VLT INTEGRATED VEHICLE TESTLANES

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1 Sign of Quality VLT INTEGRATED VEHICLE TESTLANES Automobile Safety Tes ng Equipment Nieuwe Donk AC E en-leur The Netherlands Tel. +31 (0) Fax +31 (0) Internet:

2 INTRODUCTION, shortly known as VLT, has a track record of over 54 years and is today one of the few companies which supplies State of the Art Vehicle Testing Equipment combined in fully integrated Test Lanes. These Test Lanes have a high level of Computer Automation, including Vehicle Tracking Systems, with a capacity of 20 to 25 vehicles or even more per Test Lane per hour with half the number of inspectors. Our clients tell us that the VLT Test Lanes are up to 50% faster. VLT has automated everything as much as possible, even the visual inspection. Above and Under Carriage are fully computer guided with less human influence and this means less errors by inspectors. But maybe the most important aspects for decision-makers are the user friendliness, the high throughput, the paperfree systems and minimum human influence - the machine makes the decision! Correct and true! Re-tests after failures are easy and quick! Only the fail items need to be re-tested: the computer system knows exactly what has failed and directs the vehicle straight up to the device of the Test Lane where the re-test has to be executed, simple and fast! But even more important for the operator is the high technical level and durability of the equipment, especially for high workloads. VLT also has equipment for vehicle testing stations and equipment for workshop use. We know from our customers that down time is very expensive and often gives the organization a bad name! VLT understands this and for our products the slogan is only the best is good enough. Our equipment is designed and built by experts for a high volume of work and minimum of maintenance to serve the operator and his clients. VLT has its own Research and Development Department to bring the high level of products even higher. VLT is definitely the Innovator in Professional Vehicle Test Lane Equipment for Annual Vehicle Testing in the last decade. In case you have plans to invest in Vehicle Test Lane Equipment, VLT definitely is your best choice! Let us, together with you, make your new test facilities! This catalogue offers you some of our solutions but is of course not complete as VLT is strong in tailor made situations. Due to the size of our company we are fast in everything from design to delivery to any size of your order. Give us the opportunity to demonstrate our skills! VLT means value for money, every day again! VLT Professional Solution Providers for Vehicle Testing. Best regards, Cornelis van Leeuwen Owner and Managing Director WHAT IS MOST IMPORTANT WHEN SELECTING VEHICLE TEST LANE SYSTEMS? 1. Try to make a calculation of estimates on the number of Vehicles that need to be tested during your standard working day, by Category: Cars and Light Goods Vehicles Buses, Heavy Goods Vehicles and Trailers Motor Cycles, Tricks and Quads. With this information you are able to calculate the number of Lanes needed! VLT Car and Light Goods Lanes can handle approximately to Vehicles a year, Heavy and Combination Lanes approximately to Vehicles a year (depending on the length of the Lane), Motor Cycles up to a year. Please note these numbers are applicable for VLT fully Automated Lanes. 2. Calculate the dimension of the Building, Office space Test Lane(s) space and open area for lining up Vehicles and parking facilities. Do not forget parking area for your own staff and visitors, easy accessible when Station is busy. 3. SELECT EQUIPMENT DESIGNED FOR HIGH VOLUME USED DAY-IN DAY-OUT Most workshop equipment will be not resistant for fulltime use and will Breakdown periodically due to wear, results in unexpected repair cost and down time. 4. Be sure your equipment needs low maintenance and seldom repairs. 5. Your supplier knows Vehicle Testing practise and looks for win win situations. 6. DO NOT COUNT ONLY THE INITIAL INVESTMENT not the most important is the purchase price, but the maintenance and repair cost over an 8 to 10 year period or even longer. 7. But still most important for you as operator is the availability of you Test Lanes! You need to serve your clients professionally. Your clients will make free publicity for you in case they have been served well. 8. The throughput; this is the number of Vehicle tests that can be conducted within one hour. Get more, better/higher return on your investment. VLT Test Lanes are faster and need less inspectors to do higher number of inspections. 9. How reliable are your equipment results, makes the equipment the Pass/Fail decision or is this made by your Inspector? 10. Can you have the guarantee that spare parts will be available for ten years or more? 11. Your system software is fundamental to get the speed out your Vehicle Test Lane(s). 12. VLT has the know how and the expertise to offer you this as Strategic partner. 13. Your success and profitability are our drive to support you for the whole life cycle. 14. VLT professional Solution provider. Make use of their Knowledge. Nieuwe Donk AC E en-leur The Netherlands Tel. +31(0)

