Légtérelemzés lehetőségei munkahelyeken Balatonalmádi, , Adorján Attila

Transcription

1 Légtérelemzés lehetőségei munkahelyeken Balatonalmádi, , Adorján Attila

2 Dräger Petrochemical & Chemical Industry At a Glance Dräger Employees 13,737 (2014) Net Sales EUR 2,434 million (2014) Subsidiaries 99 subsidiaries (2014) Petrochemical & Chemical Industry Countries we are in Market Experience Portfolio Top 50 chemical producing countries Leading market position for fixed gas detection Products for breathing and body protection, air measurement, portable and fixed gas detection, rescue devices for emergencies, services and training >80 >220 #1 >400 Different sensors for portable gas detectors Different tubes to measure 500 substances Dräger manages safety on-site for the world s largest chemical plant, the BASF headquarters facility Shutdown and rental management projects conducted 2 60

3 Dräger Petrochemical & Chemical Industry Inside the Market Major safety challenges: a strong safety culture is key in Petrochemical and Chemical industries and needs to be established with reliable partners Large variety of HAZMATs Changing scenarios Big impact accidents The variety of hazardous materials like explosive or toxic chemicals can be quite large even within a single plant. In some plants, products are changed regularly. The safety strategy then needs to be adapted to the changed HAZMAT scenario. Small incidents can have a dramatic impact. Therefore, safety management is key especially during shutdowns. 3 60

4 Dräger Petrochemical & Chemical Industry Applications Repair, Maintenance & Confined Space Entry Handling of hazardous substances Shutdown & Rental Escape Situations Stationary fire and gas detection systems Service and repair of safety equipment Plant Fire Brigade Prevention and Risk Management 4 20

5 Dräger Petrochemical & Chemical Industry Handling of Hazardous Substances Tubes and pumps Dräger tubes are quick, reliable and safe to use, thanks to their unambiguous color changes Protective Eyewear From cover spectacles to standard eyewear and goggles - Dräger offers the right product for almost and easy handling. 1 every situation Mask and filters A wide variety of price and performance levels offer the possibility of creating customized solutions for different application areas Body protection against chemicals Dräger put extraordinary focus on the best fit to purpose material and cut of its chemical protection suits. 4 VOICE The hazardous substances database Dräger Voice offers information to more than 1,600 hazardous substances and their physicochemical characteristics

6 Active Search At a Glance Active Search Safe detection of gaseous dangers During plant inspection or in alarm situations, the search of gases and gas leaks is essential to protect lives. But safety staff members risk their own lives if they are not well equipped with high quality products. Therefore, our mission is to provide you with the best equipment so that you can face complex challenges confidently. Connectivity and data transfer are important new milestones in gas detection. We keep track of such trends by continuously offering innovations. 6 20

7 Active Search Risks Potential dangers due to... Risks Explosive gases (CH4) Explosion Toxic gases (H 2 S) Liquid hydrocarbons ZZZZZZ Fire Poisoning Oxygen deficiency Suffocation 7 20

8 Active Search Overall Portfolio Portable gas detection Thermal imaging cameras X-act 5000 ZZZZZZ X-zone 5000 (Switch-On/Off Box) Fixed gas detection Training & services 8 20

9 Scale Tube Color Comparison Tube Qualitative Tube Ampoule Tube Tubes with connecting hose Combination of 2 Tubes One-Stroke- Tubes Simultaneous Test Set 9 20 Dräger Tubes Types of Tubes

10 Dräger X-act 5000 Models & Accessories X-act 5000 X-act 5000 with Short-term Tubes Dräger Simultaneous Test Sets Dräger Sampling Tubes & Systems Extension Hose and several adapters Container Probe Hot Air Probe Wal-Wart Charger 100 to 240 Vac 10 20

11 New Dräger Tube NO x New Dräger Tube - Nitric Gases: Detection of NO and NO 2 according to new SCOEL recommendations (0,5 ppm) (The Scientific Committee on Occupational Exposure Limits ) 2 ranges: ppm; 5 strokes => ~ 75 seconds 5 to 30 ppm; 2 strokes => ~ 30 seconds 10 detection options per box 11 20

