INDUSTRY PROCESS AND AUTOMATION SOLUTIONS. Solution & Servo Drive. Active Cube

Transcription

1 ND UTOMTION SOLUTIONS Solution & Servo Drive ctive Cube

2 Foreword onfiglioli: Specific Solutions for Power Transmission and Motion Control Product diversification, process automation, and quality have enabled onfiglioli to play a leading role in the industry. onfiglioli s policy focuses on integrated solutions, competence and innovative technology as key factors, indispensable to ensure customer satisfaction, while production is aimed at achieving the highest standards. onfiglioli product portfolio aims at meeting the toughest and most sophisticated requirement for Industrial Process and utomation Solution and for Mobile Equipment Solutions.

3 Foreword Industrial equipment applications Representing Helical, evel and Worm Gearmotors and Gear Units Representing C drives Mobile equipment applications Representing Planetary Gearmotors and Gear Units

4 2 Contents Introduction 4 Overview 5 CU20 series Designation 8 CU40 series Designation 9 Technical features 0 General technical data 2 CU20 Technical data 3 CU40 Technical data 5 Inverter selection and dimensioning 20 Options modules 22 Interface modules 24

5 Contents 3 Communication modules 27 Expansion modules 32 Engineering software 45 Function highlights 47 utomation functions and features 49 Motion functions 5 Servo package 53 Mounting 59 ccessories 67 Worldwide 80

6 ND UTOMTION SOLUTIONS 4 ctive Cube Introduction The onfiglioli ctive Cube series is designed to enable you to maximize the opportunities in machine automation. Extensive motor controls and functionality allow ctive Cube to be used in the design of effective and easy automation solutions for a wide variety of industrial machinery and plants. Outstanding performance in terms of accuracy and response time put ctive Cube in the high technology end of the onfiglioli Vectron drives range. The range includes both phase and 3phase units, 230V and 400V supply, with the 3 phase product available up to 32kW. ctive Cube includes many features making it suitable for universal use, both as an effective System drive, and also as a Servo drive, able to fulfil the requirements of the majority of motion control applications. Integrated and extensive logic functions give to ctive Cube users the possibility to easily and effectively rearrange drive routines. rand new functionality can be utilized to tailor the drive to their specific control needs, thus achieve optimal solutions. Process and machine safety needs are catered for in ctive Cube, thanks to the safe oriented functions included in the standard drive. Communication with programmable logic controllers, PC s and industrial display systems is ensured by the wide set of Fieldbus protocols available, while the onfiglioli proprietary System bus network allows extremely fast and reliable dialogue for synchronization and/or data exchange with other onfiglioli drives in the system. When considering servo" applications, ctive Cube benefits from the full compatibility with the extensive program of onfiglioli synchronous servomotors and accessories (TD and CR series), which together provide the possibility of a total onfiglioli servo system. VPlus engineering and configuration software includes advanced and effective tools for diagnostics and troubleshooting: real oscilloscope analyzer, variable monitoring window; and dashboard for most important process measures are just a few examples. Technical support is a key element in the ctive Cube program, therefore your local onfiglioli Drive Service Centre is at your disposal to help and support your engineering department during machine and system requirements analysis, control system architecture definition, product selection and dimensioning, commissioning and start up.

7 ND UTOMTION SOLUTIONS Overview ctive Cube 5 onfiglioli drive range ctive Cube ctive VC Functions Synplus Synthesis Performance

8 ND UTOMTION SOLUTIONS 6 ctive Cube Overview onfiglioli drive power/control range ctive Cube VC400 ctive Control Synplus Synthesis 2.2 kw 0 kw 22 kw Power range 65 kw 32 kw 250 kw 355 kw

9 ND UTOMTION SOLUTIONS Overview ctive Cube 7 onfiglioli system range N, M Induction motors TD, CR Synchronous servomotors C C VF, W LC, MP, TR Low acklash gearboxes F VF, W F HDP, HDO General purpose High accuracy High dynamics High dynamics Note This catalogue concerns ctive Cube series and ctive Cube accessories. For information about the other products showed in above overview, please refer to relevant catalogues.

10 ND UTOMTION SOLUTIONS 8 ctive Cube CU20 series Designation STNDRD UNIT OPTIONS CU20 3 F MPSV EMSYS CMCN KP500 USER INTERFCE (blank) = no user interface KP500 = programming control unit KP232 = RS232 serial interface COMMUNICTION MODULES (blank) = no communication module CMCN = CNopen communication module CMPDP = Profibus DP communication module CM232 = RS232 serial communication module CM485 = RS485 serial communication module EXPNSION MODULES (blank) = no expansion modules EMSYS = SYSTEMUS expansion module EMIO... (0, 02, 03, 04) = I/O expansion modules EMENC... (0, 02, 03, 04, 05) = ENCODER expansion modules EMRES... (0, 02, 03) = RESOLVER expansion modules INSTLLTION COMPONENTS (blank) = standard panel mounting kit MPSV = thrutype mechanical installation kit without fan MDIN = DIN rail mechanical installation kit MNVI = antivibration mechanical installation kit CONSTRUCTION STYLE = style with standard cooling EMI FILTER F = internal filter (blank) = no internal filter SIZE 0 = 0,25 kw 03 = 0,37 kw 05 = 0,55 kw 07 = 0,75 kw 09 =, kw =,5 kw 3 = 2,2 kw 5 = 3,0 kw (only 3 ph) 8 = 4,0 kw (only 3 ph) 9 = 5,5 kw (only 3 ph) 2 = 7,5 kw (only 3 ph) 22 = 9,2 kw (only 3 ph) Size Size 2 Size 3 Size 4 INVERTER SERIES CU20 = inverter CTIVE CUE ph/3ph x VC +/ 0%

11 CU40 series Designation INDUSTRY PROCESS ND UTOMTION SOLUTIONS ctive Cube 9 STNDRD UNIT OPTIONS CU40 5 F MPSV EMSYS CMCN KP500 USER INTERFCE (blank) = no user interface KP500 = programming control unit KP232 = RS232 serial interface COMMUNICTION MODULES (blank) = no communication module CMCN = CNopen communication module CMPDP = Profibus DP communication module CM232 = RS232 serial communication module CM485 = RS485 serial communication module EXPNSION MODULES (blank) = no expansion modules EMSYS = SYSTEMUS expansion module EMIO... (0, 02, 03, 04) = I/O expansion modules EMENC... (0, 02, 03, 04, 05) = ENCODER expansion modules EMRES... (0, 02, 03) = RESOLVER expansion modules INSTLLTION COMPONENTS (blank) = standard panel mounting kit MPSV = thrutype mechanical installation kit without fan MDIN = DIN rail mechanical installation kit MNVI = antivibration mechanical installation kit CONSTRUCTION STYLE = style with standard cooling EMI FILTER F = internal filter (blank) = no internal filter SIZE 0 = 0.25 kw 03 = 0.37 kw 05 = 0.55 kw 07 = 0.75 kw 09 =. kw =.5 kw 2 =.85 kw 3 = 2.2 kw 5 = 3.0 kw 8 = 4.0 kw 9 = 5.5 kw 2 = 7.5 kw 22 = 9.2 kw Size Size 2 Size 3 23 = kw 25 = 5 kw 27 = 8.5 kw 29 = 22 kw 3 = 30 kw 33 = 37 kw 35 = 45 kw 37 = 55 kw 39 = 65 kw 43 = 75 kw 45 = 90 kw 47 = 0 kw 49 = 32 kw Size 4 Size 5 Size 6 Size 7 INVERTER SERIES CU40 = inverter CTIVE CUE 3ph x VC +/ 0%

12 ND UTOMTION SOLUTIONS 0 ctive Cube Technical features Hardware Performance High speed control loop and fast response time oth system drive and servo drive Optimized combination with onfiglioli TD and CR servomotor series utomation Small dimensions and power density in all sizes ook shape in smaller sizes for easy integration in automation cabinets Integrated safe Torque Off function, according to EN954 cat.3 External 24V supply input for control board supply from backup systems Motor thermal evaluation Position and speed feedback input (encoder/resolver) Several mechanical mounting modes available: Din rail mounting, pass through mounting, side mounting Proprietary fieldbus (System bus) for fast communication among onfiglioli ctive Cube drives Electrical Plug in control terminals for easy and fast connection Plug in power terminals up to 4kW DC link bus for energy sharing in multidrive system architectures Integral EMI filters (EN 68003) up to 9,2kW Integrated brake transistor on all sizes Options and accessories Comprehensive set of optional expansion modules, to greatly increase the I/Os and feedback acquisition of the basic equipment Comprehensive set of optional communication modules, to connect ctive Cube to control devices using industry fieldbus communication protocols Multifunction keypad with monitoring and programming functions DrivePC connection kit for advanced configuration with engineering software VPlus Teleservice kit for remote diagnosis and maintenance Comprehensive power and control cable packs for fast and easy connection of ctive Cube to onfiglioli TD and CR servomotors

13 ND UTOMTION SOLUTIONS ctive Cube Technical features Software Flexibility Control both of asynchronous and synchronous actuators Full set of operation modes, freely selectable: Servo synchronous control with resolver feedback Field oriented (vector) control with speed/sensor Sensorless field oriented (vector) control Flexible assignment of digital inputs and outputs to control software module variables Motor chopper function to increase braking power without brake resistors 4 independent data sets Flying restart utomation Easy and powerful engineering software for parameter setting, diagnostic and aided commissioning Integrated powerful logic functions Speed and position synchronization between drives through Systembus Master/slave operation Electronic gear PI control with advanced derivative control Intelligent current limits Motor potentiometer control via digital input, control unit and communication interface Servo Very accurate and reliable speed and position control Integrated motion software including homing functions, units converter, programmable motion blocks, to design and test even complex motion profiles Rotary table function Sramps selection with separate adjustable acceleration/deceleration and jerk limitation Preset values for onfiglioli TD/CR servomotors Safety Mains voltage monitoring and bridging function to overcome short time power failures Overload protection and best switching frequency automatic adjustment Safe Torque Off function Diagnosis Phase monitoring Mean and peak values storage dvanced application functions dvanced brake release control (lifting applications) Spindle control up to 000Hz with tool change positioning Traverse function for winders Index function for enhanced sensorless synchronization Load detection function Engineering software Easy programming interface Real time oscilloscope and variable values monitor for enhanced troubleshooting analysis during the commissioning phase Effective and easy management of motion block parameters simple and guided procedure for set up with onfiglioli servomotors Logic function programming section with 6 functions

14 ND UTOMTION SOLUTIONS 2 ctive Cube General technical data Environment Operating temperature Environment class ltitude of installation Storage conditions Protection degree 0 C 40 C (40 C55 C with derating) Operation 3K3 (EN607233) Relative humidity 5%..85%, no moisture condensation Up to 000m (up to 4000 with derating) ccording to EN5078 IP20 Electrical Rated mains voltage Rated mains frequency Overload current Peak current Electric protection raking transistor CU20 in the range V CU40 in the range V Hz 50% of rated current (200% for 0.25 and 0.37 kw) 200% of rated current for most ratings Short circuit / Earth fault proof uiltin on standard devices Standards CE conformity Interference immunity UL approval Low voltage directive 73/23/EEC and EN5078 / DIN VDE 060 and EN6800 ccording to EN for use in industrial environments UL marked, according to UL508c

15 ND UTOMTION SOLUTIONS ctive Cube CU20 Technical data 3 From 0.25 to 3.0 kw Size Size 2 CU F F Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz x (from 0 to mains voltage) From 2 to 6 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated current 3 ph/pe I Rated current ph/n/pe; 2 ph/pe I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxWxD mm IP 20 (EN60529) 90 x 60 x x 60 x 75 Weight (approx.) m kg.2.6 rake unit internal brake transistor Environment Cooling temperature Tn C Relative air humidity % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke EMI filter Digital control unit external (depending on mains supply) internal Class (EN 68003); external Class yes

