Interconnect Products & Solutions For Defense & Aerospace

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1 AN AFFILIATE OF THE PHOENIX COMPANY OF CHICAGO Interconnect Products & Solutions For Defense & Aerospace z Audio Connectors z Data Connnectors z Custom Connectors z Battery Connectors z Antenna Connectors z Cable Assemblies z Integrated Products z Accessories

2 Mil-Con s Core Strengths are: World-Class Customer Service Audio Connectors Custom and Application Specific Designs Global Customer Support Turn-Key Solutions, Subassembly, About Us Mil-Con, Inc. was founded in 1983 as a manufacturer of 5 and 6-pin audio connectors for ground and airborne military communications equipment. As the company has grown, a full line of cable mount, board level, and chassis mounted versions were developed to satisfy standard as well as application specific interconnection requirements. Our audio connector products meet or exceed all of the applicable requirements of MIL-DTL In addition, Mil-Con has brought new innovations to this market segment with high density, reduced size, and EMI filtered connectors, many of which have become industry standards. Our Quality Policy Integrated Products Cable Assemblies Mil-Con believes that: Customers are the focus of what we do. Attitude, integrity, and innovative thinking reflect Professionalism. Trust, cooperation, and dedication are enhanced by Teamwork. Well-trained, informed, and empowered employees are more effective. Quality, Service, Delivery, Cost, and Safety are areas for continuous improvement. Quality Standards ISO 9001:2000 Certified IPC J-STD-001 Export Control Note: Products listed in this brochure may be subject to U.S. Government export regulations. Prior written approval from the U.S. Government may be required before they can be made available to a foreign person or exported from the U.S.

3 World Class Customer Service Communication provides a lifeline of information critical to the needs of all customers. Exceptional communication requires a system and team of professionals who are focused and driven to achieve a common goal. Mil-Con s team of dedicated employees and suppliers share this goal with enthusiasm and deliver accurate and responsive information to our customers. Factory sales personnel assist with information on pricing, delivery, and order status, while our global team of sales representatives provides local technical and application support to customers in all locations. Customer service also depends on the ability to consistently meet commitments. The foundation for Mil-Con s on-time delivery is in our manufacturing process and quality system. Our repeatable and efficient processes and dynamic quality controls result in satisfied customers through industry-leading delivery and quality ratings. Global Company/Global Technical Sales Offices Serving multi-national customers in expanding markets requires a global sales force backed by flexible manufacturing capacity in strategic locations. Mil-Con s customers receive global sales support through a team of local sales representatives, regional sales managers, and factory sales support personnel. The team provides worldwide sales administration and technical assistance 24 hours a day. Strategic manufacturing sites are established in Wood Dale, IL, Naugatuck, CT, and Guaymas, Mexico. These locations offer flexible manufacturing based on vertical integration, extensive capacity, and economical labor to meet delivery and cost objectives. When regulations allow, Mil-Con s parent company, The Phoenix Company of Chicago, Inc. can source materials globally through their Shanghai operation.

4 Audio Connectors Mil-Con s family of 5 and 6-pin M55116-type audio connectors includes both filtered and non-filtered versions in a variety of wire and printed circuit board terminations. Mil-Con excels at custom designs to meet specific electrical, mechanical, and environmental requirements. Our products are used successfully in worldwide, mission critical communications equipment operating in extreme environmental conditions. 5 and 6-Pin Plugs and Receptacles Front and Rear Panel Mount, Flange Mount, Cable Mount Solder Cup, Barrel Cup and PC Tails Filtered and Non-Filtered Versions Custom Configurations High Density Audio Style Connectors 19 and 27-Pin Configurations Audio Connector Accessories Dust Caps Backshells Custom and Application Specific Connectors Many of today s radios require rectangular connectors to meet the form factor of a hand-held radio. Mil-Con manufactures a variety of high density rectangular connectors in filtered and non-filtered versions. Designed to meet stringent environmental requirements, Mil-Con is a recognized leader in custom designed connectors for harsh environmental conditions. Rectangular Data I/O Connectors Contact Arrangements Filtered and Non-Filtered Versions PCB, Solder Cup Terminations Right Angle and Straight Cable Entry Unique Keying Features Custom Cylindrical Connectors meet specific designs and specifications for a variety of military programs. Mil-Con manufactures filtered and non-filtered Custom Cylindrical Connectors multi-pin connectors High Mating Cycle (up to 10,000) to meet these HMI Connectors specific program Filtered and Non-Filtered Versions applications.

