Process controller Setpoint programmer 1/16 DIN - 48 x 48 mm gammadue series M5 line

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1 BT. 2.9 M/E Process controller programmer /6 DIN - 48 x 48 mm gammadue series M line Advanced features, customizable and process adaptable High speed data aquisition and signal management. Efficent information transfer to the supervisor. Ability to adapt itself to changing process conditions. The most sophisticated 48 x 48 of the gammadue series is user-friendly due to easy and customizable procedures. The outputs (analogue, time proportioning or valve control) are freely addressable to the different functions like control, alarm or retransmission. The programmable and the memory chip help the M line achieve mini process controller status. UL E ISO 9 Certified ASCON spa Via Falzarego, 9/ - 22 Baranzate - (Milano) Italy - Tel Fax

2 gammadue the right solution to your needs Your needs High speed data acquisition and signal management Use of different actuators Process with time variable characteristic Alarm signalling and diagnostic Interfacing with other devices Temperature profile Safe and reproducible configuration and parameter settings Quick learning Ergonomic compatibility with other devices Environmental protection Easy to use Noise immunity Universal input signals, linear as well as non-linear Reliability and safety Technical support Our solutions Sampling time: ms measure update time: ms Analogue output, heat/cool (linear, water, oil), valve control output with potentiometer position feedback Initial and automatic calculation of the right control parameters 4 alarms addressable to one or more outputs, latching/blocking, absolute or deviation thresholds, loop break alarm, heater break alarm by current transformer input Serial communications at 92 baud Modbus/Jbus protocol, analogue retransmission output and Remote s program with 6 segments, 2 stored s Memory chip for data transfer and storing, configuration and parameterisation software Every model has the same operating method Two colours: beige or darkgrey front panels IP6 front panel protection (indoor, dust and water protection) Ergonomic keypad, clear and comprehensive display Electromagnetic compatibility Configurable input (TC, RTD, ma, Volt and T, infrared sensor, custom linearisation) CE compatibility, ASCON is ISO 9 certified, 3 years warranty Technical application assistance from ASCON sales and after sales service Resources Operating mode Main universal input PV Memory Chip Data Copy/Data Store (option) OP Control Alarms Retransmission PV/SP Single OP OP2 OP3 OP4 Auxiliary input (option) Two digital inputs AUX IL IL2 M OP2 OP3 OP4 (option) 2 Single OP4 OP OP2 OP3 3 Double OP OP2 OP3 OP4 4 Double OP OP4 OP2 OP3 Double OP4 OP2 OP OP3 6 Valve OP OP2 OP3 OP4 Digital inputs (IL, IL2) functions Modbus RS48 Parameterisation Supervision (option) Tuning One shot Auto tuning Adaptive 2

