IEC ELECTRONICS. Aerospace Defense Medical Industrial. Outsourced Manufacturing Solutions. Customized for high-reliability markets

Transcription

1 IEC ELECTRONICS Aerospace Defense Medical Industrial Outsourced Manufacturing Solutions Customized for high-reliability markets

2 HIGH-RELIABILITY MARKETS High-Reliability Markets Our customers often operate in harsh environments and situations where failure is not tolerated. IEC Electronics builds the products relied upon to survive and thrive in these environments. Our solid reputation is built upon a successful history providing highly reliable and complex electronics delivered Absolutely, Positively, Perfect and On-Time SM. Aerospace and Defense Rocket guidance & spacecraft navigation Weapons/missile/shuttle launch platforms Targeting, surveillance & secured encryption systems MRAP ground vehicles UAV control systems Ruggedized mobile computers & radios Medical Resuscitation systems Surgical navigation & imaging systems Infusion delivery systems Injection systems for diagnostic imaging Endoscopy diagnostics Industrial and Transportation Locomotive tracking, signaling & asset monitoring Remote inspection equipment Semiconductor manufacturing equipment Weather detection & ranging instruments Solar, wind & hydro power conversion equipment

3 About IEC The IEC brand is more than just the excellent products we manufacture it is everything we stand for. As your partner we become an extension of your organization, providing a virtual window into our factory through our secure Web-based Customer Portal. HIGH-RELIABILITY MARKETS Company overview In business for over 45 years Headquartered in Newark, New York Over 400,000 square feet across multiple facilities nationwide Registered small business Dedicated customer focus Customer-focused factories Dedicated NPI and program management teams Secure web-based project portal providing real-time access to your programs Web-cam access ideal for first article inspection Design engineering available for your custom prototype needs Unshakable quality assurance ISO 9001:2008, AS9100C, ISO 13485, ISO and ISO certified ITAR and FDA registered, Nadcap accredited NSA approved supplier under COMSEC standard Staffed IPC 600/610/620/7711, J-STD-001, NASA certified trainers IPC 600/610/620/7711, J-STD-001, NASA certified operators Embedded Lean Six Sigma processes Several Master Black Belts on staff

4 P C B A & S Y S T E M INTEGRATION Printed Circuit Board Assembly As a premier manufacturer, we have successfully merged worldclass capabilities with a flexible corporate culture. We constantly stretch the limits of possibility by transforming highly complicated designs into fail-safe electronic products serving end markets where high reliability is paramount to success. Our custom manufacturing solutions are guided by over 45 years of experience in complex circuit card assembly, test and system-level integration. We specialize in collapsing time-to-market and support highly volatile and unpredictable forecast demands, while simultaneously providing the highest level of customer service. Highlights of our PCBA service model include: Low volume/high complexity Fine pitch SMT placement, down to 0.3 mm Discrete component placement down to package size 20 years BGA experience; placement down to 0.4 mm pitch, BGA underfill capabilities Rigid, rigid/flex or flex PCBAs LGA, QFN and other leadless technologies Automated PTH capability (axial, DIP) or manual insertion Automated conformal coating and potting High-reliability testing ESS, vibration, temperature cycling, AXI & AOI, ICT, functional test, flying probe Clean room manufacturing High-reliability component sourcing and obsolescence management Depot repair and refurbishment services

5 System Integration We are committed to providing our customers with highquality, high-complexity electronics and complete customer satisfaction. We are dedicated to always being on the leading edge in product innovation, materials and design. With over 400,000 square feet of manufacturing space, a network of highly trained engineers, on-site PhD s for troubleshooting and analysis, and state-of-the-art equipment, IEC has the expertise to assemble your board- or system-level designs, no matter how big, small or complex the job is. P C B A & S Y S T E M INTEGRATION Highlights of our system integration service model include: Vertical integration model including wire & cable, metals and PCBA manufacturing Complex mechanical and electromechanical assembly Optimal test strategy support to include development of functional, ICT and ESS platforms Direct order fulfillment and demand pull delivery systems Full product serialization and traceability down to the component level Excellence in supply chain and logistics management In-house materials analysis capabilities Depot level warranty repair services

