Copyright 2013 Kali Protectives. All rights Reserved. Reproduction forbidden. Some of the products shows may differ from the products supplied.
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1 Copyright 2013 Kali Protectives. All rights Reserved. Reproduction forbidden. Some of the products shows may differ from the products supplied. All products designed and engineered by Kali Protectives.
2 So many times when looking at a company s claim you have to ask yourself Is this real or is this just salesman speak? So let us tell you about our technologies and you can make your own decision: A helmet has two essential elements that help protect you: a shell and energy absorbing foam. These two components dissipate the energy of an impact to your head. The shell, or the hard outer surface of a helmet, and has 3 functions. First, it prevents sharp object penetration. Second, it protects the energy absorbing foam from abrasion, and lastly, it spreads out the force of an impact over a greater area. As the second component of the puzzle, the energy absorbing foam is the muscle of a helmet and the more active of the two. The foam does the bulk of the work, cushioning and redirecting the G-forces of any impact making its way towards your head. Standard helmet technology constructs the shell and the energy absorbing foam composite or EPS (Expanded PolyStyrene) as two separate pieces. A helmet is typically constructed by shooting small beads into a mold. The shaped EPS is then pulled from the mold and spot glued to taped inside the helmet shell which is molded separately. This means that during an impact there will actually be a gap on the G-force, a micro- second where the energy is transferred between one protective material, the shell, and the next, the EPS foam. The result of this separate-but-gluedconstruction is a less efficient transfer of energy when a helmet is impacted. Our patented COMPOSITE FUSION technology incorporates the EPS foam as an integral part of the shell. With this technology, our EPS foam is formed inside the exterior shell meaning no separation in molding. As the small beads expand during the steaming process, they are directly fused with the exterior shell itself (no spot glue or tape is needed). The introduction of COMPOSITE FUSION Plus is the next progression of this revolutionary construction. COMPOSITE FUSION Plus technology incorporates unique pyramids of different foam densities within the EPS. During impact, as energy is transferred from shell to foam, the unique pyramid shapes collapse first, thereby directing the energy sideways within the foam, instead of linearly down to your head. This spreads the impact load over a greater area, allowing us to use softer density foam next to your head, right where you want it. We look forward to the opportunity of proving that Kali Protectives strives to be the leader in body protection. Testing and retesting is a vital part of our development cycle and we use the data from our test labs not simply to pass safety checks, but to develop and refine our products. We also rely on a dedicated team of riders who put our gear through the harshest real world conditions. Our company is made of riders; this is a never-ending process that we are all passionate about. - Brad Waldron, David Assyag, & Mike Wilson Founders
3 Patented Composite Fusion TM technology incorporates the energy absorbing EPS foam as an integral part of the shell. Our EPS foam is formed inside the exterior shell and not in a separate mold. As the small EPS beads expand during the steaming process, they are directly fused with the exterior shell itself (no spot glue or tape needed). This is important because now, without a gap or requiring a third party bonding agent, the impact energy can be transferred to the EPS foam more efficiently, allowing for a stronger materials connection. Taking Composite Fusion TM technology a step further, Kali s Composite Fusion Plus TM technology has the same super tight connection but also incorporates a special impact foam design. Using geometric shapes of different density inside the foam, the Composite Fusion Plus design further helps dissipate the shock forces as they travel through the foam. The way in which a Composite Fusion TM helmet absorbs the energy of an impact is much more fluid than a traditional helmet. The smooth curve provides constant impact dissipation through the super tight shell/foam connection, reducing energy spikes. Traditional construction The way in which a composite helmet absorbs the energy of an impact is much more fluid than a traditional helmet. The smooth curve provides constant impact dissipation though the super tight shell/foam connection, reducing energy spikes.
4 A material made of fine carbon fibers woven into a cloth then bonded together with a synthetic plastic or resin, giving the resulting composite (mix) a low fiber density, high modulus (absolute value) and very high strengh-to-weight ratio. A material made of fine glass fibers woven into a cloth then bonded together with a synthetic plastic or resin, giving the resulting composite (mix) a relatively high strenghto-weight ratio. Revolutionary breakaway visor system Camera & light mouths now included Alluminized Fiberglass for the purpose of increasing material rigidity Plastic materials with generally low modulus which can be stretched and formed to create protective surfaces and reinforcements Utilizes two densities of EPS foam, standard foam closer to the exterior and softer EPS closer to your head Aromatic polyamide synthetic fibers are characterized by excellent flame-resistance, high-strengh and even higher modulus (absolute toughness) A revolutionary mix of Kevlar TM, Carbon fiber and Fiberglass for strengthening key areas of the shell A multi-impact nitrile foam which expands body armor shock absorption EXTRA PADDING Designed from inception for neck brace compatibility with the SARPA TM, ASTRA TM and KAVACA TM Extra pad and/or liner pieces are added to help customize your fit Thermoplastic resin ribs designed for extruded body armor protection Multiple protective plate design for optimum flexibility and fit SUPERVENT technology provides reinforced a super-structure to critical airflow vents. SUPERVENT technology is born of the commitment to provide ventilation while minimizing structural weakness. A special skeletal material reinforces the design of key vents to provide additional reinforcement in the case of an impact. This allows large, super functional airflow will minimizing risk of penetration during impact. The DUAL CLOSURE System allows a simple and efficient dual-sided closure adjustment at the rear of the helmet. This closure system is featured on the MARAKA, the AVANA and the AVITA. The BUMPER FIT System assures a secure fit with special pads designed of an absorbent cross-linked polymer material. These materials are designed to both secure the helmet s fit while also adding shock absorbing properties in the event of an impact.