16 ND UTOMTION SOLUTIONS ctive Cube 4 CU20 Technical data From 4.0 to 9.2 kw Size 3 Size 4 CU or F Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz 3 x (from 0 to mains voltage) From 2 to 6 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated current 3 ph/pe I Mains fuses 3 ph/pe I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxWxD mm IP 20 (EN60529) (0) 250 x 00 x x 25 x 200 Weight (approx.) m kg rake unit internal brake transistor Environment Cooling temperature Tn C Relative air humidity % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke EMI filter Digital control unit external (depending on mains supply) internal Class (EN 68003); external Class (see table on page 48) yes Note: (0) = for protection classes higher than IP20 consult your local onfiglioli Drives Service Center

17 ND UTOMTION SOLUTIONS ctive Cube CU40 Technical data 5 From 0.25 to 3.0 kw Size Size 2 CU F F Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz x (from 0 to mains voltage) From 2 to 6 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated current 3 ph/pe I Mains fuses 3 ph/pe I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxWxD mm IP 20 (EN60529) (0) 90 x 60 x x 60 x 75 Weight (approx.) m kg.2.6 rake unit internal brake transistor Environment Cooling temperature Tn C Relative air humidity % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke EMI filter Digital control unit external (depending on mains supply) internal Class (EN 68003); external Class (see table on page 48) yes Note: (0) = for protection classes higher than IP20 consult your local onfiglioli Drives Service Center

18 ND UTOMTION SOLUTIONS 6 ctive Cube CU40 Technical data From 4.0 to 5 kw Size 2 Size 3 Size 4 CU F or F Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz 3 x (from 0 to mains voltage) From 2 to 6 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated mains current 3 ph/pe Mains fuses 3ph/PE I I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxWxD mm IP 20 (EN60529) (0) 250 x 60 x x 00 x x 25 x 200 Weight (approx.) m kg rake unit internal brake transistor Environment Cooling temperature Tn C Relative air humidity % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke EMI filter Digital control unit external (depending on mains supply) internal Class (EN 68003); external Class yes external Class Note: (0) = for protection classes higher than IP20 consult your local onfiglioli Drives Service Center

19 ND UTOMTION SOLUTIONS ctive Cube CU40 Technical data 7 From 8.5 to 30 kw Size 5 CU Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz 3 x (from 0 to mains voltage) From 2 to 6 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency Rated mains current 3 ph/pe Mains fuses 3ph/PE f I I Hz Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxWxD mm IP 20 (EN60529) (0) 250 x 200 x 260 Weight (approx.) m kg 8.0 rake unit internal brake transistor Environment Cooling temperature Relative air humidity Tn C % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke EMI filter Digital control unit external (depending on mains supply) external Class yes Note: (0) = for protection classes higher than IP20 consult your local onfiglioli Drives Service Center

20 ND UTOMTION SOLUTIONS 8 ctive Cube CU40 Technical data From 37 to 65 kw Size 6 CU Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power Switching frequency U n I pk P n f c V kw khz 3 x (from 0 to mains voltage) From 2 to 8 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated mains current 3 ph/pe Mains fuses 3ph/PE I I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxLxP mm IP 20 (EN60529) (0) 400 x 275 x 260 Weight (approx.) m kg 20 rake unit internal brake transistor Environment Cooling temperature Tn C Relative air humidity % From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing Options & accessories Input line choke rake unit Digital control unit external (depending on mains supply) internal brake transistor yes Note: (0) = for protection classes higher than IP20 consult your local onfiglioli Drives Service Center

21 ND UTOMTION SOLUTIONS CU40 Technical data ctive Cube 9 From 75 to 32 kw Size 7 CU Rated motor current output I n Output, motor side Rated motor voltage output Overload current Recommended rated motor power U n I pk P n V kw 3 x (from 0 to mains voltage) Switching frequency f c khz From 2 to 8 Rated motor frequency f n Hz From 0 to 000 Rated mains voltage U V Input, mains side Rated mains frequency f Hz Rated mains current 3 ph/pe Mains fuses 3ph/PE I I Short circuit / ground fault protection Yes, unlimited Mounting position Vertical General Protection class Dimensions Std. HxLxP mm IP 20 (EN60529) (0) 50 x 42 x 35 Weight (approx.) m kg Options & accessoriesenvironment Cooling temperature Tn C Relative air humidity % Input line choke EMI filter rake unit Digital control unit From 0 to 40 (3K3 DIN IEC 7233) From 5 to 85, noncondensing external (depending on mains supply) external Class internal brake transistor yes

22 ND UTOMTION SOLUTIONS ctive Cube 20 Inverter selection and dimensioning Choosing the most suitable inverter rating according to application needs is essential to get the best out of ctive Cube series. Too small a rating selection may cause unsatisfactory performance and disappointing low productivity of the machine. Selection of too high a rating may increase cost and generate problems in setting motor control. This section gives some basic hints to determine the optimum rating and model of drive to properly match your application requirements. Since ctive Cube is able to operate both as a high technology System drive matched with asynchronous induction motors, and as a Servo drive, together with synchronous servomotors, two different criteria are proposed: synchronous induction motors (continuous load) ctive cube is driving traditional squirrel cage induction motors (e.g. onfiglioli M and N series). pplications are usually featured by continuous torque supply for long time with occasional smooth overload needs. n example of typical torque profile is shown below. Torque In case of continuous torque, dimensioning and selection of ctive Cube can be done through these steps: a. Check mains supply phases ( or 3 phase) and mains supply voltage ( 230V or 400V) If mains voltage is ph230v or 3ph230V CU20 series If mains voltage is 3ph400V CU40 series b. Check if application conditions (ambient temperature, altitude, mains values, ) are within rated conditions in case of unusual operating conditions, please refer to DSC for proper product dimensioning. c. Check rated motor current for continuous load I N motor (see motor plate rated current), overload motor current required I MX motor and overload time. Select drive rating (see data sheets in Technical data section of this catalogue) applying, together, following conditions: I N drive I N motor (rated drive current higher than rated motor current) I pk I MX motor (overload drive current higher than overload motor current) Overload time 60secs (overload time shorter than 60secs every 0mins) d. EMC protection class required a. nothing required up to 9,2kW b. 2 external EMC filter required (see EMC filters in ccessories section of this catalogue) c. external EMC filter required (see EMC filters in ccessories section of this catalogue) e. Input, output, feedback acquisition, communication among drives needed? Select expansion modules (see option modules in expansion modules section of this catalogue) f. Communication with other electronic devices (PLC, HMI, DCS, ) needed? Select communication modules (see option modules in communication modules section of this catalogue) g. Harmonic problems expected? Select line choke (see line choke in ccessories section of this catalogue) h. Is motor equipped with encoder or resolver feedback device? Do we need encoder emulation? Select feedback module (see option modules in expansion modules section of this catalogue) i. Is braking resistor required? Select braking resistor (see braking resistor in ccessories section of this catalogue) Time

23 ND UTOMTION SOLUTIONS ctive Cube Inverter selection and dimensioning 2 Synchronous permanent magnets servomotors (intermittent load) ctive cube is driving high performance synchronous PM servomotors (e.g. onfiglioli TD and CR series). pplications are usually featured by intermittent very high torque demand for short time. n example of typical torque profile is shown below. Torque Time In case of intermittent torque with high peaks, the dimensioning and selection of ctive CUbe, can be done through these steps: a.check mains supply phases ( or 3 phase) and mains supply voltage ( 230V or 400V) If mains voltage is ph230v or 3ph230V CU20 series If mains voltage is 3ph400V CU40 series b. Check if application conditions (ambient temperature, altitude, mains values, ) are within rated conditions in case of unusual operating conditions, please refer to DSC for proper product dimensioning. c. Calculate RMS torque M RMS and relevant RMS motor current I RMS required, depending on load profile graphic of the application d. Calculate motor peak torque M MX out of load profile graphic of the application and resulting peak current required I MX e. Select the drive matching together following conditions: I n drive I RMS motor (rated drive current higher than equivalent motor current) I pk drive I MX motor (peak drive current higher than PK motor current) f. Is onfiglioli TD or CR servomotor used? Yes: Select EMRES03 dedicated feedback module (see option modules in expansion modules section of this catalogue) No: Select feedback module (see option modules in expansion modules section of this catalogue) g. EMC protection class required a. nothing required up to 9,2kW b. 2 external EMC filter required (see EMC filters in ccessories section of this catalogue) c. external EMC filter required (see EMC filters in ccessories section of this catalogue) h. Input, output, feedback acquisition, communication among drives needed? Select expansion modules (see options modules in expansion modules section of this catalogue) i. Communication with other electronic devices (PLC, HMI, DCS, ) needed? Select communication modules (see options modules in communication modules section of this catalogue) j. Harmonic problems expected? Select line choke (see line choke in ccessories section of this catalogue) k. Is braking resistor required? Select braking resistor (see braking resistor in ccessories section of this catalogue)

24 ND UTOMTION SOLUTIONS ctive Cube 22 Options modules ctive Cube is designed to give the highest flexibility in drive hardware to suit every control requirement. Machine designers can select from an extensive range of possible expansion hardware modules that can be fitted directly into the 3 available slots on the standard ctive Cube unit. Mounting and connection is fast and easy thanks to onboard fastening devices. Using option modules, ctive Cube features and integration ability can be greatly expanded: the number of possible hardware configurations that can be achieved through combinations of different modules is surprisingly high. uild the best hardware configuration of ctive Cube for your application! Hardware modularity Interface module Connection of optional control unit KP500, serial interface adapter KP232, or the control unit remotization cable for accessory KPCMK CM communication module Connection panel for various communication protocols: CM232, RS232 interface CM485, RS485 interface CMPDPV, ProfibusDP interface CMCN, CNopen interface Other protocols on request EM expansion module Connection panel for adaptation of control inputs and outputs to the various applications on the basis of specific customer requirements: EMIO, analog and digital inputs and outputs, available in 4 variants EMENC, speed sensor interface, frequency output and system bus, available in 5 variants EMRES, resolver interface, frequency output and system bus, available in 3 variants EMSYS, system bus for Systembus communication (On request, system bus combined with CMCN communication module) Other customised modules available on request

25 ND UTOMTION SOLUTIONS ctive Cube Options modules 23 Option modules can be ordered either separately or together with CU base unit, as an extended power package. The majority of ctive Cube option modules can also be used in the ctive series, thus allowing drives from both series to be easily used in the same automation system. Select from below the hardware module to customize ctive Cube and build a unique drive which best fits to the needs of your application. I O DI DO Relay RF Speed encoder Type (s) Zero pulse System bus asic equipment of ctive Cube 2) 6 3) HTL yes yes EMIO0 3 2 HTL yes yes EMIO02 3 HTL yes yes EMIO HTL no yes EMIO04 2 ) yes EMENC0 yes 5) TTL & HTL no yes EMENC02 ) TTL & HTL no yes EMENC03 TTL & HTL no yes EMENC04 TTL & HTL yes no EMENC05 TTL & HTL yes yes EMRES0 yes 5) Resolver yes EMRES02 yes 6) Resolver no EMRES Resolver 4) yes EMSYS yes ) Can be used as digital input alternatively 2) MFI can be used as digital input alternatively 3) One is used for control enable. DI can be used for encoder if required. 4) EMRES03: Resolver and PTC are run through a DSub 9 connector. 5) Repetition frequency without Zero Pulse 6) Repetition frequency with Zero Pulse RF: Repetition frequency, speed sensor simulation. ll inputs/outputs are realized with disconnectable terminals Communication CMCN CMPDPV Connectors realized with CM485 DSub 9 plugs CM232 Communication CMCNT CMPDPVT Without connectors CM485T

26 ND UTOMTION SOLUTIONS ctive Cube 24 Interface modules Control unit / KP500 The KP500 control unit is equipped with a Parameters Copy function that allows the user to upload parametric values from the inverter to a nonvolatile memory installed in the KP500 device, allowing the same values to be subsequently downloaded to another inverter. The control unit makes it possible to set up the inverter for specific applications and allows the display of the service values of physical and electrical parameters. The inverter can also be controlled from the control unit for start/stop and frequency reference increase/decrease commands. Since the control unit is not essential for inverter operation it can be connected when the user considers it useful or necessary.