5 Battery Connectors Battery connectors are required in traditional plug/socket contact styles as well as in circular contact designs for hand-held, twist-on battery attachment. Mil-Con designs and manufactures standard and custom battery connectors for both applications and manufactures flex-circuit and cable assemblies involving these connectors. Plug/Socket Contact Styles to Meet SINCGARS 6-Pin Battery Specifications Circular Contact Battery Connectors for Twiston, Hand-Held Radio Batteries Antenna Connectors Antenna connectors are required for all versions of man-pack, vehicular mount, and hand-held radios. Mil-Con designs and manufactures a wide range of custom antenna connectors including switching, filtering, and GPS functions. Manpack HF, VHF, UHF Whip Antenna Connectors Filtered and Non-Filtered Switching Versions Termination Options PC Tails RF Interfaces (BNC/SMA/BMA etc.) GPS Antenna Connectors Connector Transitions for Antenna Elements Military Cable and Connector Assemblies Military systems require high performing products delivered through a responsive and cost-effective supply base. Mil-Con helps our customers achieve these goals through our expertise in connector design and assembly, matched by efficient cable assembly manufacturing systems. Filtered Cable Assemblies RF/Microwave Cable Assemblies Flex Circuit Assemblies Cable Harnesses

6 Custom Connector Designs New communications programs often bring large challenges to the connector s size, performance, and cost. Audio, data, battery, and fill functions often rely upon a specific connector design to meet these needs. Mil-Con recognizes the critical role each connector plays in supporting various functions and offers industry-leading engineering support to assist our customers with designs to optimize performance and cost objectives. Broad Engineering Capabilities with Personal Service Successful program development requires a connector partner with the experience and capability to clearly understand and meet performance and time-based goals. Mil-Con s engineering staff has delivered proven designs on critical defense programs for over 25 years. Mil-Con s design expertise includes mechanical, electrical, environmental, and RF/Microwave disciplines. Our design engineers provide close technical support through on-site customer visits to review requirements, discuss ideas, and present proposals. Several rapid prototyping technologies allow for quick delivery of working models to facilitate evaluation of form, fit, and function. This broad capability and personal commitment gives our customers an experienced partner to assist in meeting the demands of critical programs with demanding schedules. Integrated Products and Leveraged Partnership Next-generation communication designs involve higher degrees of functionality and complexity. Meeting size and performance requirements often requires the combination of several functions in one connector. As an affiliate of the Phoenix Company, Mil-Con is able to combine the Phoenix corporate resources of Palco Connector s RF and Microwave connector design and in-house machining, Custom Assembly s SMT lines and turnkey box build, and Phoenix of Mexico s high quality, low cost manufacturing expertise to provide integrated solutions.

7 AN AFFILIATE OF THE PHOENIX COMPANY OF CHICAGO 555 Pond Drive Wood Dale, IL USA Tel: Fax:

8 Mission Statement Our mission is to provide our customers with World-class customer service and design expertise based on extensive experience and progressive development programs. We will accomplish this through our commitment to expanding design and service capabilities with global sales and manufacturing locations to maximize economic value to our customers and to our company. Mil-Con Global Locations: United Kingdom Wood Dale, IL Naugatuck, CT Guaymas, Mexico Mil-Con, Inc. 555 Pond Dr., Wood Dale, IL USA Tel: Fax:

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