5 DESCENT JET /Red The AVATAR TM helmet is lightweight. Damn light. In fact, the only thing more interesting than its lightweight is how strong it is. Utilizing patented COMPOSITE FUSION TM in-molding technology for a perfect shell/liner connection, this full-face helmet also features a revolutionary mix of Kevlar, carbon fiber and fiberglass in its shell materials. These materials form perfectly into a skeleton of expanded protection allowing the overall use of softer CONTEGO EPS foam. What s it all mean? Light and strong. TRI-WEAVE Shell featuring KEVLAR, CARBON FIBER and FIBERGLASS materials COMPOSITE FUSION TM shell/liner connection Low density EPS foam for greater impact absorption Integrated Airflow System Washable, adjustable, anti-microbial fit pads Technologies & materials: APEX /Grey TRI-WEAVE TAPE /Green MASK /Red DESCENT The AVATAR TM 2 CARBON is simply the next evolution in BMX racing and DH mountain bike protection. Born from motorcycle safety technologies, our patented COMPOSITE FUSION TM PLUS in-molding technology with dual density foam and crumple zone technology provides a perfect shell/liner connection. This full-face helmet features full carbon shell materials. These materials form perfectly into a skeleton of expanded protection allowing the overall use of softer CONTEGO EPS foam. CARBON Shell COMPOSITE FUSION TM PLUS shell/liner connection Supplied with an EXTRA VISOR Low density EPS foam for greater impact absorption Integrated Airflow System Washable, adjustable, anti-microbial fit pads Technologies & materials: TAPE Fluo XS S M L XL XS S M L XL 61-62
6 TAM /Red HELLHOUND Tough to beat, the SAVARA TM helmet sets the pace for introductory level full-face downhill helmet protection. ABS shell with EPS liner Integrated Airflow System with 14 Vents Antibacterial, removable, washable liner Materials: PUNK /Red FUNKY Red/Blue PUNK /Blue DIFFICULT TO CONTROL While it may be difficult to control, the DURGANA TM helmet will prove the new standard in full- face downhill helmet protection. This helmet also features enhanced airflow and comfort with its integrated airflow system. SOLID Fiber shell with EPS liner Integrated Airflow System with 14 Vents Antibacterial, removable, washable liner Materials: XS S M L XL XS S M L XL 61-62
7 SPIN Red/ KILLER The MARAKA Helmet introduces patented COMPOSITE FUSION PLUS technology into the high speed Cross Country racing category. In addition to these geometric shapes of softer foam next to the rider s head, the MARAKA also introduces SUPERVENT technology, providing a critical reinforcement to each helmet s venting structure in case of helmet impact. Lastly, the introduction of the BUMPER FIT SYSTEM assures a precise fit with special pads designed of an absorbent cross-linked polymer material to both hold your head in place as well as absorb shock on impacts. Weighing in at just 300 grams, the MARAKA helmet provides the new reference in full-featured, lightweight crosscountry cycling helmets designed specifically for the type of impacts cyclists encounter with higher speeds. Yes, we were thinking of 29 er racing! COMPOSITE FUSION PLUS technology featuring geometric shapes of softer EPS foam next to your head, right where you want them. Revolutionary mix of CARBON and polycarbonate materials Introduction of SUPERVENT technology providing reinforced super-structure to critical airflow vents BUMPER FIT SYSTEM assures a secure fit with special pads designed of an absorbent cross-linked polymer material DUAL CLOSURE SYSTEM allows a simple and efficient dual-sided closure adjustment at the rear of the helmet. Twenty-five vents designed with integrated air flow system KALI SPIN Grey/ GRUNGEGRAPHIC Red SOLIDGRAPHIC Yellow SOLIDGRAPHIC Blue TO BE PROTECTED The AVANA Helmet utilizes patented COMPOSITE FUSION technology to capture the best features of TEXALIUM and polycarbonate materials. Based on the core of the AVITA helmet, the AVANA adds deeper EPS protection in the back of the helmet while also enhancing the overall fit and comfort you ve grown to love. Revolutionary mix of TEXALIUM and polycarbonate materials Unique expanded coverage areas of EPS foam More than 20 aerations TEXALIUM SOLIDGRAPHIC