27 ND UTOMTION SOLUTIONS ctive Cube Interface modules 25 Control unit remote installation kit / KPCMK The KPCMK kit is used to remotely control the inverter from the KP500 unit. Handheld remote control unit Remote installation on exterior of enclosure Remote control cable (3 metres) Support for KP500 control unit KP500 control unit Fixing to enclosure 4 screws K 35 x 0 mm Rear cover of kit Electrical enclosure wall Cutout 92 x 92 mm

28 ND UTOMTION SOLUTIONS ctive Cube 26 Interface modules Interface / KP232 Serial interface KP232 can be used as an alternative to control unit KP500. This connection enables parameterisation, monitoring, setting management, inverter control and even commissioning from a PC or laptop computer. The serial pointtopoint connection between inverter and PC complies with specifications for transmission between data terminals (DTE) and data communication equipment (DCE), requiring, in this mode, a serial pintopin cable with D9 male connector on the inverter side. The KP232 interface is compatible with lines no longer than 5 metres. The serial transmission protocol ensures high data security and does not require handshake signals between computer and inverter. The VPlus software application can be supplied as an accessory. This program, which runs in Windows, is dedicated to the complete management of the CTIVE CUE inverter from a PC, including the functions of commissioning and parameterisation, which calls for the presence of hardware interface KP232, CM232 or CM485. The VPlus package also includes a digital Oscilloscope Function. The oscilloscope has four traces configurable for inverter monitoring also with graphic capabilities. Technical data aud rate (kaud) Up to 5.2 kb PlugIn KP232 Inverter RS232 line PC/Notebook

29 ND UTOMTION SOLUTIONS Communication modules ctive Cube 27 RS232 / CM232 serial communication The optional CM232 communication card enables RS232 serial connection of the CTIVE inverter to an external control device or PC to NSI standard EI/TI232E and CCITT V.28. The standard defines the electrical and mechanical characteristics of serial connections between data terminating equipment (DTE) and data communication equipment (DCE). The serial interface, in the form of a D9 plug, features DCE type pinouts. The serial transmission protocol ensures high data security and allows connection, also without handshake signals, thereby reducing the required number of connection lines to just three. Maximum allowed distance between the various bus nodes (inverters) and the master (PC, PLC) depends on the cable used and the selected transmission rate. This option can be used as well for inverter programming and monitoring with VPlus software. Technical data Cable lenght up to 30m up to 0m Max aud rate 9,2 kaud 5,2 kaud Cable length limits the transmission bandwith. bove table shows the match between admissible cable lengths and corresponding max kaud rates. Values are indicative and may significantly change in relation to the transmission cable characteristics. The values given in the table are guideline and are subject to variations in relation to the cable characteristics. Location of CM232 module on the frequency inverter RS232 line PC/Notebook

30 ND UTOMTION SOLUTIONS ctive Cube 28 Communication modules RS485 / CM485 serial communication The CM485 communication module is designed for high speed data transmission over long distances in industrial applications. RS485 bus supports data exchange among 30 nodes in a bidirectional 2wires system. The interface is based on a D9 connector, following the standards for physical transmission of data ITU V. and NSI EI/TI422 CM485 communication card includes the endofline terminating resistor that can be activated or disconnected by means of an onboard dip switch. The RS485 network address of the inverter is set by software parameters either via KP500 control unit or by means of PC in serial communication with KP232. The RS485 complies with ISO standard 745 for codebound data transmission. The standard data exchange rate and monitoring functions can be set using VPlus software. Technical data Cable lenght up to 2000m up to 2000m Max aud rate 4,8 kaud 9,2 kaud Cable length limits the transmission bandwith. bove table shows the match between admissible cable lengths and corresponding max kaud rates. Values are indicative and may significantly change in relation to the transmission cable characteristics. The values given in the table are guideline and are subject to variations in relation to the cable characteristics. Location of CM485 module on the frequency inverter

31 ND UTOMTION SOLUTIONS Communication modules ctive Cube 29 RS485 / CM485 serial and Modbus communication Modbus communication The communication module CM485 allows the Modbus Communication profile to be used. The communication profile can be changed to Modbus easily with a parameter. Therefore a very inexpensive solution is available to integrate the CU inverters in a Modbus Communication environment with the standard CU devices and a standard module. There are two profiles available. The Modbus RTU profile is well established and known to the experienced Modbus user, which offers quick communication between different devices. dditonally, Modbus SCII is supported as well, which allows easy set up and diagnosis of the communication between different devices. The address range allows values between to 247. Technical data Cable lenght up to 2000m up to 2000m Max aud rate 4,8 kaud 9,2 kaud Cable length limits the transmission bandwith. bove table shows the match between admissible cable lengths and corresponding max kaud rates. Values are indicative and may significantly change in relation to the transmission cable characteristics. The values given in the table are guideline and are subject to variations in relation to the cable characteristics. Location of CM485 module on the frequency inverter PC/Notebook

32 ND UTOMTION SOLUTIONS ctive Cube 30 Communication modules DP / CMPDPV Profibus Communication Internal dipswitch to enable the 220 Ω terminating burden resistor incorporated in the module Profibus DP interface fulfills European fieldbus standard DIN The Profibus version, which is optimized in order to provide excellent performance in terms of speed and low connection costs, has been adapted for communication between automation systems and decentralized peripheral devices. Following variable speed drive profiles defined by Profidrive for electrical drive technology are supported by CMPDP: PPO, PPO2, PPO3, PPO4. CMPDP interface supports different transmission rates in compliance with EN 5070 standard. Transmission rate automatically adjusts to the settings of the fieldbus master. CMPDP module is equipped with a DIP switch for activating endofline terminating resistor, included into CMPDP. Technical data Cable lenght up to 200m up to 000m up to 400m up to 200m Max aud rate 93,75 kaud 87,5 kaud 500 kaud 500 kaud Location of module CMPDP on the frequency inverter up to 00m 2000 kaud Cable length limits the transmission bandwith. bove table shows the match between admissible cable lengths and corresponding max kaud rates. Values are indicative and may significantly change in relation to the transmission cable characteristics. The values given in the table are guideline and are subject to variations in relation to the cable characteristics.

33 ND UTOMTION SOLUTIONS Communication modules ctive Cube 3 CNopen/ CMCN communication The CMCN communication option with controller area network interface, complies with ISO/DIS 898 transmission standard. The pinout of connector D9 is based on the "CN in utomation e.v." specification, which allows the connection of up to 27 nodes in the network. The network node addresses are assigned via software. The endburden resistor is activated by means of a DIP switch on the module. The end of line terminating current transmission protocol complies with CNopen specifications DS 30 V4.02. The maximum allowed distance between the bus nodes depends on the cable used and the selected transmission rate. See table. Internal dipswitch to enable the terminating resistor incorporated in the module Technical data Cable lenght up to 5000m up to 2500m up to 000m up to 800m up to 500m up to 250m up to 00m up to 25m Max aud rate 0 kaud 20 kaud 50 kaud 00 kaud 25 kaud 250 kaud 500 kaud 000 kaud Location of CMCN module on the frequency inverter Cable length limits the transmission bandwith. bove table shows the match between admissible cable lengths and corresponding max kaud rates. Values are indicative and may significantly change in relation to the transmission cable characteristics. The values given in the table are guideline and are subject to variations in relation to the cable characteristics.

34 ND UTOMTION SOLUTIONS ctive Cube 32 Expansion modules System bus / EMSYS module The System us of CU inverters is a proprietary communication bus, based on CNopen protocol that allows fast exchange of data between the inverters and access, by a system bus master, to the parameters of all devices connected on the network. The system bus nodes (max. 64) are connected by a twowire line. The us termination (at either first or last node) can be activated via DIP switches of the EMSYS module. The system bus is equipped with three PDO (Process Data Object) channels that allow rapid exchanges of process data for each inverter. There are also two SDO (Service Data Object) channels for parameterisation purposes. Thanks to the three PDO channels with one transmission and one reception channel, all inverter data can be transmitted. mong other advantages, this makes it possible to create master/slave and daisy chain configurations easily, while ensuring very high precision and speed. Location of EMSYS module on the frequency inverter PLC Each transmission and reception channel includes 8 bytes that can be freely occupied by objects, thereby offering the maximum flexibility for a very broad range of applications. The selection of transmission objects and reception objects is made easy by the VPlus program, and no additional configuration tools are needed. PRMETERS SDO 2 Field bus interface SDO System bus Master CTIVE Inverter SYSTEMUS interface CONTROL PDO PRMETERS SDO 2 SDO System bus Slave(s) CTIVE Inverter SYSTEMUS interface CONTROL PDO Control system / PC

35 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 33 Inputoutput module / EMIO0 The EMIO0 expansion module extends the number of the standard inputs and outputs provided on the CT inverter for connection of various applications. nalog inputs and outputs can be available also with bipolar signals and must therefore be configured with inverter parameters. The supplementary digital inputs provided on the expansion module are electrically equivalent to the standard inputs. The relay changer contact represents an alternative for the activation of high power to the relay output available as a standard feature. SYSTEMUS is available on two control terminals and supports easy control of decentralised drive systems. The module is equipped with a removable terminal board divided into two parts (X40 and X40) that are physically separated. Location of EMIO0 module on the frequency inverter Terminal board layout and functions: Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function 20 VDC power supply output (80 m) 20 V power supply GND EMSIND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMS2IND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMS3IND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMSOUTD multifunction relay output, U max = 24 V, (ohmic) Terminal board X V / 80m GND 20V EMSIND EMS2IND EMS3IND EMSOUTD EMSOUTD Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function EMS2OUTD multifunction relay output, U max = 24 V, (ohmic) EMSIN +/ 0 V and +/ 20 m analog input EMSOUT +/ 0 V multifunction analog output CNLow Systembus CNHigh Systembus GND for +/ 0 V signals 0Vref Terminal board X EMS2OUTD EMS2OUTD EMSIN EMSOUT CNLow CNHigh GND 0V

36 ND UTOMTION SOLUTIONS ctive Cube 34 Expansion modules Inputoutput module / EMIO02 Like EMIO0, the EMIO02 expansion module extends the standard inputs and outputs featured on CT frequency inverters. The EMIO02 module has a slightly modified layout compared to the 0 version, featuring an input for a PTC thermal probe in place of one of the module relay outputs. The functions of all the other terminals are same as in EMIO0. Location of EMIO02 module on the frequency inverter Terminal board layout and functions: Terminal board X V / 80m GND 20V EMSIND EMS2IND EMS3IND EMSOUTD EMSOUTD Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function 20 V power supply output (80 m) 20 V power supply GND EMSIND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMS2IND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMS3IND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMSOUTD multifunction relay output, U max = 24 V, (ohmic) Terminal board X40 PTC 0Vref θ PTC GNDPTC EMSIN EMSOUT CNLow CNHigh GND 0V Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Input for motor PTC GND for motor PTC EMSIN +/ 0 V and +/ 20 m analog input EMSOUT +/ 0 V multifunction analog output CNLow Systembus CNHigh Systembus GND for +/ 0 V signals

