Fieldbus Foundation India Marketing Committee. Fieldbus Foundation End Users Event Asset management with Foundation Fieldbus

Transcription

1 Fieldbus Foundation India Marketing Committee Fieldbus Foundation End Users Event-2011 Date : 4 th Feb, 2011 ( Friday ) Venue: GNFC, Bharuch, Gujarat Asset management with Foundation Fieldbus Rahul Lavekar Honeywell 1

2 Asset Management with FF - Agenda Asset management Solution (Concept & Goals) Technologies involved in FF asset management Solution DDL/EDDL FDT/DTM FDI: A path forward End user benefits in Plant life cycle Engineering Commissioning Operation & Maintenance (Decision support system) Mix of technology: A path to move forward FF Device diagnostics: Example 2

3 Asset Management Solution What is Asset management? By definition iti AM relates to Activities iti that t provide for Sustainable Managed Risk over the Life Cycle of an Asset. In Process Control Industry, assets ranges from field devices to hardware/software based control solutions. What are the Goals of Asset management Solution? Reduce Unmanaged Risk Improve Health, Safety, Environmental, and Operability Performance Manage Complexity & inter operability Achieve Sustainability Assure Adequate Human, Financial, and Infrastructure Resources Lower Maintenance Cost 3

4 Basic characteristics of an Asset Management Calibration\ Configuration Diagnostics and Advance Diagnostics Graphical View in terms of EDDL\ DTM technology Offline configurations History t Snapshot Audit Trail Scalable Architecture 4

5 EDDL and FDT/DTM EDDL Electronic Device Description Language IEC Standard IEC Enhancements to DDL graphics, organization, etc. Standardized across HART, FF and PROFIBUS Much suited for basic use Provide important device information to the system FDT-DTM Field Device Technology Device Type Manager IEC Standard IEC62453 Based on Windows COM technology Plug-in Windows software applications (DTM s) Exchange data with the host application (FDT) across protocols Complements the EDDL technology for sophisticated features 5

6 EDD/EDDL and/or FDT/DTM FDT Complements New Enhanced Device Description Technology Source: FDT Users Brochure

7 FDI Field Device Integration Purpose is unification of EDDL and FDT/DTM EDDL for creating information model and device commissioning DTM for advanced diagnostics and maintenance Goal is a single standard Device Package Interpreted on Server Interpreted on Client Run on Client DTM Business Logic User Interface Device Definition Business Logic User Interface Description User Interface Plug-in Mandatory Optional Optional Optional 7 Based on IEC EDDL Based on IEC FDT

8 Role of Asset Management in plant life cycle Engineering Commissioning Asset Mgt Maintenance Operations 8

9 Asset Management age e Solution: o Typical Use Cases Engineers Configuring and setup of devices during FAT Device commissioning during startup Assisting maintenance with troubleshooting Assisting operations with problem solving Operators Device diagnostics/status checks Device information reference for running the process Maintenance Performing routine maintenance (especially valves) Checking device status (alarms) and troubleshooting Device database upload (history) for archive/reference Device replacement and needed setup/reconfiguration 9

10 Asset Management Solution Benefits Saves Time Located remotely from instruments Offline configuration feature Simplifies/reduces configuration/diagnosis effort Simplifies Maintenance Tasks Intuitive user interface regardless of protocol Automatically highlights instrument faults Open and Standards-Based DD/EDDL and FDT/DTM standards to be in the same tool 10

11 Maintenance Preventive (Scheduled) Maintenance Predictive Maintenance Schedule Based on Risk and Failure History May Include Bad Actor / Root Cause Analysis Condition Based Maintenance Based on Real Time Diagnostic Data Multivariable Model Based (Equipment / Process) Smart Devices based (Instruments/ Valves) 11

12 FF & Wireless: ISA100.11a ISA a Use a single application layer providing both native and tunneling protocol capability for broad usability 12

13 Metso Valve Live Variables with FDT/DTM 13

14 Operator & Maintenance a Effectiveness e ess (OME) Alert Broadcasting ERP/CMMS Planning & Scheduling Field Work Flow Asset History DE Wireless Smart Device Management System Health Management Equipment Health Management 14

15 Thank You 15