6 Wire and Cable Solutions WIRE AND CABLE SOLUTIONS As part of IEC s full spectrum technology offering, our experts design, build and validate cable and wire harness assemblies the end result is much greater reliability and lower overall cost. Many of the products we manufacture often push the boundaries of impossible on first review; after all, it is our job to make the impossible possible. It s not surprising that our work has received prestigious awards, such as the 2010 Small Business Sub-Contractor of the Year from Marshall Space Flight Center. Our advanced quality certifications and best-in-class facilities, including a Class 100,000 clean room, ensures the strictest compliance to rigorous industry standards. Molded and overmolded In-house thermoplastic injection molding 2-part epoxy, 2-part cast molding and transfer molding Complex wire harnessing Large form, multi-breakout cables/harnesses Multi-leg, multi-conductor Overbraided assemblies RF/Coax TNCs, Ns, SMA, SMB Semi-rigid & rigid coax Test range up to 20 GHz Electromechanical Fans, switches, power supplies Panel builds, motor assemblies Automated termination equipment Crimping, stripping, tinning

7 Cable Design and Testing We understand that lives depend on our products; they must maintain high reliability in adverse, variable environments, subjected to high stress. IEC provides services beyond the ordinary offering, so that we can maintain the highest level of quality at each stage. Our wire and cable services add value at every level. Clean room manufacturing environments Class 100,000 clean room manufacturing EMI, spectrum analyzer, 100,000 feet altitude chamber Thermal vacuum, temperature, shock, X-ray & 5,000 psi hydro test capabilities Environmental in-house testing to support your requirements Design and engineering 3D to 2D flat pattern conversion Design of automated functional & ESS test systems Process and test validation Design verification & validation Lifecycle management Design transfer Product & software design WIRE AND CABLE DESIGN AND TESTING High-reliability testing Continuity configurable to 20,000 points at voltages of 1500 VDC/1000 VAC Hipot/ground continuity VSWR, insertion loss to 20 GHz Mechanical testing for crimp strength Passive intermodulation distortion test Leak testing Harness testing (with back wired boards) Backplane testing Time domain reflectometry (TDR)

8 Precision Metalworking Your products must perform without fail, day in and day out. IEC helps ensure this through tight control of every aspect of your project, including fabrication of complex, close-tolerance sheet metal parts and assemblies. Our emphasis on quality assurance is built in we measure it, we monitor it, and we take actions to improve it. PRECISION METALWORKING By integrating robotic, MIG, TIG and projection welding capabilities with turret punch presses, 5-axis press brakes up to 150 tons and a highly trained staff, we are able to produce work that is Absolutely, Positively, Perfect and On-Time SM. The tooling used to manufacture many of these precision parts is designed and built in our own full-service machine shop. Fabrication Blanking & forming automated lasers, turret punch presses, and press brakes Robotic, MIG, TIG & projection welding capabilities Finishing requirements including graining, painting, plating and labeling Stamping Simple to complex, low to high volume stampings, utilizing punch presses up to 150 tons Compound, forming and progressive dies are built in our own full service tool room Improved product yields Improved manufacturing cycle times Lower unit costs

9 Machining and Assembly As a part of our full turnkey service offering, IEC Celmet specializes in CNC machining and CNC turning services from early stage prototyping through volume production. We possess state-of-the-art, high speed machining equipment capable of producing precision aluminum and other malleable materials including brass and copper. We also specialize in machining exotic materials such as titanium, as well as other commonly specified materials like stainless steel and plastics. Often times, our customers count on us to produce many of their most complex parts. Our investment in advanced engineering has created a wide range of value added services to ensure that our customers products are produced flawlessly the first time and every time. Machining CNC machining & CNC turning services Materials produced aluminum, brass, copper, stainless steel and plastics as well as exotic materials such as titanium Complex and large form factor parts, including sizes up to 20" 30" 50" Finite element analysis Reverse engineering Design optimization Electromechanical assembly Fully tested integrated sub-assemblies complete with materials such as belts, gears, pulleys, circuit cards and cable assemblies PCB & cable assemblies supplied by our network of IEC manufacturing plants PRECISION METALWORKING