3 Technical data Features at env. 2 C Total configurability Operating modes Control mode PV input (for signal ranges see table ) Auxiliary inputs (options) Digital inputs Control output (analogue) Description The choices are: input type, operating mode, type of control, safety strategies, alarm strategies loop with single/double output loop as the latter with the addition of the programmer Algorithm PID with overshoot control or ON-OFF PID with valve algorithm, for controlling motorised valves Proport. band (P) % Integral time (I) 9999 s User PID control Derivative time (D) s enabled/disabled Manual reset % output User enabl./disabled P and PD control Cycle time.2 3. s Time prop. control Hysteresis Dead band..%..% ON-OFF control Cool Proport. band % Cool Integral time 9999 s User Heat-Cool control Cool Der. time s enabled/disabled Cool cycle time.2 3. s Motor travel time 6 s Motor minim. step Feedback potent...% Ω kω Motorised valves Common characteristics Accuracy Resistance thermometer (for T: R+R2 must be <32Ω) Thermocouple A/D converter with resolution of 6. points Update measurement time: ms Sampling time (max. update time of the output adjustable):.. s configurable - Input shift : digit Input filter with enable/disable: s.2% ± digits for temperature sensors Between 24V~.% ± digits (for ma and mv) the error is minimal PtΩ a C (IEC 7) C/ F selectable L,J,T,K,R,S (IEC 84) C/ F selectable /4 2mA DC input (current) Rj = 3Ω mv Rj = MΩ DC input (voltage).../.../...v Rj = KΩ Current /4 2mA Remote Rj = 3Ω Not isolated accuracy.% Voltage.../.../...V Rj = 3KΩ 2 or 3 wires or 2 Pt for T Internal cold junction compensation Max. wire res.: 2Ω (3 wires). C/ C Env. t. <. C/Ω Wire res. Max. wire res: Ω Sensitivity <2µV/ C Env. t. <µv/ω Wire res. Engineering units Decimal point conf. with or without Input drift: <.% / 2 C Initial Sc.: Env. temperature Full Sc.: <µ/ω Wire res. (minim. range digits) Bias in engineering units and ± range Ratio from Local + Remote max. span Display from to 2 A CT current or ma resolution of A with alarm threshold transformer hdw selectable (Heater break alarm) Ω KΩ Position feedback Potentiometer supply. 3mV measurement The closure of Auto/Man mode change, Local/Remote the external mode change, Stored s contact activation, keypad lock, measure hold and 2 logic produces any slopes inhibit. of the following Start, stop, hold of a program s (only with programmer) Single or double channel, direct or reverse Minimum limit.% (OP heat) Maximum limit.% (OP heat), -. % (OP2 cool) Input type RTD PtΩ at C RTD 2xPtΩ at C for T T/C type L Fe-Const. T/C type J Fe-Cu 4% Ni T/C type T Cu - CuNi T/C type K Cromel Alumel T/C type R Pt3%Rh-Pt T/C type S Pt%Rh-Pt /4 2 ma, mv / V, V mv Custom scale Table : PV input Scale range -2 6 C F C F -.. C F 6 C 32 2 F 6 C 32 2 F -2 4 C F 2 C F 6 C F 6 C F Configurable engineering units ma, mv, V, bar, psi, Rh, ph On request 3

4 Technical data Features at env. 2 C Control output Alarms Analogue output OP4 Programmable Tuning Auto/Manual station Serial comm.s Auxil. supply Operational safety General characteristics Description Max. slope Safety value Time proportioning Analogue Galvanic isolation Vac/min Resolution: 2 bit (.2%) Accuracy:.% Short circuit protected Ramp up and down, with slope in digit/s, digit/minute or digit/hour between..% of the range High and low limits %/s up and down - %. User enabled/disabled 2 Relays SPST NO, 2A/2Vac resistive loads (4A/2Vac) 2 Triacs SSR drive Current Voltage Motorised valve (3 states) Raise - Stop - Lower A/2Vac resistive loads 22Vdc, 2mA max. (for static switches) /4 2mA max. 7Ω/Vmax. //V Ω/2mA max. Double 2 poles NO, 2A/2Vac resistive load Galvanic isolation Vac/min 2 bit (.2%) Accuracy.% Short circuit protection SPST NO, 2A/2Vac resistive load - hysteresis..% symmetrical Active high Deviation threshold ± range Action Band threshold range Active low type Absolute threshold Whole range Action Heater Break detection Loop Break Alarm Special Activation inhibit (blocking) functions Acknowledge (latching) Related to the program (OP3) Current: /4 2mA 7Ω/V max. Voltage:.../.../...V Ω/2mA max. Local plus 2 stored s Only Remote Local and Remote Local with trim Remote with trim Time programmable Retransmission of PV or SP program, 6 segments (initial and end) From to 9999 cycles or continuous cycling (OFF) Time values in seconds, minutes and hours Start, stop, hold, etc. activated from the keypad, digital input and serial comm.s One shot tune-step response method for calculating the PID terms parameters Adaptive tune self-learnig, not intrusive, analysis of the process response to disturbances and continuous calculation of the PID parameters (not available with the Programmer option) Integrated in the controller, bumpless Operated from keypad, digital inputs and serial communications RS 48 isolated, Modbus/Jbus,2, 2,4, 4,8, 9,6, 9,2 bit/s, 2 wires 8Vdc ±2%, 3mA max. for transmitters (2, 3, 4 wires) Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety value:- +%, (user enabled/disabled) Parameters and configuration data are stored in a non volatile Parameters memory for an unlimited time. They are organised in functionally homogeneous groups, as: visible and changeable, visible and not changeable, not visible Access protection Password to access the configuration data and the parameter protection menu Power supply...24vac (-...+%) /6Hz or 24Vac( %), /6Hz and 24Vdc (-...+2%). Power consumption 3W max. Safety Compliance EN6- (IEC -), inst. class 2 (2,kV), poll. class II Electromagnetic compatibility Compliance to the CE standards for industrial system and equipment UL and cul Approval File E7642 Protection EN629 (IEC 29) IP6 front panel Dimensions / 6 DIN - 48 x 48, depth mm, weight 23 g approx. 4 Electrical wirings Dimensions