37 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 35 Inputoutput module / EMIO03 The EMIO03 expansion module is another variant for the extension of I/O facilities of CTIVE frequency inverters. Location of EMIO03 module on the frequency inverter Terminal board layout and functions: Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function 20 V DC power supply output (80 m) 20 V power supply GND EMS2OUT multifunction analog output 020 V / 420 m EMS2IND multifunction digital input V max = 30 V (24 V/0 m ), PLC compatible EMS3IND multifunction digital input V max = 30 V (24 V/0m ), PLC compatible EMSOUTD multifunction relay output, U max = 24 V, (ohmic) Terminal board X V / 80m GND 20V EMS2OUT EMS2IND EMS3IND EMSOUTD EMSOUTD Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Input for motor PTC GND for motor PTC EMSIN +/ 0 V and +/ 20 m analog input EMSOUT +/ 0 V multifunction analog output CNLow Systembus CNHigh Systembus GND PTC 0Vref Terminal board X40 θ PTC GNDPTC EMSIN EMSOUT CNLow CNHigh GND 0V

38 ND UTOMTION SOLUTIONS ctive Cube 36 Expansion modules Inputoutput module / EMIO04 The EMIO04 expansion module is another variant for the extension of I/O facilities of CTIVE frequency inverters. Location of EMIO04 module on the frequency inverter Terminal board layout and functions: Terminal board X V GND 20 V EMS2IND +20 V GND 20 V EMS3IND +20 V Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Voltage output 20 V Earth / GND 20 V Digital input EMS2IND Voltage output 20 V Earth / GND 20 V Digital input EMS3IND Voltage output 20 V Terminal board X40 SYS EMMPTC / EMKTY EMSIOD GND 20 V CNLow CNHigh CN GND Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Motor PTC thermistor connection EMMPTC or connection motor temperature sensor EMKTY Digital Port EMSIOD / Digital input or digital output Earth / GND 20 V CNLow Systembus CNHigh Systembus Earth / GND

39 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 37 Speed sensor module / EMENC0 The EMENC0 expansion module extends the number of speed sensor inputs of terminal board of the frequency inverter, and also increases the number of configurable pulse outputs with encoder repetition output with encoder repetition output. EMENC0 is able to acquire both TTL and HTL incremental speed sensors according to standard EI RS422 (line driver) with 5volt logic. The EMENC0 speed sensor module is equipped with connection terminals for signals,, and of the line driver speed sensor and terminals for repetition output of the same signals (speed sensor emulation). This makes it possible to create masterslave configurations between several separate units using output signals of one unit as input signals of the next. The DC +/ 0 V analog input can be used for the inverter frequency reference signal. The same terminal board also provides a DC + 5 V (200 m) power supply for the line driver speed sensor. s other EM expansion modules, the EMENC0 features a Systembus interface. Location of EMENC0 module on the frequency inverter Terminal board layout and functions: Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel speed sensor input + 5 V (200 m) power supply output 5 V power supply GND Speed sensor channel repetition output Function Channel speed sensor repetition output Channel speed sensor repetition output Channel speed sensor repetition output EMSIN +/ 0 V analog input CNLow Systembus CNHigh Systembus GND 0Vref Terminal board X40 ENCODER LineDriver Terminal board X V out GND out out out out EMSIN CNLow CNHigh GND

40 ND UTOMTION SOLUTIONS ctive Cube 38 Expansion modules Speed sensor module / EMENC02 The EMENC02 speed sensor module extends the standard terminal board of the inverter, providing an interface for line driver encoders with relative DC + 5 V power supply. The same module is equipped also with a DC m and +/ 20 m analog input and a DC + 20 m analog output, together with an input for a PTC thermal probe and a digital port configurable as an input or output. lso this module is equipped with a Systembus port. Location of EMENC02 module on the frequency inverter Terminal board layout and functions: Terminal board X40 ENCODER LineDriver Terminal board X40 PTC 0Vref θ V out GND EMSIND/OUTD PTC GNDPTC EMSOUT EMSIN CNLow CNHigh GND Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel speed sensor input + 5 V (200 m) power supply output 5V power supply GND EMSIND/OUTD digital input/output Function Input for motor PTC GND for motor PTC EMSOUT m analog output EMSIN +/ 0 V and +/ 20 m analog input CNLow Systembus CNHigh Systembus GND

41 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 39 Speed sensor module / EMENC03 The EMENC03 extends the standard terminal board of the inverter, providing an interface for line driver speed sensors. lso this module is equipped with a Systembus port. Location of EMENC03 module on the frequency inverter Terminal board layout and functions: Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel speed sensor input GND Function CNLow Systembus CNHigh Systembus GND Terminal board X40 ENCODER LineDriver GND Terminal board X40 CNLow CNHigh GND

42 ND UTOMTION SOLUTIONS ctive Cube 40 Expansion modules Speed sensor module / EMENC04 The EMENC04 speed sensor module extends the standard terminal board of the inverter, providing an interface for line driver speed sensors with Z channel. This module is able to manage TTL, HTL, or pushpull incremental speed sensors to standard EI RS422 (line driver). The EMENC04 speed encoder module is equipped with 6 control terminals for,,, direction signals and Z and zero signals transmitted by the speed sensor. The same module also features a ± 0 V and ± 20 m analog input and a ± 0 V voltage output in addition to a digital relay output. The module also features two output voltages (+ 5 V and + 24 V) for the speed sensor power supply. Location of EMENC04 module on the frequency inverter Terminal board layout and functions: Terminal board X40 ENCODER LineDriver Terminal board X40 ±0Vref Z +5V out +20V out GND EMSOUT EMSIN EMSOUTD. EMSOUTD.2 GND Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel Z speed sensor input Channel speed sensor input + 5 V power supply output (200m) Function + 20 V power supply output (80 m) Power supply GND ± 0 V analog output ± 0 V analog input EMSOUTD multifunction relay output, U max = 24 V, (ohmic) GND

43 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 4 Speed sensor module / EMENC05 The EMENC05 speed sensor module extends the standard terminal board of the inverter, providing an interface for line driver speed sensors with Z channel. This module is able to manage TTL, HTL, or pushpull incremental speed sensors to standard EI RS422 (line driver). The EMENC05 speed encoder module is equipped with 6 control terminals for,,, direction signals and Z and zero signals transmitted by the speed sensor. The same module also features a ± 0 V and ± 20 m analog input and a ± 0 V voltage output in addition to a digital relay output. It is also equipped with a SYSTEMUS communication bus. Location of EMENC05 module on the frequency inverter Terminal board layout and functions: Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel speed sensor input Channel Z speed sensor input Channel speed sensor input + 5 V power supply output (200m) Function + 20 V power supply output (80 m) Power supply GND EMSOUTT m analog output EMSIN +/ 0 V and +/ 20 m analog input CNLow Systembus CNHigh Systembus GND ENCODER LineDriver 0Vref Terminal board X Terminal board X Z +5V out +20V out GND EMSOUT EMSIN CNLow CNHigh GND

44 ND UTOMTION SOLUTIONS ctive Cube 42 Expansion modules Resolver Module / EMRES0 The EMRES0 angular position transducer module extends the standard functions of the frequency inverter by providing a supplementary input for a resolver (electromechanical absolute speed sensor). Resolver gives the instantaneous motor shaft position value even at standstill, and its angular position within a revolution. EMRES0 provides 6 terminals for connection of the two sinø and cosø track signals generated by the transducer and also carry the resolver power supply voltage. The module EMRES0 also supplies an output signal emulating a digital incremental speed sensor through the generation of squarewave signals,,,, which can be used for shaft synchronisation of any connected slave inverters. The EMSIN multifunction analog input (± 0 V or ± 20 m) extends the standard functions of the CT frequency inverter. Location of EMRES0 module on the frequency inverter Terminal board layout and functions: Terminal board X40 RESOLVER V REF out V REF out SIN+ SIN COS+ COS out Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function (+) ~6 VC resolver power supply () (I max = 60m) Resolver sinθ signal input Resolver cosθ signal input Channel speed sensor emulation Terminal board X40 ±0Vref out out out EMSIN CNLow CNHigh GND Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Channel speed sensor emulation Channel speed sensor emulation Channel speed sensor emulation ± 0 V or ± 20 m analog input CNLow Systembus CNHigh Systembus GND

45 ND UTOMTION SOLUTIONS Expansion modules ctive Cube 43 Resolver Module / EMRES02 EMRES02 angular position transducer module extends the standard functions of the frequency inverter by providing a supplementary input for a resolver. This module shares all the features of EMRES0 except for the emulation of the encoder zero signal, which in this case is replaced by a Systembus port. Location of EMRES02 module on the frequency inverter Terminal board layout and functions: Terminal Function Terminal board X40 X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 (+) ~6 VC resolver power supply () (I max = 60m) Resolver senθ signal input Resolver cosθ signal input Channel speed sensor emulation RESOLVER V REF out V REF out SIN+ SIN COS+ COS out Terminal Function Terminal board X40 X40. Channel speed sensor emulation X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Channel speed sensor emulation Channel speed sensor emulation ±0 V or ± 20 m analog input Channel Z speed sensor emulation Channel speed sensor emulation GND ±0Vref out out out EMSIN Z out out GND

46 ND UTOMTION SOLUTIONS ctive Cube 44 Expansion modules Resolver Module / EMRES03 EMRES03 resolver module extends the standard functions of ctive Cube servo inverter providing a supplementary input for resolver. It is designed specifically for TD/CR synchronous servomotors resolver feedback acquisition. EMRES03 is equipped with D9 connector, that allows fast and easy connection to onfiglioli synchronous servomotors, when using TD/CR power and control cables. s essential component of onfiglioli servo package, EMRES03 module can be used only in ctive Cube. Resolver and PTC input (SubD9) Pin Designation Function Location of EMRES03 module on the frequency inverter Socket Shielding PE PTC+ COS+ SIN+ +UE PTC COS SIN UE Connected with PE Protective earth conductor PTC thermistor connection Cosinus track Sinus track Excitation voltage PTC thermistor connection Cosinus track Sinus track Excitation voltage Terminal board layout and functions: Terminal board X40 D V / 80 m GND 24 V EMS0UTD EMS20UTD N.C. EMSIN GND 0 V Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function DC24 V output (max. 80 m) Ground 24 v Digital output EMSOUTD Digital output EMS2OUTD Not connected nalog input EMSIN Ground 0 V Terminal board X40 SYS N.C. EMSIND EMS2IND EMS3IND CNLow CNHigh GND Terminal X40. X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Function Not connected Digital input EMSIND Digital input EMS2IND Digital input EMS3IND System bus, CNLow System bus, CNHigh Ground

47 ND UTOMTION SOLUTIONS Engineering software ctive Cube 45 VPlus is a PC Windowsbased engineering software tool that guides industrial automation designers through the steps towards the definition of the optimal configuration of ctive Cube drives. Communication between VPlus and the drive is based on standard serial communication either through KP232, CM232 or CM485 interface. With VPlus a wide set of activities on ctive Cube are possible: Monitoring dvanced display tools, help to have correct information about drive operation and process variables. ctual values windows collect all variables of interest in one screenshot and displays the real time value of them (variables can be selected by user). VPlus dashboards display real time values of selected variables with an effective visual tool. Diagnosis VPlus includes a reliable integrated oscilloscope monitor, able to provide real time traces of main device parameters and process selected variables. That distinctive feature is very useful both during normal operation and in case of exceptional events to collect comprehensive detailed information about drive behaviour, helping both analysis and troubleshooting. Commissioning your machine is easy with Oscilloscope monitor. Inverter set up and parameter access The drive setup up is really easy. Important functions like the motor setup allow you to configure your system in short time. With the parameter tree design, all parameters are sorted logically by the functions and can be accessed intuitively. Software customization Drive software customization is possible having access to inner parameter levels and using PLC logic programming to create new drive control routines. Technology functions management High level technology functions of the drive, as well as specific application functions can be accessed and activated. For example, VPlus software includes a section dedicated to setup and link of Motion locks for positioning applications, and a section for logic PLC functions management. lso application customized functions are available, such as dynamic brake release control, spindle motor control, multipump management, and others.