12 New Dräger Tube Benzene New Dräger Tube Benzene specific measurements in less than 5 minutes 2 Ranges: 0,25-2 ppm; 5 strokes => ~ 5 min ppm; 1 stroke => ca. 1 min. 10 detection options per box 12 28

13 Dräger X-act 5000 Extended Portfolio Accuro Dräger-Tube Hand Pump X-act 5000 Automatic Dräger- Tube Pump Pac Serie Single Gas Monitors Extended portfolio Simple and reliable gas measurement Measurements at workplaces are indispensable. Dräger offers a broad range of Dräger-Tubes, sampling tubes and systems and single gas devices. Dräger-Tube pumps and accessories for measurements in difficult to reach areas complete the measurement system. Only one device is necessary for measuring and sample taking of gases, vapors and aerosols. Dräger Sampling Tubes & Systems 13 20

14 Dräger Petrochemical & Chemical Industry Repair, Maintenance & Confined Space Entry Portable gas detection The earlier a dangerous situation is recognized, the more time there is to start counter measures or an emergency escape Body protection against chemicals Dräger put extraordinary focus on the best fit to purpose material and cut of its chemical protection suits. 2 Airline systems The airline system provides a continuous air supply in confined workplaces with an escape option. 3 Training Highly qualified trainers employ a useful combination of theory and practice. This blend of knowledge and practical exercises ensures maximum safety in real life situations

15 Confined Space Entry At a Glance Confined Space Entry Being safe at every step The act of entering enclosed areas during inspections can be dangerous: you have to step into a dark space where ambient air supply might be limited and hazardous product residues might be present. With Dräger s gas-monitoring devices, personal protective equipment and support, you are on the safe side. We also offer regular maintenance to ensure that your equipment, machines and working environment remain safe and to help prevent work stoppages

16 Confined Space Entry Risks Potential dangers due to... Risks Explosions, e.g. ignited during work by sparks or high temperatures Flammable gases and vapors Toxic liquids and gases (Chlorine (Cl 2 ), Ammonia (NH 3 ), Hydrogen chloride (HCl) Toxic organic substances (e.g. Benzene, Methanol, Ethylene, Butadiene) Particles (e.g. dust and combustible particulants) Many more HAZMATs in different processes ZZZZZZ Explosions due to the inherently unstable character of some chemicals (e.g. explosives) Serious effects from toxic gases, vapors, or liquids via skin contact, ingestion, or inhalation Exposure to corrosive/ caustic substances Serious effects (carcinogenic, genetic, mutagenic) from longterm exposure to certain toxins Reaction of substances coming in contact with catalytic materials becoming dangerous 16 20

17 Confined Space Entry Overall Portoflio Pre-entry check and personal air monitoring Breathing protection Area monitoring Escape equipment ZZZZZZ Head & body protection Training & services

18 Hot work At a Glance Hot work Operate accident and indicent free During hot works, like cutting, welding and grinding, your personnel has to work under tough conditions: hazardous gas or dust, sparks or open flames as well as noise and bright light. To reduce the risk of injuries or uncontrolled fires, Dräger offers a wide variety of products to protect your body and continuously examine the surrounding air. Our on-site training, perfectly adapted to your requirements, gives your staff the qualifications they need for allround safety

19 Hot work Risks Potential dangers due to... Risks Explosive gases Explosion, ignited by flying sparks Carbon monoxide (CO) Ignition due to flying sparks Ammonia (NH 3 ) Hydrogen chloride (HCl) ZZZZZZ Toxic Particles (Dust, Asbestos) Exposure to asbestos Other HAZMATs, depending on the company Exposure to chemical and/or toxic substances 19 20

20 Hot work Products Personal air monitoring Breathing protection Area monitoring ZZZZZZ Escape equipment Head & body protection Training & services 20 20

21 Sensor Technology Overview Electrochemical Sensor (EC) Toxic Gases and Oxygen Catalytic Bead Sensors (CatEx) Flammable Gases Infrared Sensors (IR) Flammable Gases and CO2 PID Sensors Volatile Organic Compounds (VOCs) 21 34

