Data mining as a tool of revealing the hidden connection of the plant
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1 Data mining as a tool of revealing the hidden connection of the plant Honeywell AIDA Advanced Interactive Data Analysis
2 Introduction What is AIDA? AIDA: Advanced Interactive Data Analysis Developped in the Honeywell Lab in Prague Generic data visualisation and exploration tool Data source: Excel with AIDA Add In
3 General purposes of AIDA Discover and understand relationship between process variables Troubleshooting: performe root cause analysis Improve the process by identifying weak points Help making decisions Reporting
4 How to exploite hystorical data? Data collection and hystorisation are widely used Thousands of process variables Several years Usually only trends Data exploration with AIDA Visual, interactive tool (up to 3 cluster selections, etc..) Statisticl calculations (standard deviation, mean, etc...) and graphs (distribution plot, histogram, etc...) Dependencies, relationships, interactions between variables (matrix plot, parallel plot, correlation plot, etc...)
5 AIDA example Matrix Plot Relationship between some variables of a LPG unit. Data is splitted into 3 clusters: Red: normal feed r., green: high feed r., blue: low feed r.
6 AIDA example Parallel plot Relationship between some variables of a LPG unit. Data is splitted into 3 clusters: Red: normal feed r., green: high feed r., blue: low feed r.
7 AIDA example 5DSpin 5DSpin graph: 3D graph with x, y, z axes (for 3 variables) + colour gradient (1 variable ) + size (1 variable).
8 AIDA example Correlation plot Process Solutions Relationship between some variables of a LPG unit. Colour gradient and number shows the correlation.
9 AIDA Other graphes Matrix plot Parallel plot Trend plot Line plot Stacked columns plot Box plot Correlation plot Distribution plot Histogram 5DSpin plot Scatter plot Mosaic plot Tree-map plot Auto-correlation plot Cross-correlation plot Partial auto-correlation plot
10 AIDA as an alternative tool for APC Benefit study Review hystorical data projects Identify key MVs and CVs Calculate std. dev. of CVs Inferential modeling Static relationship between process variables (Model ID) (AIDA is not a tool for dynamic modeling) Performance test run & maintenance
11 Practical examples Process Solutions
12 Time changed - past Process Solutions Regression Black box model Simulation First principle model
13 Time changed - present Process Solutions I am free to confess that I never supposed data mining, data visualisation as strong tool. I was mistaken!! ( It s not ad for AIDA, but recommendation for using of data visualisation and data mining tools) Huge datapool Brilliant idea Proper method
14 Technological example Process Solutions
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18 Technological card check - 1 Technological card limits
19 Technological card check - 2
20 Technological card check - 3
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22 Technological card check - 4
23 Alarm setting Process Solutions
24 Correlation - 1 Process Solutions
25 Specific energy consumption - 1
26 Specific energy consumption - 2
27 Specific energy consumption - 3
28 Specific energy consumption - 4
29 Thank for your kind attention!!
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