48 ND UTOMTION SOLUTIONS 46 ctive Cube Engineering software Motor setup wide set of functionalities are available to get to faster and more effective motor recognition. dedicated window for induction motor rated values load is available, and new parameters can be freely selected and added to rearrange the default window. The accurate autotuning procedure of ctive Cube, used to optimize motor control, can be started via software, through a simple flag change. The parameter values for onfiglioli synchronous servomotor control are available in the drive: rated speed, stall torque, load curves, resolver phase angle, etc. for all existing onfiglioli servomotors ratings are stored into the standard device. Selection and load of correct values for the servomotor is done directly by the drive after the motor designation is selected through an easy guided interface: the procedure takes only few seconds and no further autotuning is required to have the motor running correctly. Commissioning VPlus engineering software is very powerful tool in commissioning and machine start up phases, both in case ctive Cube is used as a system drive and as servo drive. Usual adjustments to last minute requests and system troubleshooting needed, take benefit of the extreme flexibility and handy set of tools that engineers can find in VPlus to support on site activities CTIVE CUE oscilloscope graphic presentation The functionality and practicality of the virtual oscilloscope are identical to those of a powerful and modern conventional oscilloscope, with the added benefit that all the parameters controlled by the inverter microprocessor can be displayed, whether of a physical nature (current, voltage, frequency, etc.) or a virtual nature (internal control variables, timer signals, comparator signals, internal digital signals, etc.). Salient features of the Oscilloscope Function: 4 channels Display of absolute values mplitude and time measurement cursors Timebase from 20 ms/div to 50 s/div Various trigger types Graphic memory up to Mbyte Trace recording memory up to 60 min. Sampling times from 2 ms to 32 ms (depending on the PC) Various trace storage formats

49 ND UTOMTION SOLUTIONS Function highlights ctive Cube 47 ctive Cube control levels ctive Cube has by far the widest application potential of all onfiglioli drive offer, thanks to its extremely rich set of functionalities, combined with flexible hardware structure and significant power range extension. 3 virtual functional levels can be defined, related to different control areas : pplication control level Machine control level Motor control level pplication control level, includes special functions that can help fulfilling specific application control requirements, usually carried out by external logic control devices Machine control level, includes generic software blocks to build machine control, often by granting synergic action of several drives Motor control level, includes mathematical models of motor and all software routines that implement motor control Motor control level t Motor control level, ctive Cube is designed to suite to almost all motor technologies used in industrial machines: synchronous servomotors, rotating or linear motors, as well as traditional asynchronous induction motors can be used with standard ctive Cube devices.. Many available different control modes, provide the possibility to select the right mix of accuracy, ease, stability of performance to satisfy the requirements of any industrial applications, from fan and pump control, to sophisticated positioning or synchronization systems. Simple Sensorless Control of induction motors (mode 0) ccuracy: Ease of use: Motor control modes Closed loop Field Oriented (Vector) control of induction motors (mode 20) ccuracy: Ease of use: Sensorless Field Oriented (Vector) control of induction motors (mode 40) ccuracy: Ease of use: Closed loop Field Oriented (Vector) control of synchronous servomotors (mode 55) ccuracy: Ease of use:

50 ND UTOMTION SOLUTIONS 48 ctive Cube Function highlights Machine control level Within each Motor control mode, a range of machine control functions, belonging to Machine control level, is available. These functions aim to give to users and designers of ctive Cube a set of readytouse routines and functions able to fit, with few adjustments, the automation needs of many different machines and sectors: PID function, Master/Slave synchronization, electronic shaft/gear, torque/speed switching, and position control functions are only few examples. Control Mode PID (x) Master slave and electronic gear (x5) Control Function Torque/speed Index control switching (x30) (x6) rake control and load detection (x60) Position control (x40) Simple sensorless for induction motors 0 X X X X Closed loop field oriented of induction motors 20 X X X X X Sensorless field oriented of induction motors 40 X X X X X Closed loop field oriented of synchronous servomotros 50 X X X X X pplication control level Third level pplication (specific) control level includes particular features and control routines designed to match the requirements of unusual industrial applications. These functions are giving to ctive Cube exceptional ability to fulfil noncommon needs of such applications: no necessity of customized versions of the drive, because software functions are stored in standard ctive Cube devices and can be activated directly by customer. Examples are: spindle control up to 000Hz (machining), extended brake control with load detection (lifting), synchronized traverse function (yarn winders), motion blocks management. Please find more details about these functions in product documentation or to your local DSC.

51 ND UTOMTION SOLUTIONS utomation functions and features ctive Cube 49 Safe torque off (STO) The safety function Safe Torque Off (STO) with the safety integrity level SIL 2 (see DIN EN 6508 and DIN IEC ) is implemented into standard ctive Cube inverter range. The drive feature helps overall automation system to achieve Safe Stop category 3, according to DIN EN 954. Thanks to STO function, energy supply from frequency inverter to motor is safely disabled. Deactivation of the inverter supply is carried out via two switch off paths in nosignal current mode, thus performing redundant switch off control. Continuous monitoring tests are done by the inverter to detect possible control failures. Safe Torque Off function greatly improves safety level of your automation system without the need of additional components. Without STO Safety Control Off Off 2 Mains K M With STO Safety Control Off Off 2 Integrated safety function Mains K M

52 ND UTOMTION SOLUTIONS 50 ctive Cube utomation functions and features Logic functions Standard ctive Cube is equipped with integrated PLC like logic functions to exploit at best automation ability of the drive. Onboard control logic functions are based on a runtime software able to execute a block operation every msec.... 7S2IND 72S3IND 73S4IND 74S5IND 75S6IND 62Error Input buffer (P. 343) I I2 I3 I4? O O2 S R MS MR O O Output buffer 240Output 240Output Output 5 240Output 6 Sophisticated control routines design is within range with new logic functions. Software developers will be able to adjust drive controls fitting automation requirements, simply combining the 6 inputs with the 32 function blocks available and achieving results in the 6 output latches. Following features are implemented: Input buffer for up to 6 signals e.g. for Digitals inputs Errors Warnings RxPDO booleans of systembus Output buffer for up to 6 signals e.g. for Start clockwise / anticlockwise Data set change over Digital outputs TxPDO booleans of systembus functions configurable as Logic functions: ND OR XOR Flipflops: RSflipflop Toggleflipflop Dflipflop Timerfunctions: Delay for rising/falling edge Monoflop Oscillator dditional functions: Multiplexer for digital signals Conditional jumps Definition of input signals to be latched Function selection 4 input signals per function: latched inputs outputs of other functions 2 parameters per function e.g. for timervalues 2 outputs per function e.g. inverted / non inverted Setting logic functions is easier than ever, thanks to VPlus dedicated configuration section. Parameters needed for logic functions are collected together in a single view/window for better and easier programming. For detailed information about advanced programming features, please refer to your nearest onfiglioli Drive Service Centre, where experts are available for customer technical support.

53 ND UTOMTION SOLUTIONS Motion functions ctive Cube 5 Motion blocks The elemental software unit of motion control in ctive Cube is the Motion lock. One Motion lock completely outlines one pointtopoint positioning step, including: target position, speed, acceleration, deceleration, ramps, delays uiltin motion control functions allow to combine up to 32 motion blocks in a conditional sequence, to program even most sophisticated pointtopoint motion profiles Homing comprehensive set of homing functions, according to CNOpen DSP 4.02 standard is available in ctive Cube. 36 different homing modes can be used to answer to the motion requirements of a wide range of machines. Homing search can be triggered by either digital input (e.g. hardware limit switches), or control word (if Fieldbus is used), or as an automatic procedure before first positioning sequence North Marker Home Switch Pos. Limit Switch

54 ND UTOMTION SOLUTIONS 52 ctive Cube Motion functions Rotary table function When controlling a rotary working table target position is calculated and reached within one revolution. Rotary table function enables the drive to detect the shortest way to reach the desired angular position, considering the shaft revolutions needed to do a complete table rotation. est sense of rotation, clockwise or anticlockwise can also be detected, in order to minimize travel time and distance. Jog and teachin functions In jog mode drive can be freely moved at fixed speed in both directions through the manual set of assigned digital inputs. During jog mode, several target positions can approached and saved through Teachin function: when desired position is reached, teachin function allows to take over actual position in the active travel record as target position.

55 ND UTOMTION SOLUTIONS Servo package ctive Cube 53 Introduction When using ctive Cube in servo applications, you can get the best out of the drive when applied together with onfiglioli servomotors. ctive Cube and onfiglioli servomotors were, in fact, designed to exploit at best reciprocal synergies thus forming a servo package, able to provide significant advantages to users both in terms of enhanced performance and in terms of reduced setup time. The onfiglioli servo system benefits from several specific solutions, involving the 2 product series: ctive Cube has a preloaded parameter profile of onfiglioli servomotors. Wiring the drive to motor is easier thanks to the availability of factory prewired cables and connectors. Motion functions are readily available

56 ND UTOMTION SOLUTIONS 54 ctive Cube Servo package onfiglioli servomotors range onfiglioli servomotors offer includes 2 series of permanent magnet synchronous servomotors, TD (onfiglioli Torque Density) and CR (onfiglioli Classic Range) featured by different speed and torque ranges, achieved through different construction technologies. TD and CR series are split into many frame sizes, each of them grouping together devices with same flange dimensions and different motor lengths able to supply different torque ratings within one frame size CR devices are designed to provide a wide rated torque range up to 5 Nm and peak torque up to 400%. TD devices, fulfil the need of high torque in small motor dimensions. Innovative construction technology, together with high quality of magnets used allows TD servomotors achieving a torque density of 5,3 Nm/dm 3. onfiglioli Vectron servomotors TD series (high compactness) CR series (wide mix torque range) Size 2 Size 3 Size 4 Size 5 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8 Torque Torque

57 ND UTOMTION SOLUTIONS Servo package ctive Cube 55 Match tables For consistent match between ctive Cube in servo mode and TD/CR servomotors ratings cross reference tables are below provided. To choose best servo package for your needs, calculate max torque required by your application and compare it to the values within the table: best choice corresponds to the match servodriveservomotor that gives at least needed max torque with a safety margin of 0%. For more detailed dimensioning and in case of unusual torque profile or operating conditions, please refer to your local Drive Service Centre. CU 230V TD 230V TD servomotor CTIVE CUE drive TD20026 TD20053 TD20074 TD20095 TD30095 TD3090 TD30325 TD30420 TD4040 TD40630 TD40860 TD560 TD5490 TD5870 TD52730 CU200 0,25 0,74 0,42 0,84 0,45 0,89 0,65,29 CU2003 0,47,35 0,69,43 0,72,45 0,92 2,07,09 2,7 CU2005 0,69 2,0 0,86 2,04 0,92 2,9,63 3,05 2,63 3,94 CU2007 0,69 2,67 0,86 2,7 0,92 3,49,63 4,07 3,02 4,53 3,24 5,25 2,73 4,0 CU2009 0,86 3,30,63 4,95 3,02 5,52 3,24 6,39 3,42 4,99 CU20 3,02 7,94 3,24 9,9 3,42 7,8 4,83 7,25 5,38 8,06 CU203 3,02 0,8 3,24 2,5 3,42 9,77 4,83 9,87 6,37 0,98 CU205 3,42,4 4,83,25 6,37 2,52 8,38 0,93 9,27 2,08 CU208 4,83 8,5 6,37 20,9 8,85 7,63,56 9,50 CU209 6,37 23,27 8,85 20,32,56 22,46 4,75 20,3 8,54 25,53 CU202 8,85 29,84,56 32,99 5,0 29,83 2,40 37,50 CU2022 8,85 34,53,56 38,8 5,0 34,52 2,40 43,39 Note: For servomotor ratings and description, please refer to relevant catalogue. 0,00 0,00 Continuous torque Max torque This table helps you to do mentative evaluation of motor and drive matches: for final dimensioning and selection of motor and drive please refer to servomotor ratings in relevant catalogue.