22 Sensor Technology Electrochemical Sensors (EC): Detection of Toxic Gases and Oxygen H 2 S - Gas Measuring Electrode Diffusion- Membrane Electrolyte Dust / Water-Filter Counter Electrode Reference Electrode 22 34

23 Sensor Technology CatEx - Sensors Methane Oxygen Water Carbon Dioxide Water Oxygen Heat Hot Catalyst CH O 2 CO H 2 O + Heat of Reaction 23 34

24 Sensor Technology CatEx - Sensors Instrument Reading in % LEL Methane, Hydrogen, Ammonia Propane, Butane, Acetone Hexane, Ethyl acetate Toluene, Xylene, Nonane Applied Gas or Vapour in % LEL 24 34

25 Sensor Technology Infrared - Sensors (IR) Lamp Gas Cuvette Interference Filter Detector Air Only green light can pass. Gas Green light is absorbed by gas. Green light is missing: Gas is present

26 Sensor Technology Infrared Sensors (IR) IR-Technology versus CatEx-Technology Infrared operates in environments even with low or no Oxygen concentrations. Infrared is completely immune to poisoning and inhibiting compounds, that effect CatEx - sensors. Both types measure % LEL and % by volume concentrations of various flammable gases. Due to its long life a 5 year warranty can be granted for IR - sensors. A small disadvantage: With IR-Ex sensors it is not possible to measure Hydrogen and Acetylene - in the Dräger X-am 7000 the Cat-Ex or EC sensor will do this job - in the Dräger X-am 5600 the XXS H2 HC can be used to receive an added H 2 Ex signal

27 Sensor Technology PID Sensors A PID will detect any gas with an ionization potential lower than the lamp energy. Examples for ionization-potentials in ev: Toluene 8.82 Trichloroethylene 9.45 Carbon Disulphide Trichloroethane Oxygen Detectable with the 10.6 ev PID lamp PIDs have no selectivity! They measure the sum of gases which are present (if ionized by the lamp)

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29 Dräger X-zone 5500 Extended Portfolio Extended portfolio Rapid reaction to hazardous gases Tubes Single use tubes for short term gas detection X-am to 5-gas detectors for personal protection X-zone 5500 Area monitoring in combination with X-am 5000/5600 Polytron 8720 Stationary gas detector allows quick and reliable measurements Various application scenarios require a wide range of devices: from tubes to portable detection instruments up to complete stationary gas warning systems. Thanks to innovative sensors the alarm response time is short and the signal stable. The X-zone 5500 combines mobile with stationary gas detection allowing flexible and reliable gas monitoring

30 International standards & regulations Test and Service Levels for Portable Gas detection US, Europe and IEC based international guideline Maintenance intervals based on EN/IEC standards and OSHA recommendations 30 20

31 Daily Bumptest / Field check / Response check Root causes according to IEC/EN Potential root causes on failing gas detectors or sensors Text Gradual chemical degradation of sensors Contaminations due to sensor poisons (only for catalytic beads) Drift of electronic components Exposure to extreme environmental conditions (Temp, Pressure, Humidity) causing a hidden sensor damage Mechanical damages (sometimes not visible from outside) Gas Access to the sensor blocked (mechanically or due to glued sensor membranes), mostly not visible form outside Exposure to overrange concentrations of target gases Note: Dräger detectors are protected against overrange exposures Faults of the detectors alarms (e.g. horn is blocked with water) 31 20

32 Logistical Challenge to deal with test and service levels for gas detection fleet Daily Bumptest before use each day Calibration & Inspection monthly / yearly inspection Insert photo Logistical Challenge Insert photo Failed devices need to be repaired... on demand, in bigger fleets daily business Test documentation... for insurances / for reporting / accidents 32 20