8 PARAMOUNT Pink PARAMOUNT Red/Yellow TO BE PROTECTED The AVITA Helmet utilizes PC in mold technology for a light weight at just 300 grams. The AVITA helmet provides extra ventilation, fit system and lightweight - a full-featured and expanded coverage mountain biking helmets. More than 20 aerations Front peak visor Occipital fit system GEO Red Camera & light mounts now included PARAMOUNT Grey PARAMOUNT Blue IMMORTAL GEO Borrowing from its Sanskrit name meaning Immortal, the AMARA helmet is one great all-mountain helmet. Featuring an ultra lightweight polycarbonate shell and an EPS liner bonded together with inmold technology, the AMARA Helmet is sure to fill your all-mountain needs, along with a revolutionary integrated camera (or light) mount for a perfect filming position. DUO Ultra lightweight Polycarbonate Shell Low density EPS foam for impact absorption Integrated air flow system featuring bug guard netting Expanded rear coverage design Integrated Camera/Light Mount for perfect filming or night riding (Cam version) Included mounts cover GoPro, LIght and Motion, NIght Rider, Maglite, and other systems
9 SHRED SHRED HIDDEN POWER HIDDEN POWER The PLUS version includes all the advantage of the CHAKRA helmet to market. This product has long been the dream of Kali Protectives. The possibility of featuring an ultra lightweight polycarbonate shell and an EPS liner bonded together with in-molding technology at a reasonable price point. Ultra lightweight Polycarbonate Shell Low density EPS foam for impact absorption Integrated air flow system featuring bug guard netting Expanded rear coverage design Enhanced Graphics and durability with polycarbonate wrapping Materials: Bringing the immortal power of the CHAKRA Helmet to market has long been the dream of Kali Protectives. The possibility of featuring an ultra lightweight polycarbonate shell and an EPS liner bonded together with in-molded technology at a reasonable price point. Ultra lightweight Polycarbonate Shell Low density EPS foam for impact absorption Expanded rear coverage design SOLID Red Blue Yellow Pink WINSDOM WINSDOM Pink WINSDOM Red WINSDOM Charcoal
10 JiB LOGO Green LOGO Pink GREATNESS LOGO Blue The MAHA Helmet features an ABS shell and expanded polystyrene materials to ensure a sturdy and reliable helmet, plus Kali Protectives cutting edge design & graphics. JiB Abs shell, EPS molded liner Washable, adjustable, anti-microbial fit pads Materials: GHANDI GRAPHIX A SOVEREIGN RULER The SAMRA brings in-molding technology to ensure a super lightweight and protective helmet. You re sure to enjoy the low and snug fit while enjoying your favorite bike ride. In-molding technology Thermoplastic shell with EPS liner Integrated Airflow System with 6 vents Washable, adjustable, anti-microbial fit pads GRAPHIX S M L
11 TAPE SIZING / L / XL A BLESSING Right materials, right places. Kali Protectives continues this product promise with the AAZIS Plus soft knee-skin guard. All the protection for your knee, plus expanded protection to cover your shin. SIZING LIFE The idea behind this full armor suit is to keep the life breath within you as opposed to out on the rail. This full body suit features flexible EVA foam to keep you breathing easy while riding, yet harder TPR and ABS protection in the event you hit the ground. ARAMID weave for expanded protection and durability Anti pull down design, keeping your knee-shin protection in place Washable, adjustable, anti-microbial materials Quick adjustment with the precise fit strapping system Internal ABS knee cup for protection from sharp impacts 180mm and 130mm lengths available TORN RASTA / L / XL ECE Level 1 certified back protector Removable back plates for body suit or back protector only, etra straps included Front TPR chest protection EVA foam for shock absorption ABS plate for shoulders, elbow and forearm, all removable Adjusable belt with sides straps for comfort fit KULA SIZING A BLESSING / L / XL Right materials, right places. Kali Protectives continues this product promise with the AAZIS soft knee guard. All the protection you need and nothing additional. ARAMID weave for expanded protection and durability Anti pull down design, keeping your protection in place Washable, adjustable, anti-microbial materials Quick adjustment with the precise fit strapping system Internal ABS knee cup for protection from sharp impacts TORN TAPE RASTA SIZING LIFE SIZING KNOWLEDGE / L / XL Following its AAZISTM big brother, the VEDA Soft Elbow Guard provides the same anti-pull down protection with the same great fit and comfort. RASTA ARAMID weave for expanded protection and durability Internal elbow cup for protection from sharp impacts Anti-pull down design, keeping your protection in place Washable, adjustable, anti-microbial materials Quick adjustment with the precise fit strapping system Fits under most jerseys TAPE TORN The lightest form of full body armor. The design remains consistent from the hard armor JIIVA suit to the soft with more flexibility and lignter protection. ECE Level 1 certified back protector Removable back plates for body suit or back protector only, etra straps included Adjusable belt with sides straps for comfort fit / L / XL
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