58 ND UTOMTION SOLUTIONS 56 ctive Cube Servo package CU 400V TD 400V CTIVE CUE drive CU400 CU4003 CU4005 CU4007 CU4009 CU40 CU402 CU403 CU405 CU408 CU409 CU402 CU4022 CU4023 CU4025 TD servomotor TD20025 TD ,42,05 0,48,45 Note: 0,00 0,00 Continuous torque Max torque 0,69,54 0,69 2,47 0,69 2,08 0,73,45 0,86 2,32 0,86,96 0,86 2,6 0,72,44 0,92 2,30 0,92,94 0,92 2,59 0,92 3,45,4 2,29,67 3,66,67 3,09,67 4,2,67 5,49,67 6,52 2,44 3,66 3, 4,88 3, 6,50 3, 7,72 3, 8,53 3,,78 2,52 3,78 3,22 5,04 3,22 6,72 3,22 7,98 3,22 8,82 3,22 2,8 2,89 4,34 3,38 5,79 3,38 6,87 3,38 7,60 3,38 0,49 4,23 6,34 4,75 7,53 4,75 8,32 4,75,49 4,75 5,45 4,75 7,83 5,64 8,47 6,45,69 6,45 5,72 6,45 8,4 8,70 3,05 8,8 5,06 8,8 23,42 8,8 29,33 8,8 33,80 0,73 6,09,44 25,03,44 3,35,44 36,2,44 44,70 0,26 5,39 4,94 23,95 4,94 29,99 4,94 34,55 4,94 42,76 4,94 50,74 20,2 30,7 2,4 37,79 2,4 43,54 2,4 53,88 2,4 63,94 For servomotor ratings and description, please refer to relevant catalogue. This table helps you to do mentative evaluation of motor and drive matches: for final dimensioning and selection of motor and drive please refer to servomotor ratings in relevant catalogue. TD20053 TD20074 TD20095 TD30095 TD3090 TD30325 TD30420 TD4040 TD40630 TD40860 TD560 TD5490 TD5870 TD52730

59 CR20020 CR20040 CR20060 CR20080 CR30065 CR3030 CR30250 CR30300 CR4000 CR40260 CR40530 CR40750 CR50660 CR5050 CR5350 CR5700 CR52200 CR6350 CR6900 CR62200 CR62900 CR72700 CR73200 CR74000 INDUSTRY PROCESS ND UTOMTION SOLUTIONS Servo package ctive Cube 57 CR servomotor 4,40 4,63 5,95 6,26 4,8 5,77 5,83 8,56 8,65 9,00 4,8 6,68 5,83 7,44,66,79 2,26,2 4,8 6,68 5,83 9,0 9,70,55,56 3,29 3,43 3,97 2,77 2,65 5,06 5,07 6,68 5,83 9,0,25 4,78 5,47 3,50 4,87 2,68 22,54 20,6 20,4 24,30 22,60 24,32 2,73 6,68 9,0,25 4,78 7,36 3,50 7,60 8,9 20,38 2,06 2,46 20,00 24,97 23,74 23,5 27,99 26,04 28,02 25,03 26,04 28,07 29,0 29,56 27,55 9,0,25 4,78 7,36 3,50 7,60 9,68 24,83 22,69 25,27 28,9 34,87 34,53 4, 38,24 4,5 36,76 38,24 4,23 42,6 43,4 40,45,25 4,78 7,36 3,50 7,60 9,68 24,83 22,69 25,27 28,9 39,96 47,58 44,26 47,62 42,54 44,26 47,72 49,3 50,24 46,82 For servomotor ratings and description, please refer to relevant catalogue. This table helps you to do mentative evaluation of motor and drive matches: for final dimensioning and selection of motor and drive please refer to servomotor ratings in relevant catalogue. 2,52 3,77 2,52 5,03 2,52 6,2 2,52 8,8 0,87,75 0,98 2,46 0,98 3,28,88 2,8 2,25 3,75 2,25 4,56 2,25 6,56 2,25 8,94,88 2,8 2,3 3,75 2,3 4,56 2,3 6,56 0,87,73,08 2,44,08 3,25,08 3,95 0,47 0,94 0,62,5 0,62 2,2 0,5,03 0,75,64 0,75 2,3 0,75 3,08 CU 230V CR 230V CTIVE CUE drive CU200 0,20 0,68 0,38 0,86 0,49 0,98 CU2003 0,38,38 0,58,56 CU2005 0,58 2,20 CU2007 CU2009 CU20 CU203 CU205 CU208 CU209 CU202 CU2022 Note: Continuous torque Max torque 0,00 0,00

60 For servomotor ratings and description, please refer to relevant catalogue. INDUSTRY PROCESS ND UTOMTION SOLUTIONS 58 ctive Cube Servo package This table helps you to do mentative evaluation of motor and drive matches: for final dimensioning and selection of motor and drive please refer to servomotor ratings in relevant catalogue. CU 400V CR 400V CTIVE CUE drive CU400 CU4003 CU4005 CU4007 CU4009 CU40 CU402 CU403 CU405 CU408 CU409 CU402 CU4022 CU4023 CU4025 CU4027 CU4029 CU403 CU4033 0,20 0,85 Note: 0,00 0,00 Continuous torque Max torque CR servomotor CR20020 CR20040 CR20060 CR20080 CR30065 CR3030 CR30250 CR30300 CR4000 CR40260 CR40530 CR40750 CR50660 CR5050 CR5350 CR5700 CR52200 CR6350 CR6900 CR62200 CR62900 CR72700 CR73200 CR74000 CR80400 CR80680 CR80930 CR850 0,38,48 0,58,64 0,58 2,55 0,58 2,22 0,76,76 0,76 2,8 0,76 2,37 0,76 3,6 0,62,65 0,62 2,63 0,62 2,22 0,9,82,3 2,9,3 2,45,3 3,27,3 4,36,73 2,60 2,2 3,46 2,2 4,62 2,2 5,48 2,2 6,06 2,2 8,37 2,08 3,2 2,3 4,5 2,3 5,54 2,3 6,58 2,3 7,27 0,94,89 0,99 3,02 0,99 2,55 0,99 3,40 2,44 3,66 2,5 4,88 2,5 6,50 2,5 7,72 2,5 8,53 4,9 7,37 4,9 8,4 4,9,25 4,9 5,2 4,9 7,45 6,56 9,84 6,88 3,59 6,88 8,28 6,88 2,09 5,57 8,36 5,87 9,24 5,87 2,76 5,87 7,6 5,87 9,80 8,34 2,5 9,06 6,83 9,06 9,42 9,06 30,2 0,85 6,27,45 25,3,45 3,70,45 36,52,45 45,20 3,42 20,3 4,9 3,32 4,9 39,22 4,9 45,8 4,9 55,92 5,47 23,20 8,05 36,09 8,05 45,20 8,05 52,08 8,05 64,45 2,84 9,26 3,50 22,23 3,50 34,57 3,50 43,30 3,50 49,88 2,39 8,59 7,62 28,9 7,62 36,2 7,62 4,72 7,62 5,63 7,62 6,27 3,56 20,34 9,74 3,64 9,74 39,63 9,74 45,66 9,74 56,5 9,74 67,05 23,60 35,4 24,78 44,34 24,78 5,09 24,78 63,23 24,78 75,03 5,9 22,78 22,78 35,44 22,78 44,38 22,78 5,3 22,78 63,28 22,78 75,09 23,58 35,37 25,26 44,29 25,26 5,03 25,26 63,6 25,26 74,95 25,26 0,05 22,67 34,0 28,99 42,59 28,99 49,07 28,99 60,73 28,99 72,06 28,99 97,7 28,99 09,3 25,69 38,53 32,66 48,26 32,66 55,60 32,66 68,8 32,66 8,65 32,66 0,09 32,66 23,85 58,90 8,2 58,90 00,39 58,90 9,3 58,90 60,63 58,90 80,7 70,24 05,36 7,08 25,03 7,08 68,58 7,08 89,65 7,08 252,87 87,4 2,56 88,50 63,90 88,50 84,38 88,50 245,84 88,50 307,30

61 ND UTOMTION SOLUTIONS Mounting ctive Cube 59 wide range of mechanical accessories is available for ctive Cube Series frequency converters, to make installation extremely easy in all sorts of applications. In standard mountings the unit can be installed directly on the mounting plate or throughthewall. vibrationproof mounting variant and a standard DIN bar mounting variant are also available. The range of mounting variants also includes an optional support with shielded brackets, so that the right solution for all possible needs can always be found. Installations are practically identical for all sizes, so the examples shown below can be taken as representative solutions and ideal for all installers seeking a mechanically simple, compact installation solution. Types of mounting kits The drive is supplied complete with a standard installation kit for fixing to an electrical cabinet mounting panel. 3 different optional installation kits are available on request. MPSV Thrutype assembly for higher protection classes or enhanced cooling characteristics MNVI ntivibration mounting for installations on machines that generate significant vibrational stress MDIN DIN rail assembly for fast and modular installation / coupling

62 ND UTOMTION SOLUTIONS 60 ctive Cube Mounting Size Standard assembly Inverter ONFIGLIOLI CU 200 CU 2009 CU 400 CU 40 Mounting MPSV MNVI MDIN Description Thrutype assembly ntivibration assembly DIN rail assembly MPSV MNVI MDIN

63 ND UTOMTION SOLUTIONS Mounting ctive Cube 6 Standard assembly Size 2 Inverter ONFIGLIOLI CU 20 CU 205 CU 402 CU 408 Mounting MPSV2 MNVI2 MDIN2 Description Thrutype assembly ntivibration assembly DIN rail assembly MPSV2 MNVI2 MDIN2

64 ND UTOMTION SOLUTIONS 62 ctive Cube Mounting Size 3 Standard assembly Inverter ONFIGLIOLI CU 208 CU 209 CU 409 CU 4022 Mounting MPSV3 MNVI3 Description Thrutype assembly ntivibration assembly MPSV3 MNVI3

65 ND UTOMTION SOLUTIONS Mounting ctive Cube 63 Standard assembly Size 4 Inverter ONFIGLIOLI CU 202 CU 2022 CU 4023 CU 4025 Mounting MPSV4 MNVI4 Description Thrutype assembly ntivibration assembly MPSV4 MNVI4

66 ND UTOMTION SOLUTIONS 64 ctive Cube Mounting Size 5 Standard assembly Inverter ONFIGLIOLI CU 4027 CU 403 Mounting MPSV5 MNVI5 Description Thrutype assembly ntivibration assembly MPSV5 MNVI5

