Process controller with PROFIBUS DP and Modbus Master/Slave 1/8 DIN - 48 x 96 mm gammadue series X5 line

Transcription

1 BT X/E Process controller with PROFIBUS DP and Modbus Master/Slave /8 DIN - 48 x 96 mm gammadue series X line Sophisticated multifunction process controller with high level communications By its three different kinds of serial communications: PROFIBUS DP Slave Modbus Master Modbus Slave, the gammadue X line can interface, on different levels, with other devices, by exchanging informations, after processing them by mathematical package. The frequency input, added to the traditional inputs, two retransmission or control analogue outputs and four programs allow you to use it for the most diversified control strategies. E ISO 9 Certified

2 Fuzzy-Tuning Two methods of initial tuning are available: - Auto-Tuning one shot - Natural frequency one shot The Fuzzy-Tuning automatically selects one of the two methods which assure the best result for each condition. The Auto-Tuning method works best on the step response basis. When activated, if a deviation exists between the Setpoint and process variable larger than % of scale range, the controller modifies the output value. Then, in a short time, it calculates the PID parameters and the new algorithm is operational immediately. The main advantages of this method are fast calculation and quick implementation. Tuning Two methods of tuning are available: - one shot initial Fuzzy-Tuning - self-teaching continuous Adaptive-Tuning Adaptive-Tuning It is self-teaching and waits for process change to recalculate the new PID parameters. The new PID calculation does not influence the control output, avoiding any disturbance. The PID optimisation is done only when necessary (e.g. Setpoint changes or process disturbances like load changes). No action by the operator is required. The operating mode of Adaptive-Tuning is safe and user friendly. It tests the process response after a disturbance, it memorises the intensity and frequency of the reaction, then the Adaptive- Tuning checks the new information with its statistical data base. The correct PID algorithm is then ready to implement. This tuning is ideal for nonlinear processes where the PID parameters must be adapted to changing conditions. Configuration software A software tool is available to improve both the configuration and the parameterization. All the data can be stored to file. It is also possible to down-load the linearisation of the custom input by using the polynomial s coefficients and to configure the PROFIBUS DP profile file. Integrity in data copy Memory chip The memory chip makes possible a fast and safe transfer of data related to the configuration and all parameters. With a simple operation, the information can be stored and copied to the memory chip. The procedure can be protected by a password. memory chip The Natural frequency method works best when the process variable is very near to the Setpoint. When activated, it causes a process oscillation around the Setpoint value. The main advantage of this method is a reduced disturbance to the process. Disturbance New terms Up to 4 profiles with 6 segments can be programmed. Number of cycles as well as the max. allowed deviation can be configured. The time base can be selected from seconds, minutes and hours. Run, Hold and Stop functions can be performed by means the front keypad, by external commands or by serial communications. Setpoint programmer C Setpoint Program start SP SP SP2 SP3 SP4 Maximum allowed deviation band time Segment Initial /2 3 4 End SP9 SP SP SP2 SP3 SP4 SPF Time t t t2 t3 t4 t t9 t t/t2 t3 t4 2

3 The Fast view is a password protected review procedure of the most useful parameters. The combination of a luminous and comprehensive display and the ergonomic keypad allows the immediate access to the Fast view. Fast view Industrial standard for peripheral devices connection to a machine in a plant. The protocol installed in this controller, offers the following advantages against the standard normally supplied by other suppliers: Communications baudrate Up to 2 Mb/sec with electric isolation PROFIBUS DP Slave The list of data transfer (profile file) is user configurable. It can be set by means the gammadue configuration software. Modbus serial communications allows a controller to exchange informations with other devices, gammadue series or others with Modbus Slave serial communications (PLC). For instance it is possible to read the acquired value from a gammadue C indicator with alarms and send this value as remote Setpoint to a gammadue X3 controller; or the gammadue X controller can send the Setpoint profile of the running program to many X controllers without Setpoint programmer function. An X controller can realize a Modbus Master simple network for the low level data management. The X can also reduce the work of the SCADA and grant the exchange of data in case of its failure. The mathematical package is able to process any information Mathematical package there is in the controller by using a simple set of mathematical operations. For instance it can compare two values by selecting higher or lower, to do the sum or the ratio and so on. Together with Modbus Master, it becomes a very powerful information handler; it can, for example, send to different controllers the same Setpoint profile with different values for every controller. AutoLink Self-configuring supervision software. Major features include monitoring and control of the connected devices, the visualisation by means of instrument faceplates, trend and mimic pages, data archiving as well as report generation. A self-configuring tool automatically polls the connected devices and build up the application software, reducing the start-up costs. 3