33 Onsite bumptesting by user Options Manual Bumptest Enter bumptest mode via menu Apply gas Display shows Bumptest OK or Fail Documentation of bumptest in device eventlogger Bumptest Station Portable configured to Bumptest gas Bumptest by docking station Option calibr. after failed bumptest Display shows Bumptest OK or Fail Documentation of bumptest in device eventlogger Docking station X-dock Easy and fail safe operation Bumptest, test of alarm elements; Automatic repair functions Minimized test time and gas consumption Local print option / test certificates Local and remote documentation 33 20

34 Insight - Dräger X-dock Network with Central Database Tests in Central Workshop by workshop technicians Decentral Bumptest by users Onsite Local data synchronized to central database Central documentation for safety engineers, workshop technicians, site manager, hygienists.. Decentral Bumptesting ensures lowest efforts for bumptesting logistics Central documentation is key component of safety process => bumptests performed can be ensured 34 20

35 Gas Alert and Gas Exposure Reporting Thoughts Challenge Reporting & Classification on Gas Alerts; Safety Engeneers (& Upper Management) review to improve environmental responsibility to improve safety & reliability Reporting on gas exposures; Hygienists and Management review to improve health responsibility to improve plant safety Safety reporting based on Portables data Headline Ideas Read out data from portable gas detectors during bumptest Full data readout cost too much time => Only read out events Automize reporting on event via Eased Alert Reporting Process option; Worker just docks gas detector onsite after gas alert event 35 20

36 Dräger X-zone 5500 What s new? Wireless Alarmtransfer between X-zones within an open network Wireless Alarmtransfer between X-zones within a closed network Wireless transfer of the maximum concentration of the connected X-zone group within an open or closed network Incraesed quality of the power supply pin contacts to keep the inserted X-am on charge Open Interface RS 485 Modbus allows the connection to a stationary or a customer specific controlroom GSM based wireless module X-zone Com wireless transfer of the X-zone data via SMS, or into a Cloud 36 20

37 Dräger X-zone 5500 Application scenarios Challenge: Direct Information Onsite within an Alarm Within Maintenance- or Repairworks different gas hazards need to be detected simultaneously a clear and unambigious onsite alarm information is necessary to ensure quick counter measures. 1 Mobile Control Room X-zone 2 Applications specific via Modbus 3 Wireless Data Transfer Solution with X-zone 5500: A small onsite controlstation

38 Applicationsscenario 4 Detection Points, 5 different gas hazards: CH 4, Nonane, O 2, HF, CO 2 Hazard: HF Fluoric acid 3 Hazard: CH 4, O 2 Flammable gases, Oxygen deficiancy.. HF 2 One device positioned at safety guard Normal display: Local gashazard In case of alarms or via Menu: Maximum values of the group are shown at each device Gas alarms; Instrument alarms; Battery alarms; Group lost alarms; Evacuations alarms Hazard: Nonane, CO 2, O 2 heavy gases 1 0 Group: Remote alarm acknowledgement possible from all X-zone devices Local/Group: 0 CH 4 3 O 2 1 Nonane 2 HF 1 CO

39 Dräger X-zone 5500 Application scenarios Challenge: Connection to a central control room: Especially in bigger plants Maintenanceand Repairworks need to be done quickly but especially safely. An additional central monitoring from a remote central control room can make sense. It ensures a quick safety reaction in case of gas alarms. 1 Mobile Control Room X-zone 2 Applications specific via Modbus 3 Wireless Data Transfer Solution with X-zone 5500: RS 485 modbus interface 39 20

40 RS 485 Modbus Interface Data transfer in realtime e.g. connection to RVP 5000 visualizations panel from Drägers fixed gas detection» Alarms» Gas values of the connected device» Maximum values of the grouped devices» Evacuations alarm» Alarm acknowledgments 40 20

41 RS 485 Modbus Interface Turnaround - flue gas desulfurization High frequency of turnarounds due to corrosions Turnarounds can be prepared; Gas detection system can be installed within a few minutes Control room can use X-zone evacuations function not only in case of gas alarm, e.g. if safety overpressure is too low Absorber barrier Active in Turnaround Absorber Connection to Shutdown Box Central control room 41 20