10 Testing Service Laboratories To help us fulfill our mission to become your most trusted laboratory, IEC s testing service lab, Dynamic Research and Testing Laboratories, LLC, continues to make ongoing investments in technology. Our state-of-the-art test facilities can run a wide range of tests on your products to identify and isolate substandard components. Our staff of highly trained scientists perform exhaustive testing on your designs to ensure that they perform as intended even in the harshest environments. Our ISO certified lab performs advanced failure analysis and tests everything from microelectronic components to ruggedized cable and wire harness assemblies to help solve your toughest supply chain challenges. TESTING SERVICE LABORATORIES On-site advanced analysis techniques include: Keyence VHX-2000 Digital Microscope Creative Electron TrueView Elite 3D X-Ray C-mode Scanning Acoustic Microscopy (CSAM) Chemical Decapsulation Electrical Testing/Screening Energy Dispersive X-Ray Spectroscopy (EDX/EDS/EDAX) Fluorescent Microscopy Fourier Transform Infrared Spectroscopy and Thermogravimetry Thermal Analysis (FTIR/TGA) Highly Accelerated Stress Testing (HAST) Ion Polisher Particle Impact Noise Detection (PIND) Scanning Electron Microscopy (SEM) X-Ray Fluorescence (XRF) Wire-pull and Die Shear Conductor Analysis: Thermal Stress Testing Non-destructive and destructive failure analysis Counterfeit risk mitigation testing per AS5553 standards

11 Component Risk Mitigation As the threat of counterfeit electronic parts used in missioncritical platforms increases, our commitment to cutting-edge technology enables us to detect these parts, solve our customer s problems and maximize the life of their products. Component Risk Mitigation Test Plan Procuring material to support high-reliability applications is becoming increasingly challenging with time constraints, obsolescence and authentication issues. We execute a three-step approach to help with these concerns: Step One Define the severity of the final end component application; Step Two Define and acknowledge the amount of risk to be accepted; Step Three Perform component test procedure and validation plan. Regulatory Advocacy DRTL is focused on addressing the most pressing issues facing today s procurement of electronic components. We advocate the U.S. government s legislative changes to mitigate counterfeit parts leaking into our supply chain: NDAA Sections 254 (trusted defense systems), 806 (suspect suppliers), 807 (item-unique identification), 818 (detection and avoidance of counterfeit electronic parts), 833 ( safe harbor for GFE) DODI (trusted systems & networks) & (counterfeit prevention policy) FAR Case (higher level quality) & (unique identity codes) FAR Case (expanded reporting of non-conforming supplies) Trafficking in Counterfeit Goods and Services Section 2320 Proposed DFAR 2012-D055 (to implement NDAA 818) DFARS Case 2012-D050 (to implement NDAA 806) Counterfeit Part Analysis Methodologies The Government Industry Data Exchange Program (GIDEP) is recognized by the electronics industry as a life cycle management standard. SAE AS5553, 6081, 6171 MIL-STD-1580 CCAP DLA TESTING SERVICE LABORATORIES Copper Nickel Gold Zinc Carbon

12 FOUND FROM WEBSITE PDF RECREATED PMS Certifications ISO/IEC U.S. Small Business Administration ISO Environmental Awards 2013 Recipient Albuquerque, NM Facility 2011 Recipient Newark, NY Facility 2010 Small Business Sub-Contractor of the Year Marshall Space Flight Center Forbes Best Small Companies 2012 # # #29 IndustryWeek s Best Plants The IEC Family of Companies: IEC Electronics Corp. IEC Wire and Cable IEC Celmet Southern California Braiding IEC Albuquerque DRTL To contact us by phone, call Visit our website to learn more about IEC or to contact our sales team. CONTACT 2014 IEC Electronics Corp. All rights reserved.