4 gammadue the right solution to your needs Your needs High speed data acquisition and signal management Use of differents actuators Process with time variable characteristic Alarm signalling and diagnostic Interfacing with other devices Temperature profile Safe and reproducible configuration and parameter settings Environmental protection Noise immunity Universal input signals, linear as well as non-linear Reliability and safety Technical support Our solutions Sampling time: ms measure update time: ms Two analogue outputs, heat/cool (linear, water, oil), valve control output with potentiometer position feedback Two initial and one continuous calculations of the right control parameters Absolute, band and deviation alarm, Latching/Blocking, loop break alarm Serial communications at 92 baud Modbus/Jbus Master and Slave, PROFIBUS DP at 2 Mbaud, two retransmission outputs, Remote Setpoint input, three digital inputs 4 program with 6 segments, 3 stored Setpoints Memory chip for data transfer and storing, configuration and parameterisation software IP6 front panel protection (indoor, dust and water protection) Electromagnetic compatibility Configurable input (TC, RTD, ma, Volt and T, infrared sensor, custom linearisation, frequency input up to 2 KHZ) CE compatibility, ASCON is ISO 9 certified, 3 years warranty Technical application assistance from ASCON sales and after sales service Resources Memory Chip Data Copy/Data Store Operating mode Control Alarms Retransmission Main universal input Auxiliary input Three digital inputs PV AUX IL IL2 IL3 OP OP2 OP3 OP4 OP OP6 PV/SP Single OP OP2 OP3 OP4 OP OP6 2 action OP OP OP2 OP3 OP4 OP6 3 OP OP2 OP3 OP4 OP OP6 4 Double OP OP OP2 OP3 OP4 OP6 action OP OP2 OP OP3 OP4 OP6 6 OP OP6 OP OP2 OP3 OP4 7 Valve OP OP2 OP3 OP4 OP OP6 Setpoint X Fuzzy tuning with automatic selection Continuous tuning IL, IL2 or IL3 connected functions One shot Auto tuning One shot Natural Frequency Adaptive Modbus RS48 Master Link to other instruments Modbus RS48 Slave Parameterisation Supervision 4

