Circular Economy and Life Cycle Management

Transcription

1 II Workshop Tecnológico Design for Environment (DfE) SENAI CNI São Paulo - 03/12/2014 Circular Economy and Life Cycle Management Prof. Aldo Roberto Ometto

2 NUMA Research Center > São Carlos Engineering School (EESC) > Production Engineering Department (SEP) > Advanced Manufacturing Research Centre (NUMA)

3 NUMA Competences Manufacturing Process Optimization Business Process Management Agile Project Management Knowledge Management Quality Management Product Development Change Management Project Management Enterprise Modeling Maturity Model Life Cycle Engineering Life Cycle Management - LCM Remanufacturing Reverse Logistic Ecoinnovation Sustainable Manufacturing Industrial Ecology Ecodesign Product-Service System - PSS Life Cycle Assessment - LCA Logistics Six Sigma Automation Lean Production Collaborative Network Performance Measure Information Technology Continuous Improvement Product Lifecycle Management - PLM

4 Population Stop population growth by higher living standard Standard of Living Population t t Higher standard of living only possible by decreasing resource use Ecological Limits Standard of Living Higher standard of living through higher resource use exceeds ecological limits Resource Use t Ecological Limits Standard of Living Resource Use t By increasing the use productivity of resources higher standard of living within ecological limits Adequação Ambiental de Empresas - Prof. Aldo R. Ometto - 4 Source:TUBerlin Standard of Living Use productivity of ressources Resource Use Population t

5 Circular Economy Linear consumption is reaching its limits. A circular economy has benefits that are operational as well as strategic, on both a micro-and macroeconomic level. This is a trillion-dollar opportunity, with huge potential for innovation, job creation and economic growth. (World Economic Forum, 2014) Facility Management Redistribution Production Distribution Use Reprocessing Disposal Serviceengineering Information Management Selling Use Logistics Pool Management Product data preparation Product Development Reassembly Cleaning, Inspection, Disassembly Remanufacturing Maintenance Repair Adaptation Product data preparation Cleaning methods Separation tools Source: TUBerlin

6 Circular Economy A circular economy is an industrial system that is regenerative by intention and design. It replaces the end-of-life concept with restoration, shifts towards the use of renewable energy, eliminates the use of toxic chemicals, which impair reuse and return to the biosphere, and aims for the elimination of waste through the superior design of materials, products, systems and business models. (Ellen MacArthur Foundation, 2012 e 2013)

7 Life Cycle Engineering The art of designing the product life cycle through choices about product concept, structure, materials and process (Alting and Legarth, 1995) Hauschild, M.; Jeswiet, J.; Alting, L. (2005)

8 Life Cycle Management LCM is a product management system aiming to minimize environmental and socioeconomic burdens associated with an organization s product during its entire life cycle and value chain. LCM is making life cycle thinking and product sustainability operation for businesses through the continuous improvements of product systems. UNEP, 2007

9 Eco-innovation Eco-innovation is the development and application of a business model, shaped by a new business strategy that incorporates sustainability throughout all business operations based on life cycle thinking and in cooperation with partners across the value chain. It entails a coordinated set of modifications or novel solutions to products (goods / services), processes, market approach and organizational structure which leads to a company s enhanced performance and competitiveness. UNEP, 2014

10 Eco-innovation Implementation Process

11 Eco-innovation management: from business model innovation to business process management Goal: To develop a guideline for eco-innovation management based on the inclusion of a set of life cycle management principles, practices and techniques into business model innovation and business process management. LCM Principles From strategic levels... LCM Practices LCM Techniques...to business process and operations.

12 Activities Environmental Sustainability Proposal for the Strategic Planning process for Ecoinnovation Goal: To bring, for the Strategic Planning process, a set of steps, activities and support tools to help top managers to include environmental sustainability, with a life cycle perspective, in their strategic decisions. Environmental sustainability with a life cycle perspective Mission and vision statement Methodology includes five case studies in Brazilian, US and Swedish organizations Internal and External analysis Goals definition Strategy definition Support tools Partner: University of California Berkeley Strategy implementation

13 Roadmap for integration of management system: focus on business process management and maturity levels aiming sustainability Goal: Develop a Roadmap for integration of management system to improve corporate sustainability performance through maturity levels of Business Process Management (BPM) and Integrated Management System (IMS) for sustainability

14 NPD reference model Product Lifecycle Management: Body of knowledge Publications, Cases, Practices, Methods, Lectures (+ 18 other classes) Knowledge portal: free access! VEDUCA (online courses): free access! NPD online reference model: free access! NPD and Project Management courses Product Development Post- Pre- Development Product Strategic Planning Gates >> Product and Process Monitoring Product end of life management Project Planning Informational Design Conceptual Design Detailed Design Production Preparation Product Launch Support Processes Engineering Change Management Product Development Process Improvement

15 Life Cycle Assessment for the Brazilian context Goal: Methodological development of regionalization of environmental impacts characterization models in Life Cycle Impact Assessment for Brazil. Life Cycle Impacts Description and analysis of major characterization models for impact assessment Recommendations for adapting characterization models in Brazil

16 Ecodesign successful industrial case in Brazil 25% of recycled plastic 20% of recycled plastic

17 Reference Model for Product-Service Systens (PSS) Goal: Develop a reference model for Product-Service System (PSS) development process. Reference model Information Resource Activity Organization Knowledge concepts methods / techniques - tools

18 Sustainable manufacturing Goal: Environmental assessment and on line monitoring of manufacturing processes based on LCA and LCM. Environmental on line monitoring Graphical interface Report and file generation Historical data collection Life Cycle Management

19 Cleaner Production and Lean Manufacturing integration: guidelines to decision-making process Goal: Propose guidelines do decision-making process aiming the integration of Cleaner Production and Lean Manufacturing practices

20 Reference model for remanufacturing management: GRem Goal: Reference model for remanufacturing considering managerial, operational and support business processes

21 Remanufacturing oriented production equipment development Goal: to propose a reference model for developing remanufacturing production equipment. Demonstration of a grinding machine development oriented Virtual environment for demo Story board Machine Monitoring Control System towards remanufacturing

22 Web-guidelines for developing business models for remanufacturing Goal: to assist companies in creating their own tailor-made remanufacturing business model.

23 Eco-innovation in SMARTPARKS: sustainable strategies and methods to promote industrial, urban and agricultural symbiosis in Brazil and Spain Partners: University of Sao Paulo (USP),Federal University of Sao Carlos (UFSCar) and Autonomous University of Barcelona (UAB)

24 New books

25 Cooperations

26 Prof. Aldo R. Ometto