CONFIGURABLE SAFETY RELAYS

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1 MSI-m/R, MSI-mx/Rx Configurable MSI Safety Relay with function for efficient material flow in a packaging application Special features Sequential or Parallel with automatic mode detection MSI-mx for separate of two AOPDs and connection of additional Safety Switch Relay switching cycle counting for preventive maintenance (MSI-mx/Rx) Standard initiators, Light Beam or limit switch can be connected as sensors monitored indicators, warning output with indicator failure Potential-free safety-related switching outputs Interface for PC-supported diagnostics function for fast start-up Housing width, 35 mm Integrated functions enable continuous material flow, e.g. for automated production cells or packaging stations, while maintaining the protective function. The protective device assumes the control here of the indicator and in the event of a fault in the sequence guarantees the safe exit of the material to be conveyed out of the line. With the configurable MSI-m, highly productive solutions are very easily implemented in combination with safety sensors. MSI-m is a configurable MSI Safety Relay type 4, in accordance with IEC/EN 6496-, and as the link between the opto-electronic protective devices and the machine control system is equipped for numerous function types: be it Sequential or Parallel. The MSI-mx version even enables Double Parallel for entry and exit areas and the integration of several additional safetyrelated components, such as E-STOP control devices or protective door switches. This extremely compact combination can also further reduce the costs with the implementation of processes. Typical areas of application MSI-m for (bridging the protective device during the material transport) at entry or exit of automated production cells MSI-mx as system solution for connecting Light Beam, hanging flaps and E-STOP control devices Packaging machinery, palletizers, production cells in the automotive industry TNT 35 p. 478 CTi Automation - Phone: Fax: Web:

2 MSI-m/R, MSI-mx/Rx Important technical data, overview Type in accordance with IEC/EN (Annex A) SIL in accordance with IEC 6508 and SILCL in accordance with IEC/EN 606 Performance Level (PL) in accordance with EN ISO Category in accordance with EN ISO 3849 Stop category in accordance with IEC/EN Type 4 Up to 4 (depending on the category of the upstream protective device) 0 Supply voltage 4 V DC, ±0 % Response time to 64 ms depending on safety sensor Safety-related switching outputs (OSSDs) Secondary switching device (SSD), only MSI-mx/Rx Ambient temperature, operation Ambient temperature, storage Dimensions (W x H x D) MSI-m/R: relay outputs (NO) MSI-mx/Rx: 3 relay outputs ( NO, NC) Relay output (NO) C C 5.5 mm x 99 mm x 3.6 mm Functions MSI-m/R MSI-mx/Rx Max. number of type AOPDs or E-STOP control devices (category ) 4 Max. number of type 4 AOPDs or E-STOP control devices (category 4) Additional connectable Safety Switch (category 4) 0 Start/restart interlock (RES), optionally with/without Dynamic contactor monitoring (EDM) PC diagnostics interface Sequential Parallel Double Parallel on two areas time monitoring (select/deselect) Warning, defective indicator signal output Relay switching cycle counter for preventive maintenance System error signal output Secondary switching device (SSD) output Features Further information Page Ordering information 467 Electrical connection 468 Technical data 469 Dimensional drawings 47 Accessories ordering information 456 BG geprüft Safety Locking Safety Command Configurable Accessories Glossary Product Finder CTi Automation - Phone: Fax: Web:

3 Ordering information MSI-m/R, MSI-mx/Rx Included in delivery: Connecting and operating instructions Functions:, start/restart interlock, contactor monitoring, PC diagnostics interface MSI-m/R, MSI-mx/Rx Art. no. Article Description Safety-related switching outputs (OSSDs) MSI-m/R Configurable MSI Safety Relay, relay outputs MSI-mx/Rx Configurable MSI Safety Relay,, extended functions 3 relay outputs 466 We reserve the right to make changes 5-03_MSI-M.fm 00 Leuze electronic GmbH + Co. KG CTi Automation - Phone: Fax: Web:

4 MSI-m/R, MSI-mx/Rx Electrical connection MSI-mx/Rx connection example Safety Locking +4V -A6 -A7 +4V Safety Command S00-M3C-M0 S00-M3C-M0 -M -M3 -M -M4 -K5 -K4 L+ L- -A +4V 3 4 -A Test out Test in SLS 78S +4V A SLS 78R +4V 3 4 -A Test out Test in SLS 78S +4V 3 SLS 78R A V T T S S S3 S4.... M M Test MSI-mx/Rx Diagn. 9 RS3 Var. B -K3 -K4 -K5 AOPDs MSI-fault State Outputs S-S4.-. Indication Output Failure 0 Sensors Warn. M3 Indicators M4 Reset Rx-Output Wam. State Var. A -K3 -K4 -K5 x x 3 x x FE (via DIN rail) 3 Indication Output -K K EDM OSSD L- A A -K3 OSSD3 L- 0 A A -K OSSD SSD A A L+ 3 Configurable Accessories Glossary DIP switch settings: MSI-mx Module Up DS4 DS3 DS DS Down I/O-mx Module MU3 MU Up MU5 MU4 MU Down Product Finder Configurable MSI-mx/Rx Safety Relay with SOLID-4E Safety Light Curtain and S00 Safety Switch Please observe the operating instructions of the components! We reserve the right to make changes 5-03_MSI-M.fm 00 Leuze electronic GmbH + Co. KG CTi Automation - Phone: Fax: Web:

