controller : 36 4 (80 lbs) (9 lbs) m Only machine in the world achieving 50 m milling Ideal for microwave and thin-board Eleven Auto 320x220 (13"x9") 370x290 (15"x11") X, Y, Z Stepper Motor 10 (0.4mil) 55 (2.2") 5,000-41,000 DC Spindle (8 125mil) 45 (1.77") x600x450 (22" x 24" x 18") Approx.70 (155 lbs) Low vibration, Popular With dust-proof acoustic cabinet Auto-tool-change FPZ - 31AT 325x x325 (model 40) (13"x13") (12"x13") x585 (18"x23") X, Y, Z Stepper Motor 6.35 (0.25mil) 45 (1.8") 5,000-40,000 5,000-60,000 (model 40/ U) (model 60) 5, ,000 (model 100) DCSpindle (model 40/U) HFSpindle (model 60/100) (8 125mil) 60(80 ) 60(80 ) 40 (1.57") 270 (model 40) (required for model 60/ 100) 575x700x450 (23" x 28" x 18") Approx.60 (133 lbs) High precision, High rigidity Auto-tool-change Specifications Model Minimum pattern width Minimum milling width Table size Control axis Control motor Resolution Spindle speed Drilling (mm) Maximum drilling cycle Maximum drilling stroke Tool change Absolute Incremental (mm) Compressed air (mm) Maximum Travel speed (mm/sec.) (cycles/min) Power consumption Milling method (Mpa) Machine dimensions Machine weight (kg) Features motor (mm) (mm) (VA) WxDxH (mm) The above machines have acquired CE marking. Types of Tools Precision ring-setter (manual) Jetstream [Features] You can attach or detach the ring to the tools. Standardize the depth of the tools for the auto tool change machine. Effective in adjusting to the material vacuum cleaner. of varied thickness. Available for the tools thinner than 0.1mm (4 mil) (1) End mills End mills for high-frequency Diamond end mills (30 times more durable) (2) Drilling bit mm (2-125 mil) (3) Routing bit 1.0, 2.0 mm (39, 79, mil) (4) Aluminum engraving cutter (0.8, 1.0, 2.0 mm) Spindle motor Ring Tool Set this length accurately Super Cleaner "Jetstream" creates pollutionfree quiet factory environment Collects 99.97% of milling particle debris as fine as 0.3microns, while 90% for average household (MITS inhouse experiment data) Jetstream noise level is 57dB, while 70dB for average household vacuum cleaner. Linked with the milling machine and power supply is automatically turned on and off. Maximum suction pressure is 22,500pascals and the pressure level can be freely and automatically adjusted. Compact and lightweight. 255Wx360Dx310H mm, 12.5kg Power consumption 630VA. (1) (2) (3) (4) Available spare parts Filter Bag (1 pack with 5 pieces) HEPA Filter (1 pack with 1 piece) Exchangeable Motor Brush (1pack with 2 pieces)

7 For various types of the boards MITS board makers can mill various types of the boards from normal circuit boards to extremely thin circuit boards. Besides PCBs, MITS board makers achieve the fine processing on the surface of other materials such as aluminum or acrylic. Capable of milling a thin board like the above An example of milling lines on a silicon wafer Options enable you to process even more precisely Fiducial positioning camera Board surface can be displayed 30/60 times magnified Simply by equipping the color microscope with the machine and by connecting to the PC via USB, you can display the surface of the substrate board with 30/60 times magnification. Marking indicator and measurement function make it possible to align with high-precision and to measure the width of track/pattern. Vacuum table Precise model VTP-CRM Precise vacuum table made of the ceramics. Suitable for the material whose thickness is as thin as 50 m (2 mil). Non-contact Milling Head As the board is pressed by air pressure, it leaves no undesirable traces on the board surface. Suitable for milling the soft substrate board such as teflon circuit board. Applicable models: AT and HP series, FP-21T Precision Air hole Tool protrusion equipment You can measure the protrusion length of the tool from the pressure foot by the micro meter. Popular model VT-ABS Vacuum table made of the plastic resin. Suitable for the material thicker than 200 m (8 mil). Specification WxD (mm) The minimum thickness Porous surface material Applicable model VTP-CRM 150x120 (5.9"x 4.7") 50 m (2mil) Ceramics FP- 21T Precision VT-ABS 300x170 (11.8"x 6.7") 200 m (8mil) Plastic resin FP-21T/ Auto tool change model Easily viewable gauge Surface detecting function Applicable model:fp21-t Precision To detect the surface of a substrate, the head gradually goes down. As soon as the tool tip contacts the substrate surface, it automatically moves up. The measurement result will be displayed on the computer screen. Fine tuning Minimum measuring quantity : 0.001mm (0.04 mil) Maximum measuring quantity : 0.140mm (5.5 mil) Dimension W x D x H (mm) : 115 x 58 x 25 (4.1" x 2.3" x 1.0") Applicable models: Z-axis controllable models except Seven mini and Eleven T

8 Software Software Chart EASY CAD By using this easy-to-operate software, you can easily draw the patterns exactly as you want. Available to use immediately. Popular for high-frequency patterns. [Functions & Features] Pattern Creation After setting the line width, land width and hole diameter, the mouse is used to create a pattern on screen. Pattern Drawing Diagrams of points, straight lines, arcs and characters can be produced. You can draw patterns by inputting numerical values. Editing Function Editing functions such as line extension, line cutting, beveling (rounded corner or 45 bevel), object repositioning, copying, deleting, offsetting and hatching are possible. You can correct any errors in your DXF file Correct DXF Detects and corrects the un-closed loops in DXF file. Capable of converting polygons by reducing the numbers of meshes in electromagnetic simulator. Convenient software not only for board making but also for simulator users. [ DXF DATA ] DXF Data is a DXF (Drawing Exchange Format) developed by Autodesk for Data exchanges between CAD of different types. Operational Environments OS : Windows 2000(SP4 and newer edition) / XP Home (SP2) / XP Pro (SP2) /Vista non-64bit-compliant [ Features of Correct DXF ] Completion of slightly interrupted lines Completes the interrupted lines into one straight line. Deletion of overlap lines Deletes the overlap lines into one line. Adjustment of crossing lines Corrects the over-hang lines in such a way that the two lines merge into single line at the corner. Deletion of lines, arcs and circles Deletes the unnecessary lines, arcs and circles automatically by designating the area to be corrected. Correction of overlapping loops Corrects the overlapping loops into a single loop. Reduction of extra-small segments In case the spline curves (such as ovals or Bezier curve) are dawn by combining multiple extra-small segments, the total number of the small segments amounts to several hundreds. Even in that case, Correct DXF can reduce such large amounts of segments down to one tenth. Also the circles or arcs can be converted into the polygon. Inputting and outputting of the data Able to input and output of DXF and Gerber data. CAD Softwares of Other Companies Convertible file format Gerber GerberX (274X) Excellon Drill output data DXF Compliant Softwares CR-5000 (ZUKEN) Protel PADS OrCAD Microwave Office Auto CAD Other (Auto Desk) Specifications and product details are subject to change without notice TEL (388)1051 FAX (388) , Kajino-cho Koganei-Shi,Tokyo, Japan For environment, this catalog is printed on 30% recycled paper using soy ink.