67 ND UTOMTION SOLUTIONS Mounting ctive Cube 65 Standard assembly Size 6 Inverter ONFIGLIOLI CU 4033 CU 4039 Mounting MPSV6 MNVI6 Description Thrutype assembly ntivibration assembly MPSV6 MNVI6

68 ND UTOMTION SOLUTIONS 66 ctive Cube Mounting Size 7 Standard assembly Inverter ONFIGLIOLI CU CU 4049 Mounting MPSV7 Description Thrutype assembly MPSV7

69 ND UTOMTION SOLUTIONS ccessories ctive Cube 67 Input filter Why an input filter? n Input Filter is a filtration device to be installed upline from the frequency inverter and downline from the power feeding contactor. The C/DC rectifier at the inverter input generates harmonic disturbance on the absorbed current and returns disturbance generated by switching components towards the mains. This harmonic current causes voltage distortions on the mains resulting in electromagnetic interference phenomena. This harmonic distortion is reduced by means of line chokes, while disturbance is countered with EMI filters (attenuation of EMI voltages) such as those described below. Note: The use of input filters reduces the inverter input voltage. If required, these filters should be installed upline from the inverter in the following order:. Mains supply 2. Line choke 3. EMI filter 4. Inverter Power feeding line Line choke Line choke Line chokes are not mandatory: their use depends on the system engineer's need to reduce harmonic distortion in the short circuit point, and the need to reinforce the action of the EMI filter. line choke is normally used if the mains short circuit power is lower than %. line choke is recommended for the CU20 and CU40 frequency inverter series in the presence of high continuous input current required by the application, in order to increase the lifetime of the electrolytic capacitors. line choke is always required in single and twophase operation of the CU20 frequency inverters. Power feeding line EMI filter n EMI filter can be used in order to achieve Class "" (groups, 2) or Class "" interference suppression The EMI filter is available in a low leakage current version for special applications. The EMI filter is part of the standard outfit in sizes of up to 4.0 kw and it is supplied as an optional for higher sizes in an internal (up to 7.5 kw) or external (above 7.5 kw) version. EMI filter

70 ND UTOMTION SOLUTIONS 68 ctive Cube ccessories Input filter CTIVE CUE inverter Line choke / EMI filter combination Compliance with Class Group 2 Compliance with Class Group Compliance with Class Motor Cable Length < 0 m < max* < 0 m < max* < 0 m < max* CU (Standard internal filter) Standard external choke external choke external filter external choke external filter CU 2 (Standard internal filter) Standard external choke external choke external filter external choke external filter CU 3 internal filter or external choke internal filter or external choke internal filter + external choke internal filter + external choke internal filter + external choke external filter CU 4 external choke external filter external filter external filter external filter external filter + external choke CU 5 external choke external choke external filter external filter external filter external filter + external choke CU 6 external choke external choke external filter external filter external filter external filter CU 7 external choke external choke external filter external filter * See the operation manual

71 ND UTOMTION SOLUTIONS ccessories ctive Cube 69 Line choke The simplest way of reducing high harmonic components and hence reactive power is connecting a choke in series on the mains side of the inverter. Depending on the system, reactive power consumption can be reduced by approximately 20% of the figure without line choke. The line choke increases inductance towards the mains. Mains feed line choke can be regarded as sufficient if shortcircuit power is from 20 to 40 times higher than the inverter nominal output. The inverter is suitable for connection to public or industrial mains supplies in compliance with technical data. If the supply mains transformer output is 500 kv, the optional mains choke is needed only if specified in the inverter technical data. The other inverters are suitable for the connection to the mains without a mains choke with relative impedance %. If it is desired to connect more than one inverter, use the sum of the nominal outputs as a basis. Since experience has shown that the nominal short circuit power on the inverter connection point is often unknown, ONFIGLIOLI recommends the use of mains chokes with 4% voltage drop. The relative short circuit voltage equivalent to a 4% voltage drop represents the percentage of the nominal voltage at which a current equal to rated current flows in the case of a short circuit. The European reference standard for harmonics is EN , while in the US and Canada systems must comply with standard IEEE 59 and various generic national regulations. Technical data Nominal voltages 230V +/ 0% 400V +/ 0% Frequencies 50/60 Hz uk (a IN / 50 Hz) 4% Insulating material class T40/F mbient temperature 40 C Protection class IP00 / VG4 Connection type Contactprotected terminals Note: The line choke must be installed between the mains connection point and the EMI filter. oth the line choke and inverter should be installed on a common metal baseplate and each should be connected to the metal mounting plate and earthed by means of a large contact area copper braid.

72 ND UTOMTION SOLUTIONS 70 ctive Cube ccessories Line choke Dimensions PE c d n 2 n a b Technical data ONFIGLIOLI Inverter CU 200 CU 2003 CU 2005 CU 2007 CU 2009 CU 20 CU 203 ONFIGLIOLI Choke LCVS006 LCVS008 LCVS00 LCVS05 LCVS08 ONFIGLIOLI frequency inverter Line choke combination, x230v~ Nominal current Power dissipation [] [W] Technical assembly data ONFIGLIOLI Choke Dimensions a b c ssembly n 2 n d Weight Connection terminal [kg] [Nm] PE LCVS mm 2 LCVS mm 2 LCVS M4 LCVS M4 LCVS M4

73 ND UTOMTION SOLUTIONS ccessories ctive Cube 7 Line choke Dimensions LCVT LCVT025 LCVT LCVT250 U U2 V V2 W W2 PE U U2 V V2 W W2 c c d n 2 n n 2 n a b a b ONFIGLIOLI frequency inverter Line choke combination, 3x230V~ ONFIGLIOLI Inverter CU 200 CU 2003 CU 2005 CU 2007 CU 2009 CU 20 CU 203 CU 205 CU 208 CU 209 CU 202 CU 2022 ONFIGLIOLI Choke LCVT004 LCVT006 LCVT008 LCVT00 LCVT05 LCVT08 LCVT025 LCVT034 Nominal current Choke Power dissipation [] [mh] [W] ,32 4,88 3,66 2,93,95,63,7 0,86 Technical data

74 ND UTOMTION SOLUTIONS 72 ctive Cube ccessories Line choke Technical data ONFIGLIOLI Inverter CU 400 CU 4003 CU 4005 CU 4007 CU 4009 CU 40 CU 402 CU 403 CU 405 CU 408 CU 409 CU 402 CU 4022 CU 4023 CU 4025 CU 4027 CU 4029 CU 403 CU 4033 CU 4035 CU 4037 CU 4039 CU 4043 CU 4045 CU 4047 CU 4049 ONFIGLIOLI Choke LCVT004 LCVT006 LCVT008 LCVT00 LCVT05 LCVT08 LCVT025 LCVT025 LCVT034 LCVT050 LCVT060 LCVT075 LCVT090 LCVT5 LCVT35 LCVT60 LCVT80 LCVT20 LCVT250 ONFIGLIOLI frequency inverter Line choke combination, 3x400V~ Nominal current Choke Power dissipation [] [mh] [W] ,32 4,88 3,66 2,93,95,63,7 0,86 0,86 0,59 0,49 0,37 0,33 0,25 0,22 0,8 0,6 0,4 0, Technical assembly data ONFIGLIOLI Choke LCVT004 LCVT006 LCVT008 LCVT00 LCVT05 LCVT08 LCVT025 LCVT034 LCVT050 LCVT060 LCVT075 LCVT090 LCVT5 LCVT35 LCVT60 LCVT80 LCVT20 LCVT250 Dimensions a b c ssembly Weight Connection terminal n 2 n d [kg] [Nm] PE ,8,0,5,5 3,0 4,0 4,0 4,5 4,5 9, ,752,5 0,752,5 0,752,5 0,752,5 0,754,0 0,754,0 0,750 2,56 2,56 2, ,0,2,0,2,0,2,0,2,5,8,5,8 4,04,5 2,04,0 2,04,0 2,55,0 3,06,0 3,06,0 3,06,0 6,07,0 6,02,0 6,02,0 0,020,0 0,020,0 4 mm 2 4 mm 2 4 mm 2 4 mm 2 4 mm 2 4 mm 2 4 mm 2 M5 M5 M5 M6 M6 M6 M8 M8 M8 M8 M8

75 ND UTOMTION SOLUTIONS ccessories ctive Cube 73 EMI filters ecause of their intrinsic characteristics, all frequency inverters often generate undesired high frequency voltages generally referred to as interference. Mains filters are installed to reduce this interference. Within the European Union reference standard EN EN68003 defines the thresholds for electromagnetic interference for different classes of equipment. ctive Series frequency inverters up to size 9.2 kw can be ordered with a builtin EMI filter conforming to the requirements of the standard for class group 2 environments. Two series of external interference filters are available for larger size ctive frequency inverters and for installations where conformity to the stricter requirements of class is necessary. The two series differ both in construction and power range. The first set of filters are backplate filters or foot print. They are available in sizes 7 to 40 (suitable for ctive frequency inverters up to size 4), and allow the frequency inverter to be installed on board the filter itself. The second series of filters are book filters. They cover all other ctive sizes up to 30 and are designed for installation on the same mounting panel alongside the drive. Mains filters with very low dispersion currents are available upon request for specific applications. asic circuit diagram L L L2 L3 L2 L3 PE PE L L L2 L3 L2 L3 PE PE

76 ND UTOMTION SOLUTIONS 74 ctive Cube ccessories ackplate EMI filters Mains voltage 3 x 480V~ maximum +0% Nominal current Frequency 50/60 Hz Operating and storage temperature 25 C C (climate class acc. to CEI 25/00/2) mbient temperature +40 C maximum Protection class IP00 Connection type Contactprotected terminals Strand connection on load side (only up to CU 408) Metal fasteners are included in the supply Note: These mains filters are installed between the line choke and the frequency inverter. The frequency inverter installed on the EMI filter must be connected to the metal baseplate with a short, large section earth connection. Overload capacity is.5 times rated current for minute, every 30 minutes. ONFIGLIOLI Inverter Size Type CU 200 CU 2003 CU 2005 CU 2007 CU 2009 CU 400 ONFIGLIOLI EMI filter Rated current [] Leakage current [m] Power dissipation [W] Weight [kg] CU 4003 CU 4005 CU 4007 FTV ,5 CU 4009 CU 40 CU 20 CU CU 403 CU 405 CU CU 409 CU 402 FTV08 8,5 20 3,5 4 CU 4023 CU 4025 FTV040 40,2 35 3,5

77 ccessories INDUSTRY PROCESS ND UTOMTION SOLUTIONS ctive Cube 75 ackplate EMI filters Dimensions DFTV007 M G K C F E L L2 J H ONFIGLIOLI EMI filter C D E F FTV ±0 60± ± ± ± ±0.2 7 G H J K L L2 M Dimensions FTV08 FTV040 D L G U2 V2 W2 M6 U V W H L2 M6 K C ONFIGLIOLI EMI filter FTV08 FTV C D G H K L L