5 Tuning programmer Two methods of tuning are available: - Auto-Tuning one shot - Adaptive-Tuning continuous and self-teaching The Auto-Tuning method works best on the step response basis. When activated it modifies the output value and, in a short time, calculates the PID parameters. The new algorithm is operational immediately. The main advantages of this method are fast calculation and quick implementation. If the Adaptive-Tuning is not requested, the controller can be fitted with a programmer option. A profile of up to 6 segments can be programmed. Number of cycles as well as the max. allowed deviation can be configured. The time base can be selected from seconds, minutes and hours. Run, Hold and Stop functions can be performed by means the front keypad or by external commands. Integrity in data copy Memory chip The ASCON self teaching Adaptive-Tuning waits for process change to recalculate the new PID parameters. The new PID calculation does not influence the control output, avoiding any disturbance. The PID optimisation is done only when necessary (e.g. changes or process disturbances like load changes). No by the operator is required. The operating mode of Adaptive- Tuning is safe and user friendly. It tests the process response after a disturbance, it memorises the intensity and frequency of the re, then the Adaptive- Tuning checks the new information with its statistical data base. The correct PID algorithm is then ready to implement. This tuning is ideal for non-linear processes where the PID parameters must be adapted to changing conditions. The memory chip makes possible a fast and safe transfer of data related to the configuration and all parameters. With a simple operation, the information can be stored and copied to the memory chip. The procedure can be protected by a password. The Fast view is a password protected review procedure of the most useful parameters. The combination of a luminous Configuration software A software tool is available to improve both the configuration and the parameterization. All the data can be stored to file. It is also possible to down-load the linearisation of the custom Fast view - fast parameter access and comprehensive display and the ergonomic keypad allows the immediate access to the Fast View. memory chip input by using the polynomial s coefficients.

6 Ordering codes Model: Power supply Outputs Serial comm.s/options Instr. handbook Colour Power supply...24vac (-...+%) 24Vac ( %) or 24Vdc (-...+2%) Outputs OP (OP2) Relay-Relay Relay-Triac Triac-Relay Triac-Triac Serial comm.s Not fitted RS 48 Modbus/Jbus protocol Options None [2] Auxiliary Feedback potentiometer [2] input Remote [] Current transformer Auxiliary SSR drive/analogue output SSR drive/analogue + Remote [] [2] None [2] Auxiliary Feedback potentiometer [2] input Remote [] Current Transformer SSR drive/analogue auxiliary output Programmer Not fitted Fitted (adaptive-tuning not available) Instruction handbook Italian-English (std) French-English German-English Spanish-English Line Basic model Accessories M A B C D E F G A 3 B 2 4 C D E F 2 3 The specifications in this document may therefore be changed without notice - Modbus is a trademark of AEG Schneider Automation Front case colour Dark (std) Beige [] Not available with programmer installed (E =) [2] Second digital input (IL2) not available If not differently specified the controller will be supplied with standard version Model: M 3- G

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