3 VLT INTEGRATED VEHICLE TESTLANES First full integrated VLT system was launched in January 1994 at ST Automotive Inspection in Singapore. We still thank STAI for the trust and confidence in VLT as really newcomer in the field of Fully Automated Vehicle Test Systems. STAI have taken the challenge to make use of worlds first Computer driven systems. Up to that date the systems available (most Japanese) were electronic driven systems. Good systems but Computer driven systems are much faster and far more flexible, and most important can be operated by less Inspectors. The VLT system was really unique in 1994, but is still the most advanced Automated Vehicle System in the nowadays world! The STAI Vehicle Stations are still handling thousands Vehicles every week. In 2006 we have added five Chassis Dynamometer Smoke Testers to their Test Stations; again the most advanced and fastest VLT CDST s in the world! Quality Vehicle Testing at STAI Singapore. VLT has completed in July 2009 STA Inspection Third New Vehicle Test Station with Three More Test Lanes including Two CDST s STAI Singapore is proud to hand over to you this new Catalogue on Vehicle Test Lanes. VLT is one of the few manufactures that control the full chain in Vehicle Test Lanes. VLT equipment is designed and manufactured in our own factory. Design start at our 3D design department, working with Mechanical Desktop / Inventor / Auto Cad. We have our own sheet metal department, cutting plasma and four meter shear, bending sheet metal up to 4.1 meter by 13 mm thick. Our own tooling department where we have CNC Working stations and CNC Lathes for the producing of all components including Load cells and a variety of other components including those for our VLT Motor Driven Rollers. And our own CNC Welding Robots, one of 13 meter length with 6 welding stations, including the welding of the unbeatable VLT Rollers before they get their VLT roller coating known as the best in the entire industry. Standard all our equipment is controlled by our own VLT MPU Controller under VLT Embedded Software (board support package and special machinery software): this means that nearly all our equipment has the same MPU Controller to control the equipment and has all the required factors included. The MPU can run from -10 C up to +70 C. When running colder than -10 C a thermo heater will be installed. VLT has its own Software development departments for Embedded and PC / Server platforms, including interfaces for third party equipment in Etten-Leur NL and Campinas BR. Our System Engineers develop also the interfaces between the VLT Station Server and Large Main frame systems (Turn key Solutions). VLT Integrated Test Lane / Station Server Software includes Tracking Control and Pass/Fail assignment by the system; reports give you all relevant information, including end of day summary, pass/fail reporting, by vehicle type, by item, by inspector, give access from outside via Internet to view activities and equipment status info, by Lane, by Stage, etc. All Password protected. Our new extended VLT TSMS - Test Station Management System - is really the best Management System you can get. We have our own assembly facilities for all Mechanical equipment including Hydraulic systems. Our own assembly of Controller Console Read out Cabinet Motor Control Boxes including installation of VLT MPU controllers. And an extended Quality system for all equipment and components installed on final working condition. VLT has it own Testing and Demonstration Facilities at the factory to carry out endurance tests on the highest level working conditions. VLT is certified under: ISO Except for your building VLT is your Turn Key supplier and Strategic partner for the full lifetime of your Vehicle Test Lanes / Station. > year no problem< Your Vehicle Sta on is a product of your requirements in coopera on with VLT! 3 Fax +31(0) Internet:

4 TESTLANE ENTRY CONSOLE The Test Lane Entry Console is the place to enter Vehicle date or select it from the Server and is the beginning of a Vehicle inspection. There is a choice of standard keyboard or a VLT membrane keyboard, both with mouse. The monitor can be standard or with Touchscreen. Above Carriage Inspection can be integrated in the Entry Console or can be set up by it s own 86 keys special VLT keyboard (this still the fastest way of inspection). SUSPENSION TESTER VLT Suspension Testers operate according to the well-known EUSAMA principle. However, the diagnostic options are not restricted to the contents of this specification. In addition to the usual road contact values, the following values are also measured and displayed: the contact value difference, resonance frequency and wheel weight at minimum contact value, LARGE OVERHEAD MONITORS 32 Each test stage has a number of large overhead monitors for displaying instructions for the driver, realtime measurement data and test results. CARS AND LIGHT GOODS VEHICLE LANE Stage 1 Entry Console selects Vehicle Data from Server or creates new Vehicle. Emission Test Petrol or Diesel Above Carriage Visual Inspection Stage 2 Alignment Test Suspension Test (Road Condition Test) Roller Brake Tester (Including Applied electrical Hand brake test) Stage 3 Stage 4 Speedometer / Taximeter Test Under Carriage Visual Inspection Play Detector Head Beam Tester Stage 5 Printing Test Report Printing Fitness Certificate EMISSION and DIESEL SMOKE TESTERS VLT 4588/MK2 Emission Tester measures CO, HC, CO 2, O 2 and Lambda value. The VLT 4590/MK2 Diesel Smoke Tester measures the opacity of the exhaust gases. Extra sensors, such as rpm sensor or oil temperature sensor, can be connected. Both units can be placed in a dedicated trolley. ROLLER BRAKE / ALIGNMENT TESTER for MOTORCYCLES The Roller Brake / Alignment Tester for motorcycles has two rigid hydraulic clamps for clamping the front and rear wheels during the roller brake tests. For the alignment test the rear wheel is clamped with one of the rigid clamps and the front wheel is clamped in a third (movable) clamp. SIDESLIP TESTER The VLT Sideslip Testers are very robust and require minimal maintenance. They can be equipped with drive-in and/or drive-out sensors to assist the Automatic Vehicle Tracking System in the test lane. An optional rigid counter plate guarantees a correct and accurate measurement. The maximum driveover weight of the Sideslip Tester for light vehicles is 5000 kg each wheel. Nieuwe Donk AC E en-leur The Netherlands Tel. +31(0)

5 VLT KEYBOARD or TABLET FOR VISUAL INSPECTION Our special VLT visual above and undercarriage inspection keyboards and Tablets are the fastest and best way to conduct visual inspections. From the database the keyboard or tablet receives the items to be inspected. On the keyboard these items are indicated by LEDs. PLAY DETECTOR VLT Play Detectors are operated by means of a handheld lamp with built-in remote control unit. Different movements of the plates are available and can be selected and activated with the remote control. PRINTER CONSOLE(S) Still the fastest way in printing of the Test report and the fitness certificate at the Lane end. Test reports, are made fully in line with your wishes by data coming from the Test Lane Computer. Alternative window stickers or similar items can be printed at this station. Why VLT introduce All New Motor Driven Rollers? For Light Vehicle Roller Brake Testers (RBT). Nowadays RBT s need to Test Electrical Handbrakes in Applied Test. This RBT has to start against Locked wheels, this generates extra high power of the Motor/Gearboxes and drive chains. By using the new VLT Motor Driven Roller solution with high torque planetary gearboxes in combination with direct drive, this problem is fully covered. ROLLER BRAKE TESTER SPEEDOMETER TESTER HEADBEAM TESTER This Roller Brake Tester has motor driven rollers (integrated electric motor and gearbox). This results in a very compact rollerset. VLT uses the most accurate brakeforce strain gauges available on the market. The rollers are coated with a VLT abrasive grit to emulate a road surface and last for many years. The Speedometer Tester has 4 rollers with a special coating. A hydraulic lift between the rollers makes driving in and out of the rollers easy. Optionally the speedometer tester can be extended with a taximeter test, speed limiter test, and speed warning device test. Our VLT CCD camera Head Beam Tester is available from fully automated to manual. But all models send their data to the Test Lane Computer. The top model controls, by using a Vehicle Position Scanner, the Vehicle position in front off the Head Beam Tester. Ask for more information on the different models. 5 1 Fax +31(0) Internet:

6 CHASSIS DYNAMOMETER Tandem model This model Chassis Dynamometer can test vehicles with a maximum axle weight of kg for a single axle. The combined weight of a tandem axle set can be kg. FREEROLLER SET A Freeroller Set is used in combination with a Brake Tester or a Speedometer Tester, for testing vehicles with driven tandem axles. A hydraulic lifting system and roller brakes are installed for easy driving in/out/over the rollersets. ROLLER BRAKE TESTER The Roller Brake Testers for heavy vehicles are available with all rollers at the same level, or with the rear rollers raised. All rollersets are constructed for very intensive use and minimum required maintenance. The VLT 4590/MK2 Diesel Smoke Tester measures the opacity of the exhaust gases. Extra sensors, such as rpm sensor or oil temperature sensor, can be connected. Both units can be placed in a dedicated trolley. CHASSIS DYNAMOMETER, light model This model Chassis Dynamometer can test vehicles with a maximum axle weight of 6000 kg. ROLLER BRAKE TESTER This Roller Brake Tester has motor driven rollers (integrated electric motor and gearbox). This results in a very compact rollerset. VLT uses the most accurate brakeforce strain gauges available on the market. The rollers are coated with an abrasive grit to emulate a road surface and last for many years. STATION SUSPENSION TESTER The VLT Suspension Testers operate according to the well-known EUSAMA principle. However, the diagnostic options are not restricted to the contents of this specification. In addition to the usual road contact values, the following values are also measured and displayed: the contact value difference, resonance frequency and wheel weight at minimum contact value, tyre pressure value, wheel weight and axle weight. 6 Nieuwe Donk AC E en-leur The Netherlands Tel. +31(0)