5 Technical data Features (at 2 C T. env.amb.) Total configurability PV input (for signal ranges see table ) Operating mode and Outputs Control mode Description From keypad or serial communication the user selects: - the type of input - the type of Setpoint - the type of control algorithm - the type of output - the type and functionality of the alarms - control parameter values - access levels A/D converter with resolution of 6. points Common characteristics Accuracy Update measurement time: ms Sampling time (max. update time of the output adjustable):.. sec. Configurable - Input shift: digit Input filter with enable/disable: seconds.2% ± digits for temperature sensors Between and.% ± digits (for mv and ma) 24V~error is minimal Resistance PtΩat C 2 or 3 wires Max. wire Res.:2 Ωmax thermometer (IEC 7) connection (3 wires) Sensitivity: (for Τ: R+R2 C/ F Burnout (with any. C/ C E. T. must be <32Ω) selectable combination) <. C/ ΩWire Res. L,J,T,K,S,R,B,N,E, Internal cold junction Line: Ωmax W3,W (IEC 84) compensationwith NTC Input drift: Thermocouple Rj >MΩ Error C/2 C <2µV/ C Env. Temp. C/ F ±. C Burnout <µv/ωwire Res. selectable 4-2mA, -2mA DC input (current) Rj >3Ω Burnout. Engineering -mv, -3mV units, conf. decimal Input drift: point, position with DC input (voltage) Rj >MΩ or without <.% / 2 C Env. Temp. -, -, -V I. Sc.: <.µv/ωwire Res. Rj >KΩ F. Sc.: Frequency Low level 2V (min. range of digit) -2. / -2.Hz High level4-24v Current RemoteSetpoint /4-2mA Bias in engineering units and ± range not isolated Rj = 3Ω Auxiliary inputs Ratio from accuracy.% Voltage -, -, -V Local + Remote Setpoint Rj = 3KΩ Potentiometer from Ωto KΩ Feedback valve position The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, Digital inputs external contact 3 Stored Setpoint activation, keyboard lock, measure hold, produces any slope inhibit and output forcing 3 logic of the following actions: Program run/hold and selection (if option installed) single or double action P.I.D. loop or On/Off with, 2, 3 or 4 alarms Algorithm Proport. band (P) Integral time (I) Derivative time (D) Error dead band Overshoot control Manual reset Cycle time (Time poportional only) Min./Max output limits Control output rate limit Soft-start output value Output safety value Control output forcing value Control output hysteresis Dead band Cool proportional band (P) Cool integral time (I) Cool derivative time (D) Cool cycle time (Time proportional only) Cool control output high limit Cool output max. rate P.I.D. with overshoot control or On/Off with valve drive algorithm, for controlling motorised positioners % 9999 sec sec enabled disabled.. digit.. %.2. sec % separately adjustable %/sec % time 9999 sec - % - % % Span in engineering units..% % 9999 sec sec.2. sec % /sec enabled disabled enabled disabled Single action PID algorithm On/Off algorithm Double action PID algorithm (Heat/Cool) Input type RTD Pt IEC7 RTD 2xPt IEC7 per T TC L Fe-Const DIN437 TC J Fe-CU4% NI TC T Cu-CuNi TC K Cromel-Alumel TC S Pt% Rh Pt TC R Pt3% Rh Pt TC B Pt3% Rh Pt 6% TC N Nicrosil-Nisil TC E Ni% CR CuNi TC NI-NiMo8% TC D W3%Re 2%Re TC C W%Re W26%Re /4 2 ma /3 mv / V V Custom scale Frequency Table : PV input Scale range C F -2 6 C F -.. C F 6 C 32 2 F 6 C 32 2 F -2 4 C F 2 C F 6 C F 6 C F 8 C F 2 C F 6 C 32 2 F C F 2 C F 2 C F Configurable engineering units ma, mv, V, bar, psi, Rh, ph On request...2khz or...2khz