5 Technical data General system data Type in accordance with IEC/EN (Annex A) Type 4 SIL in accordance with IEC 6508 and SILCL in accordance with IEC/EN 606 Performance Level (PL) in accordance with EN ISO Service life (T M ) in accordance with EN ISO Probability of a failure to danger per hour (PFH d ) in nop = 4,800 accordance with the average number of annual nop nop = 8,800 activations (for the calculation formula, see EN ISO 3849-:008, chapter C.4. and C.4.3) nop = 86,400 With DC (ohmic load) With AC (ohmic load) Number of cycles until 0 % of the components have With DC3 (inductive load) a failure to danger (B 0d ) With AC5 (inductive load) Low load (0% nominal load) Category in accordance with EN ISO 3849 Up to 4 (depending on the category of the upstream protective device) Stop category in accordance with IEC/EN Supply voltage 4 V DC, ±0 % ms with connection of type 4 AOPD with transistor output Response time 64 ms with connection of type 4 AOPD with relay output 64 ms with connection of type AOPD 64 ms with connection of (electro-mechanical) Restart delay time 00 ms Safety class II Protection rating IP 0 Ambient temperature, operation C Ambient temperature, storage C Relative humidity Max. 93 % Dimensions (W x H x D) 5.5 mm x 99 mm x 3.6 mm Mounting on 35 mm DIN rail Connection system Plug-in, encoded screw terminals up to.5 mm Current consumption Approx. 00 ma without external load Safety-related switching outputs (OSSDs) MSI-m/R: relay outputs (NO) MSI-mx/Rx: 3 relay outputs ( NO, NC) Outputs, displays s for lamps, 4 V DC/max. 5 W LED indicator, 4 V DC/0.5 W to 5 W Secondary switching device (SSD), only MSI-mx/Rx Relay output (NO) Switching voltage, switching current (for OSSDs) 60 V DC, 50 V AC, 5 A maximum, 0 ma minimum Test interval, 00 ms Test outputs T and T Test pulse width delayed, 4 ms each Response time, type AOPD on test request,...8 ms 468 We reserve the right to make changes 5-03_MSI-M.fm 00 Leuze electronic GmbH + Co. KG CTi Automation - Phone: Fax: Web:

6 MSI-m/R, MSI-mx/Rx Technical data Control inputs Start/restart interlock (RES) Contactor monitoring (EDM) sensors M M4 (separate connecting cables required) Signal outputs OSSD status AOPDs status Start/restart function status (RES) Status, error Additional signal outputs MSI-mx/Rx MSI error Status, Status, Safety Switch Pre-selected switching cycles reached indicator, defective Connectable safety sensors Safety sensors (AOPDs) Safety Switch/E-STOP control device Potential-free NO contact (button or key switch) Feedback of positive-guided contacts of sequential contactors sensors, not testable sensors, testable (response time...8 ms) MSI-m/R: type 4 or type 3 AOPD or up to type AOPDs MSI-mx/Rx: Up to type 4 or type 3AOPDs or up to 4 type AOPDs MSI-mx/Rx: Up to 3 in accordance with EN 088 and E-STOP command device in accordance with EN ISO 3850 Safety Locking Safety Command Configurable Please note the additional information in the connecting and operating instructions and at Product Finder Accessories Glossary We reserve the right to make changes 5-03_MSI-M.fm 00 Leuze electronic GmbH + Co. KG CTi Automation - Phone: Fax: Web:

7 Dimensional drawings Configurable MSI-m/R and MSI-mx/Rx Warn. Diagn. Switch Diagn. State Locked S3 & S4 S & S Switch lamp warn. State Locked S & S lamp warn MSI MSI 7 0 Rx - Output MSI- mx R - Output 8 9 MSI- m Dimensions in mm Our 3D CAD models can be found under: Accessories ordering information See page We reserve the right to make changes 5-03_MSI-M.fm 00 Leuze electronic GmbH + Co. KG CTi Automation - Phone: Fax: Web:

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