7 SIDESLIP TESTER The VLT Sideslip Testers are very robust and require minimal maintenance. They can be equipped with drivein and/or drive-out sensors to assist the automatic vehicle tracking system in the test lane. An optional rigid counter plate guarantees a correct and accurate measurement. The maximum drive-over weight of the Sideslip Tester for heavy vehicles is kg each wheel. HEADBEAM TESTER Our VLT CCD camera Head Beam Tester is available from fully automated to manual. But all models send their data to the Test Lane Computer. The top model controls, by using a Vehicle Position Scanner, the Vehicle position in front off the Head Beam Tester. Ask for more information on the different models. TESTLANE ENTRY CONSOLE The Test Lane Entry Console is the place to enter Vehicle date or select it from the Server and is the beginning of a Vehicle inspection. There is a choice of standard keyboard or a VLT membrane keyboard, both with mouse. The monitor can be standard or with Touchscreen. Above Carriage Inspection can be integrated in the Entry Console or can be set up by it s own 86 keys special VLT keyboard (this still the fastest way of inspection). LARGE OVERHEAD MONITORS 32 Each test stage has a number of large overhead monitors for displaying instructions for the driver, realtime measurement data and test results. CARS AND UNIVERSAL / HEAVY GOODS VEHICLE LANE WITH CDST TESTERS. Stage 1 Entry Console for selecting from Vehicle Data of Server or creates new Vehicle. Under Carriage Visual Inspection. Play Detector (installed over inspection pit) Stage 2 Above Carriage Visual Inspection. Head Beam Tester Stage 3 Alignment Test Suspension Test (Road Condition Test) with Protection on Heavy Lane. Roller Brake Tester (Including Applied electrical Hand brake Test at Light Lane.) SIDESLIP TESTER PLAY DETECTOR Stage 4 Chassis Dynamometer Light Vehicles with Option Speedometer/ Taximeter The VLT Sideslip Testers are very robust and require minimal maintenance. They can be equipped with drive-in and/or drive-out sensors to assist the Automatic Vehicle Tracking System in the test lane. An optional rigid counter plate guarantees a correct and accurate measurement. The maximum drive-over weigh of the Sideslip Tester for light vehicles is 5000 kg each wheel. VLT Play Detectors are operated by means of a handheld lamp with built-in remote control unit. Different movements of the plates are available and can be selected and activated with the remote control. Stage 5 Chassis Dynamometer All kind of Vehicles with Option Speedometer/ Taximeter Diesel Smoke Testing on Chassis Dynamometer or Free Acceleration Test Emission Test for Petrol Driven Vehicles and Alternatively Powered Printing Test Report Printing Fitness Certificate 7 1 Fax +31(0) Internet:

8 TESTLANE ENTRY CONSOLE The Test Lane Entry Console is the place to enter Vehicle date or select it from the Server and is the beginning of a Vehicle inspection. There is a choice of standard keyboard or a VLT membrane keyboard, both with mouse. The monitor can be standard or with Touchscreen. Above Carriage Inspection can be integrated in the Entry Console or can be set up by it s own 86 keys special VLT keyboard (this still the fastest way of inspection). SUSPENSION TESTER VLT Suspension Testers operate according to the well-known EUSAMA principle. However, the diagnostic options are not restricted to the contents of this specification. In addition to the usual road contact values, the following values are also measured and displayed: the contact value difference, resonance frequency and wheel weight at minimum contact value, tyre pressure value, wheel weight and axle weight. LARGE OVERHEAD MONITORS 32 Each test stage has a number of large overhead monitors for displaying instructions for the driver, realtime measurement data and test results. EMISSION and DIESEL SMOKE TESTERS VLT 4588/MK2 Emission Tester measures CO, HC, CO 2, O 2 and Lambda value. The VLT 4590/MK2 Diesel Smoke Tester measures the opacity of the exhaust gases. Extra sensors, such as rpm sensor or oil temperature sensor, can be connected. Both units can be placed in a dedicated trolley. SIDESLIP TESTER The VLT Sideslip Testers are very robust and require minimal maintenance. They can be equipped with drive-in and/or drive-out sensors to assist the Automatic Vehicle Tracking System in the test lane. An optional rigid counter plate guarantees a correct and accurate measurement. The maximum drive-over weight of the Sideslip Tester for light vehicles is 5000 kg each wheel. ROLLER BRAKE TESTER This Roller Brake Tester has motor driven rollers (integrated electric motor and gearbox). This results in a very compact rollerset. VLT uses the most accurate brakeforce strain gauges available on the market. The rollers are coated with a VLT abrasive grit to emulate a road surface and last for many years. 8 Nieuwe Donk AC E en-leur The Netherlands Tel. +31(0)