78 ND UTOMTION SOLUTIONS 76 ctive Cube ccessories ook type EMI filters Technical specifications Mains voltage 3 x 480 VC Rated current 7 30 Frequency up to 60 Hz Operating and storage temperature 25 C C (climate class acc. to CEI 25/80/2) Type of protection IP20 Maximum length of motor cables: CU 400 to CU 405: 25 m class CU 408 to CU 4025: 50 m class CU 4027 to CU 4039: 0 m class, 00 m class group CU 4043 to CU 4049: 0 m class, 00 m class group Note: Overload capacity is 4 times rated current at switchon;.5 times rated current for minute, once per hour. ONFIGLIOLI Inverter Size Type CU 200 CU 2003 CU 2005 CU 2007 CU 2009 CU 400 CU 4003 CU 4005 CU 4007 CU 4009 CU 40 CU 20 CU 402 CU 403 CU 405 CU 203 CU 205 CU 408 CU 409 CU 402 CU 208 CU 209 CU 4022 CU 202 CU 4023 CU 4025 CU 2022 CU 4027 CU 4029 CU 403 ONFIGLIOLI EMI filter Rated current [] Leakage current [m] Power dissipation [W] FTV ,8 FTV , FTV030 30,8 FTV ,9 FTV ,2 Weight [kg] 0,5 0,8,2 2,0 2,7 6 7 CU 4033 CU 4035 CU 4037 CU 4039 CU 4043 CU 4045 CU 4047 CU 4049 FTV ,5 FTV , FTV ,3 FTV ,3 4,5 6,0 2,4

79 ND UTOMTION SOLUTIONS ccessories ctive Cube 77 ook type EMI filters D I Dimensions FTV FTV80 J L G H F C K E ONFIGLIOLI EMI filter C D E F G H I J K L FTV M FTV M FTV M FTV M FTV M FTV M FTV M FTV M D K K Dimensions FTV250 I I2 C M0 J J H K2 F E G ONFIGLIOLI EMI filter C D E F FTV G H I I2 J K K2

80 ND UTOMTION SOLUTIONS 78 ctive Cube ccessories raking Resistors When speed of an invertercontrolled ac motor is reduced, the motor acts as a generator, feeding back energy to the frequency inverter. s a result, voltage in the intermediate circuit of the inverter increases. When a specific threshold is exceeded, the energy must flow to an external braking system in order to avoid drive failures. raking resistors are designed to absorb such energy and to dissipate it into heating. The use of brake resistors allows drives to fulfil the requirements of particularly severe duty cycles, for example those featured by frequent braking, long lasting braking or impulsive braking. onfiglioli Vectron offers a wide range of safe and compact braking resistors with IP20 degree of protection: R series. R series are designed for panel mounting. Mostly, they are equipped with builtin thermal protection. R models have been thoroughly tested with onfiglioli frequency inverters, therefore they can be used together with all ctive, Synplus, and VC models. Connection diagram R + Ug Motor L L2 L3 ch U V W M 3~ Ug R = external braking resistor ch = brake chopper integrated in standard CTIVE inverter Connection terminals The Rb and Rb2 braking resistor terminals on ctive frequency inverters are located on the X2 power output terminal strip. ccess to these terminals on size and 2 units is made even easier by the use of disconnectable power terminal strips. Refer to the manual provided with your frequency inverter for further details on materials and connection methods. Frequency inverter (from 0.25 to 4.0 kw) X2 terminal strip Rb Rb2 U V W Frequency inverter (from 5.5 to 32 kw) X2 terminal strip U V W Rb Rb2 Rb R b Rb2 Rb R b Rb2 T T2 T T2

81 ND UTOMTION SOLUTIONS ccessories ctive Cube 79 raking Resistors ctive drive combination chart These charts show recommended combinations for each model in the ctive range, and specify the corresponding duty cycles on the basis of rated drive power. Contact your nearest onfiglioli Drive Centre for particularly heavyduty braking applications or if you need to customise a product. CTIVE CUE Series kw 0,25 0,37 0,55 0,75,,5 2, ,5 7,5 9,2 0,25 0,37 0,55 0,75,,5,85 2, ,5 7,5 9,2 5 8, onfiglioli braking resistor R 60/00 R 60/00 R 60/00 R 60/00 R 60/00 R 432/37 R 432/37 R 432/37 R 667/24 R 667/24 R 333/2 R 333/2 R 23/300 R 23/300 R 23/300 R 23/300 R 23/300 R 23/300 R 47/36 R 47/36 R 47/36 R 696/92 R 330/48 R 330/48 R 330/48 R 2000/32 R 2000/32 R 4000/6 R 4000/6 R 4000/6 R 8000/7 R 8000/7 R 8000/7 R 8000/7 R8000/7 R8000/7 2xR8000/7 2xR8000/7 Resistance Ohm ,5 7,5 7,5 7,5 7,5 7,5 3,75 3,75 Continuous rated power Duty cycle at the drive s rated power CU 200 CU 2003 CU 2005 CU 2007 CU 2009 CU 20 CU 202 CU 205 CU 208 CU 209 CU 202 CU 2022 CU 400 CU 4003 CU 4005 CU 4007 CU 4009 CU 40 CU 402 CU 403 CU 405 CU 408 CU 409 CU 402 CU 4022 CU 4023 CU 4025 CU 4027 CU 4029 CU 403 CU 4033 CU 4035 CU 4037 CU 4039 CU 4043 CU 4045 CU 4047 CU % 43% 29% 2% 5% 29% 20% 4% 7% 2% 8% 4% 85% 57% 39% 28% 9% 4% 25% 2% 6% 7% 24% 8% 4% 8% 3% 22% 8% 3% 22% 8% 5% 2% % 9% 5% 2% Note: For further information refer to the onfiglioli braking resistor catalogue.

82 ND UTOMTION SOLUTIONS 80 Worldwide onfiglioli is a Partner Worldwide for Power Transmission and Motion Control The evergrowing export share has led onfiglioli into the most far away Countries. With expansion plans entailing a further growth of the sales network onfiglioli aims at improving both the competitiveness of its products and the effectiveness of the Customer service. In every market place onfiglioli is committed to improve the Customer satisfaction by offering stateoftheart technology and shorter deliveries. Nowadays branch companies and EST Partners bearing the onfiglioli name are operating in seventeen Countries outside Italy, with sales and service in the other countries managed by appointed dealers. The domestic network is made up of 30 sales office and representatives and 00 dealers operating with their own warehouse and supporting Customers locally. Throughout the World onfiglioli s reputed knowhow and Service guarantee effective and timely assistance.

83 ND UTOMTION SOLUTIONS onfiglioli Worldwide & EST Partners Worldwide USTRLI ONFIGLIOLI TRNSMISSION (ust) Pty Ltd. 2, Cox Place Glendenning NSW 276, ustralia Locked ag 000 Plumpton NSW 276 Tel. (+ 6) Fax (+ 6) [email protected] USTRI MOLL MOTOR GmbH Industriestrasse Stockerau Tel. (+43) DW Fax (+43) [email protected] ELGIUM ESCO TRNSMISSION N.V./S.. Culliganlaan 3 83 Machelem Diegem Tel. (+32) Fax (+32) [email protected] RSIL TI RSIL Rua Omlio Monteiro Soares, 260 Vila Fanny Tel. (+4) Fax (+4) [email protected] CND ONFIGLIOLI CND INC Jane Street Concord, Ontario L4K 4L6 Tel. (+) Fax (+) [email protected] CHILE IMTES S.. Santa Rosa 5699 San Miguel Santiago Tel. (+56) Fax (+56) [email protected] CHIN ONFIGLIOLI DRIVES (SHNGHI) CO. LTD. 9D, No. 360 Pudong Road (S) New Shanghai International Tower Shanghai P.R. China Tel. (+86) Fax (+86) [email protected] FRNCE ONFIGLIOLI TRNSMISSIONS S.. 4 Rue Eugène Pottier P 9 Zone Industrielle de Moimont II Marly la Ville Tel. (+33) Fax (+33) [email protected] GERMNY ONFIGLIOLI DEUTSCHLND Gmbh Sperberweg Neuss Tel. (+49) Fax (+49) [email protected] GRET RITIN ONFIGLIOLI UK Ltd Industrial Equipment Unit 3 Colemeadow Road North Moons Moat Redditch. Worcestershire 98 9P Tel. (+44) Fax (+44) [email protected] Mobile Equipment 5 Grosvenor Grange, Woolston, Warrington Cheshire W 4SF Tel. (+44) Fax (+44) [email protected] GREECE.E.S.T. HELLS S.. O.T. 48 T.O. 230 C.P , Industrial rea Thessaloniki Tel. (+30) Fax (+30) [email protected] HOLLND ELSTO NDRIJFTECHNIEK Loosterweg, TL Voorhout Tel. (+3) Fax (+3) [email protected] HUNGRY GISYS GITTORS & TRNSMISSIONS Ltd 2045 Törökbálint, Tö u.2. Hungary Tel. (+36) Fax (+36) [email protected] INDI ONFIGLIOLI TRNSMISSIONS PVT Ltd. PLOT C7C Sidco Industrial Estate Thirumudivakkam Chennai Tel. +9(0) / / Fax +9(0) / [email protected] INDONESI PT. NEKMKMUR TEKNIK NUSJY Pertokoan Glodok Makmur No. 32 Jakarta arat Tel. (+62) Fax (+62) [email protected] ITLY ONFIGLIOLI ITLI S.p.. Via Sandro Pertini lotto 7b Carpiano (Milano) Tel. (+39) Fax (+39) [email protected] NEW ZELND SECO ERINGS TRNSMISSION 36 Hastie venue, Mangere Po ox 22256, Otahuhu uckland Tel. (+64) Fax (+64) [email protected] POLND POLPCK Sp. z o.o. Ul. Chrobrego 35/ Torun Tel. (+48) Fax (+48) [email protected] PORTUGL T ONFITEC Equipamentos Industriais, Lda. Largo do Colegio de Ermesinde, 70 Formiga Ermesinde Tel. (+35) /5/6 Fax (+35) [email protected] RUSSI FM 57, Maly prospekt, V.O , St. Petersburg Tel. (+7) Fax (+7) [email protected] SPIN TECNOTRNS ONFIGLIOLI S.. Pol. Ind. Zona Franca sector C, calle F, n arcelona Tel. (+34) Fax (+34) [email protected] SOUTH FRIC ONFIGLIOLI POWER TRNSMISSION Pty Ltd. 55 Galaxy venue, Linbro usiness Park Sandton Tel. (+27) OR Fax (+27) [email protected] SOUTH KORE YOUN HO INDUSTRIL Room, World Plaza ldg. 262 GuroDong, GurdGu, Seoul Tel. (+82) Fax (+82) [email protected] SWEDEN ONFIGLIOLI SKNDINVIEN Koppargatan Lomma, Sweden Tel. (+46) Fax (+46) [email protected] THILND K.P.T MCHINERY (993) CO.LTD. 259/83 Soi Phiboonves, Sukhumvit 7 Rd. Phrakanongnur, Wattana, angkok 00 Tel. (+66) /7998 Fax (+66) /38308/ [email protected] TURKEY ONFIGLIOLI TURKIYE tatürk Organíze Sanayi ölgesi, 005 Sk. No: 7, Çigli Izmir Tel. +90 (0) (pbx) Fax +90 (0) [email protected] US ONFIGLIOLI US, INC. 354 Hargrave Drive Hebron, Kentucky 4048 Tel. (+) Fax (+) [email protected] [email protected] VENEZUEL MIC SOLUCIONES TECNICS C.. Calle 3 Edif. Comindu Planta aja Local La Urbina Caracas 070 Tel. (+58) / / Fax (+58) Tlx Maica V [email protected] HEDQURTERS ONFIGLIOLI RIDUTTORI S.p.. Via Giovanni XXIII, 7/ 4002 Lippo di Calderara di Reno ologna (ITLY) Tel. (+39) Fax (+39) [email protected] SPRE PRTS ONFIGLIOLI.R.T. Via Castagnini, 24 Z.I. argellino 4002 Calderara di Reno ologna (ITLY) Tel. (+39) Fax (+39) [email protected]

84 ND UTOMTION SOLUTIONS ctive Cube COD. VEC 5 R2