Impact of OPC UA and Information Modeling on Monitoring Solutions. Ron DeSerranno, Founder / CEO

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1 Impact of OPC UA and Information Modeling on Monitoring Solutions Ron DeSerranno, Founder / CEO

2 Definitions HMI Human Machine Interface SCADA Supervisory Control and Data Acquisition

3 Definitions What is an Information Model? Real World Objects - Virtualized Relationships Aids in communication between groups Provide clarity and structure Information Modeling = Organization

4 Technical Information Modeling Bridge Business Enables Automation, Workflow and Productivity

5 Sample Information Model EPRI/ICE

6 Do You have an Information Model for Your Assets?

7 Do You have an Information Model for Your Assets? Daily Production Bottom Hole Flow Pressure Bottom Hole Flow Temperature Gas Flow Sensor Water Flow Sensor Oil Flow Riser Head Pressure Well Head Pressure Mud Pump

8 Motors Thought Experiment

9 What I Want - Relevant Information Motor 1 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Asset Tag Owner Maintenance History and Instructions Work Orders Operating Instructions Life Cycle Part Availability

10 What I Get Old Style HMI/SCADA Only shows live data, nothing else Motor 1 Mimic OPC Server/PLC

11 Model Creation Types and Properties Motor Type Information Model Motor Type Display Name Asset Tag RPM Model Number Efficiency Rating

12 Model Creation Assets (Instances) Motor Instances Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating

13 Traditional HMI Screen Design Memory Addresses are mapped directly to graphic properties. One graphic is required for every asset. Motor 1 Mimic OPC Server/PLC #1

14 Utilizing an Information Model for HMI/SCADA Motor 1 Asset Tag - MOT Graphics bound to Information Model Model RV-3545G Maintenance History Work Orders Operating Instructions Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating Manual Input OPC Server/PLC Calculations/Workflow Enterprise Apps

15 No Screen Reuse Motor 1 Mimic Motor 2 Mimic Motor 3 Mimic Motor 4 Mimic Motor 5 Mimic Motor 6 Mimic Motor 7 Mimic Motor 8 Mimic Motor 9 Mimic Motor 10 Mimic Motor 11 Mimic Motor 12 Mimic Motor 13 Mimic Motor 14 Mimic

16 Screen Reuse Mimic Motor Type Motor 14 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Information Model Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8 Motor 9 Motor 10 Motor 11 Graphics bound to Information Model

17 Must Redeploy HMI Application Memory addresses are bound directly to graphics Graphics that modified and recompiled Graphics republished and redistributed OPC Server/PLC Motor 1 Mimic OPC? Server/PLC

18 No Redeployment if Mappings Change Motor 1 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Graphics bound to Information Model Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC

19 No Redeployment if Mappings Change Motor 1 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Graphics bound to Information Model Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC

20 Mimic Design PLC or OPC Servers must be installed in order to bind mimics to data, addresses and ladder logic must be set up. Motor Mimic OPC Server/PLC OPC/PLC must be in place

21 Work in Series No work able to be done because PLC setup isn t completed TIME Any changes made changes the graphical design process

22 Design Information Model and Mimic Earlier Information Model Motor 1 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Graphics bound to Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating? Data source doesn t need to be present for mimic design process

23 Design the Model and HMI Information Model Motor 1 Asset Tag - MOT Model RV-3545G Maintenance History Work Orders Operating Instructions Graphics bound to Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating

24 Bind Live Data to the Model Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC

25 Work in Parallel Finished Mimic with Data Motor 1 Asset Tag - MOT TIME Model RV-3545G Maintenance History Work Orders Operating Instructions

26 Work in Series No work able to be done because PLC setup isn t completed TIME Any changes made changes the graphical design process

27 Work in Parallel Finished Mimic with Data Motor 1 Asset Tag - MOT TIME Model RV-3545G Maintenance History Work Orders Operating Instructions

28 Designers do not need to be Engineers Maintenance History Work Orders Operating Instructions Designers can focus on creating visuals without worrying about where the data is coming from.

29 Engineers do not need to be Designers Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC Engineers can focus on the technical aspects without having to worry about the visual design.