9 VLT KEYBOARD or TABLET FOR VISUAL INSPECTION Our special VLT visual above and undercarriage inspection keyboards and Tablets are the fastest and best way to conduct visual inspections. From the database the keyboard or tablet receives the items to be inspected. On the keyboard these items are indicated by LEDs. The tablet only shows the applicable items PLAY DETECTOR VLT Play Detectors are operated by means of a handheld lamp with built-in remote control unit. Different movements of the plates are available and can be selected and activated with the remote control. PRINTER CONSOLE(S) Still the fastest way in printing of the Test report and the fitness certificate at the Lane end. Test reports, are made fully in line with your wishes by data coming from the Test Lane Computer. Alternative window stickers or similar items can be printed at this station. SPEEDOMETER TESTER The Speedometer Tester has 4 rollers with a special coating. A hydraulic lift between the rollers makes driving in and out of the rollers easy. Optionally the speedometer tester can be extended with a taximeter test, speed limiter test, and speed warning device test. HEADBEAM TESTER Our VLT CCD camera Head beam Tester is available from fully automated to manual. But all models send their data to the Test Lane Computer. The top model controls, by using a Vehicle Position Scanner, the Vehicle position in front off the Head Beam Tester. Ask for more information on the different models. Stage 3 Stage 4 Stage 5 Roller Brake Tester (Including Applied electrical Hand brake Test at Light Lane.) Speedometer Tester (for light lane with Option Taximeter) Under Carriage Visual Inspection Head Beam Test Play Detector (installed over inspection pit) Printing Test Report Printing Fitness Certificate 9 Fax +31(0) Internet:

10 VLT has developed a Series of Chassis Emissions under Road Conditions where more accurate results are measured as with the common Free Acceleration Tests. Ready for nowadays discussed Partial Measurement Test. CDST Tests are far more safe for the Vehicle Engine as with the Free acceleration Tests. VLT offer a series of Four (4) models, we have 3000 kg and 6000 kg axle weight light versions and the kg axle weight Single axle model and the Double Drive Tandem Axle kg tandem axles model. This last innovations you can test any Car Light Goods Vehicle Buses Heavy Goods Vehicles single or double drive, on this Tandem CDST. Same for the kg model all Vehicles except Double drive axles. Ask for more information at For All Wheel Drive Cars we can offer VLT s Dual 3000 kg CDST Solution (consisting of two 3000 kg CDST s Controlled by VLT s one Dual CDST Controller Console). Nieuwe Donk AC E en-leur The Netherlands Tel. +31(0)

11 11 11 Fax +31(0) Internet:

12 Van Leeuwen Test Systems at your disposal. Feel free to contact us without any obliga on. Design - Production and Worldwide Export: Nieuwe Donk 18, 4879 AC Etten-Leur, The Netherlands Tel. +31(0) , Fax +31(0) Number 1 in Quality and Service for Professional Vehicle Test Equipment and Systems VL Test Systems Ltd. 3/4, Middle Slade Buckingham Bucks MK18 1WA, United Kingdom Tel. +44(0) , Fax +44(0) The Netherlands V L Test Systems Ltd. United Kingdom Belgium Antwerpsesteenweg 275, bus Mechelen, Belgique Tel. +32 (0) , Fax +32 (0) Branch office Belgium V L Test Systems Malaysia Sdn Bhd Branch office Malaysia V L Test Systems Malaysia Sdn Bhd 63, Jalan TPK 2/8 Taman Perindustrian Kinrara Section 2, Puchong KL Selangor Darul Ehsan Malaysia Tel V L Test Systems Far East Pte. Ltd. Singapore Branch Office Dubai Branch Office Dubai (U.A.E.) The Netherlands VL Test Systems Far East Pte. Ltd 29 Mandai Estate Tower 3 #06-02 Innovation Place Singapore Tel , Fax Dubai Branch Branch Office Dubai (U.A.E.) Dubai Investments Park (DIP) Tel

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