6 Technical data Features (at 2 C T. env.amb.) Control mode OP-OP2 outputs OP3 output OP4 output Analogue / digital OP and OP6 outputs AL- AL2 - AL3 AL4 alarms Setpoint Programmable Setpoint (optional) Tuning Auto/Man selection Serial comm.s Auxiliary supply Operation alarm safety General characteristics Description Motor travel time 6 sec Motor minimum step to..% Valve drive PID algorithm Feedback potentiometer Ω KΩ SPST relay N.O., 2A/2V~for resistive load Triac, A/2V~for resistive load SPDT relay N.O., 2A/2V~for resistive load SPST relay N.O., 2A/2V~for resistive load Galvanic isolation: V~/ min Analogue: /...V,...V, Ω / 2mA max Control or PV/SP Short circuit /4 2mA, 7Ω/V max retransmission protected Digital: /24V- ±% - 3mA max Resolution 2 bit for solid state relay Accuracy:.% Hysteresis % Span in engineering units Active high Deviation threshold ±range Action Band threshold range Active low type Absolute threshold whole range Action Sensor break, heater break alarm Special functions Acknowledge (latching), activation inhibit (blocking) Connected to Timer or program (if options installed) (OP3,OP4) Local + 3 stored Up and down ramps digit/min or digit/hour Remote only (OFF=) Local and Remote Low limit: Local with trim from low range to high limit Remote with trim High limit: If option from low limit to high range Programmable installed Remote Setpoint not available with frequency input 4 programs, 6 segments ( initial and end) From to 9999 cycles or continuous cycling (OFF) Time values in seconds, minutes and hours Start, stop, hold, etc. activated from the keypad, digital input and serial line Fuzzy-Tuning type. The controller selects automatically Step response the best method according to the process conditions Natural frequency Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuous calculation of the PID parameters Standard with bumpless function, by keypad, digital or serial communications RS 48 isolated, SLAVE Modbus/Jbus protocol, 2, 24, 48, 96, 9.2 bit/sec 3 wires RS 48 isolated, MASTER Modbus/Jbus protocol, 2, 24, 48, 96, 9.2 bit/sec 3 wires RS48 asynchronous / isolated, PROFIBUS DP protocol, from 96 bit/sec at 2MB/sec selectable, max lenght m (at 2 Mb/sec.) +24 ±2% 3mA max - for external transmitter supply Measure Detection of out of range, short circuit or sensor break with input automatic activation of the safety strategies and alerts on display Control Safety and forcing value -%...% separately adjustable output -% % Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time Access Password to access the configuration and parameters data protection Fast view -24~ (-% + %) /6Hz or Power Power supply 24~ (-% + 2%) /6Hz and 24V (continuous) consumption (fuse protected) (-% + 2%) W max Safety Compliance to EN6- (IEC-), installation class 2 (2V) pollution class 2, instrument class II Electromagnetic compatibility Compliance to the CE standards Protection EN629 (IEC29) IP6 front panel Dimensions / 8DIN - 48 x 96, depth mm, weight 38 gr apx. Electrical wirings DP DN 2 DG 3 C VP A IN b TC B 2 RTD mv/v/ma Profibus DIGITAL INPUTS OP Dimensions 48 mm.89 in Panel cut-out mm in RS48 (master) 96 mm 3.78 in mm 4.33 in mm in 3 2 L 4 26 N C NC 7 POT 29 C OP3 8 % 3 NO REM 9 3 NO OP 2 32 C OP6 33 NO OP N/C 34 NO IN2 OP C V OUT 6 mm min 2.6 in min RS48 (Slave) mm max.39 in max 3 mm min 4.4 in min 6

7 Ordering codes Line Basic model Accessories Model: Power supply Outputs Serial/Mathematical package Options Setpoint programmable Instr. handbook Colour X A B C D _ E F G Power supply -24V~ (-% +%) 24V~ (-2% +2%) or 24V (-% +2%) OP-OP2 outputs Relay-Relay Triac-Triac A 3 B Serial communications/mathematical package Not fitted Mathematical package RS 48 Modbus/Jbus SLAVE + Mathematical package RS 48 Modbus/Jbus SLAVE+MASTER + Mathematical package PROFIBUS DP SLAVE + Mathematical package RS 48 Modbus/Jbus SLAVE+PROFIBUS DP SLAVE + Mathematical package Options None Frequency input (Remote Setpoint not available) Second analogue/digital output (OP6) Frequency input + second analogue output (OP6) (Remote Setpoint not available) Setpoint programmer Not fitted Four 6 segments programs Instruction handbook Italian-English (std) French-English German-English Spanish-English Front case colour Dark (std) Beige C D 4 6 E 4 F 2 3 G If not differently specified the controller will be supplied with standard version Model: X 3-7

8 ASCON spa 22 Bollate (Milano) Italy Via Falzarego, 9/ Tel Fax info@ascon.it ASCON FRANCE 2 bis, Rue Paul Henri Spaak ST. THIBAULT DES VIGNES F LAGNY SUR MARNE - Cedex Tél. +33 () Fax +33 () ascon.france@wanadoo.fr AGENCE SUD-EST Tél. +33 () Fax +33 () WORLDWIDE NETWORK OF DIRECT SALES CENTRES, DISTRIBUTORS AND VARs Europe Belgium, Cyprus, Croatia, Czech Rep, Finland, France, Germany, Great Britain, Greece, Holland, Ireland, Norway, Portugal, Romania, Russia, Slovenia, Spain, Sweden, Switzerland, Turkey, Ukrain Americas Argentina, Brazil, Chile, Colombia, Ecuador, Peru, United States Over the world Australia, China, Hong Kong, India, Israel, Malaysia, New Zealand, Singapore, Taiwan, Thailand, South Africa & South East Africa The specifications in this document may therefore be changed without notice - Modbus is a trademark of AEG Schneider Automation