30 Other Applications Predictive Maintenance M2M Historian Information Model HMI/SCADA Resource Planning Asset Management

31 Other Applications Predictive Maintenance M2M Historian OPC UA HMI/SCADA Resource Planning Asset Management

32 OPC Unified Architecture (OPC UA) 470 Members - Almost All Top Process Control and Instrumentation Companies Information Model Object Store Services Oriented Architecture (TCP, HTTP) Multi Platform (C++, Java,.NET) Scalable Secure (X509) Big Datagrams Web Friendly OS Agnostic OPC UA Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

33 OPC Unified Architecture (OPC UA) OPC Server/PLC Enterprise Applications Supply Chain Project Management Finance/Accounting Human Resources Customer Relationship Manufacturing Workflow Custom Applications OPC UA Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

34 OPC Unified Architecture (OPC UA) Client Applications Real Time Historical Alarming OPC UA Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

35 OPC UA Not Hierarchical C B D A F E G

36 Mesh Network of Nodes B A D E G C F

37 Mesh Network of Nodes B A C D E F

38 Flexible Views B A C D E F

39 Flexible Views B A C D E F

40 Flexible Views B A G C D E F

41 Companion Specifications and Working Groups ADI - Analyzer Devices BACNet Building Automation DI Companions Specification for Devices DSATS Drilling Automation Technical Section of the SPE (Society of Petroleum Engineers) FDI - HART, PROFIBUS and PROFINET, Fieldbus ISA-95 - Common Object Model MDIS DCS (Decision Control System) and MCS (Master Control System) PLCOpen - IEC for Controllers PRODML Production Markup Language SLC Standards Leadership Council (Energistics, MIMOSA, Open Geospatial Consortium, OPC Foundation, PIDX International, Pipeline Open Data Standard, POSC Caesar Association, Professional Petroleum Data Management Association and the Society of Exploration Geophysicists)

42 OPC UA for Devices The Next Wave OPC UA Servers embedded into chipsets and RTOS (Real Time Operating Systems) * Source MatrikonOPC Introducing OPC UA

43 Device Protocol OPC UA for Devices The Old Days HMI PLC Data OPC DA Server Proprietary Driver

44 OPC UA for Devices HMI PLC Data OPC UA Embedded OPC UA Server

45 OPC UA for Devices Inventory Scheduling HMI MES PLC Data OPC UA Embedded OPC UA Server M2M Life Cycle CMMS SCADA

46 OPC UA for Devices Inventory Scheduling HMI MES PLC Data OPC UA Embedded OPC UA Server M2M Life Cycle CMMS SCADA

47 OPC UA for Devices Inventory Scheduling HMI MES PLC Data OPC UA Embedded OPC UA Server M2M Life Cycle CMMS SCADA

48 OPC UA for Devices Advantages Better Performance Less Complexity More Stable - Fewer Points of Failure Less Expensive (no OPC Server) Faster Commissioning Time (no mapping of process variables) Reduced Chances of Error More Secure (authentication and encryption) Windows and non-windows Clients

49 IoT (Internet of Things) All about connected devices Hardware Ethernet / WLAN / Bluetooth

50 IoT = Industry 4.0 = M2M Software Integration Industry 4.0 needs OPC UA to enable integration between devices and systems OPC UA to play a huge role in the Internet of Things

51 Take Away - OPC UA OPC UA, the glue for bringing applications together Information Model Open Standard Secure Scalable Multi-Platform Web and Cloud Friendly

52 Take Away HMI/SCADA Software Using an Information Model in Remote Monitoring Solutions: Better organization More relevant information Reduce development time and cost screen reuse parallel development engineers and designers Interoperability New capabilities

53 Take Away - IoT / Industry 4.0 Internet of Things is Here Embedded Devices WLAN / Bluetooth / Ethernet Industry 4.0 OPC UA Servers on Devices / Chips OPC UA to provide software integration

54 The OPC Foundation Join Now! OPC UA Expertise Toolkits for UA Clients and Servers (.NET, Java, C++) Interoperability Workshops Working Groups Get Involved Companion Specifications Marketing Opportunities

55 Ron DeSerranno

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