42 Dräger X-zone 5500 Applications szenario Challenge: Mobile information to Safety Engeneers The responsible Safety Engeneer of the plant or in the platform is not always close the cosntruction site. If a gas alarm occurs the Safety Engeneer shall get a quick mobile information. 1 Mobile Control Room X-zone 2 Applications specific via Modbus 3 Wireless Data Transfer Solution: X-zone 5500 & X-zone Com 42 20

43 Dräger X-zone Com Wireless Data Transfer Area Monitoring onsite thanks to an alarm chain of up to 25 instruments Simply connected, informed everywhere with the X-zone Com Mobile Warnings In case of a gas alert the X-zone Com module sends measuring data and warnings via , SMS to your mobile phone or into a Cloud, where data are accessible via an Internet connection. For the wireless transfer the X-zone Com uses a GSM/GPRS Modul. Dräger X-zone com Highlights:»Data logger»gps Position»Rechargeable Battery for > 1 Week continuous»charging option of X-zone Com in Ex Zone 1 Mobile Safety Engeneers are directly informed. This allows a quicker reaction to gas hazards

44 Dräger X-zone Com SMS Alarme & SMS Anfragen Within a gas alert Dräger X- zone Com sends an SMS to up to 5 preconfgured telephones Dräger X-zone Com additionally responds to certain SMS commands; e.g.: Pin1+ Local Pin1+ Max Pin1+ Stat Pin1+ Group» Meas. values of connected X-zone» Maximum values of the group» Instrument information» Group information Pin2+ Evac» Activates Evacuations alarm Pin2+ Evac off» Deactivate Evacuations alarm Pin2+ Ack» Alarm acknowledgement 44 20

45 Dräger X-zone Com Cloud Service After registration of X-zone Com each device automatically sends data into a Cloud»No further on-site installations/configurations»remote visualizations of measuring data and position»access data with all PC s e.g. via Internet Explorer

46 Dräger Petrochemical & Chemical Industry Stationary Fire and Gas Detection Systems Detection of toxic gases incl. oxygen The detection of toxic gases due to process leaks needs to be monitored quickly and accurately. 1 Detection of flames Using visual flame detection technology allows remote CCTV monitoring of any fire condition, along with automatic alarming Detection of explosive gases and vapors Quick and accurate detection is essential to ensure prompt corrective action, evacuation and explosion prevention. 3 3 Central safety system The heart of any reliable fire and gas detection system is the central safety system

47 Polytron 8700 For PIR 7000 Sensors cont. full access to the gas library Type 334 Type 340 Measured substances Available as library substance currently in progress Performance approved acc. to ATEX + currently in progress Table about actual gases in Sales Support 47 Sales & Service Training Mirko Leonhardt 22 th January 2014

48 Polytron 8000 For Electrochemical Sensors, ranges DrägerSensor O 2 DrägerSensor O 2 -LS DrägerSensor H 2 O 2 DrägerSensor CO DrägerSensor H 2 DrägerSensor NH3 DrägerSensor H2S DrägerSensor NO DrägerSensor OV DrägerSensor NO 2 DrägerSensor HCl DrägerSensor SO 2 DrägerSensor HCN DrägerSensor Cl2 DrägerSensor AC-L DrägerSensor Hydride DrägerSensor PH3/AsH3 DrägerSensor O 3 DrägerSensor COCl 2 DrägerSensor Hydrazine 10 ppb 100 ppb 1 ppm 10 ppm 100 ppm 1 1% 10% 100% 48 Sales & Service Training Mirko Leonhardt 22 th January 2014

49 Dräger Petrochemical & Chemical Industry Plant Fire Brigade Communication devices and equipment Communication devices are perfectly integrated into the protection equipment. 1 2 SCBAs Our SCBA portfolio offers a high degree of comfort, integrated communication options and a maximum level of reliability. 2 Head protection Our helmets provide quality-tested components such as communication units, mask anti-fog goggles Thermal Imaging Camera With the thermal imaging camera you are well equipped for hazardous substance operations and more. 3 in Ex zone 1. 4 Training Highly qualified trainers employ a useful combination of theory and practice. This blend of knowledge and practical exercises ensures maximum safety in real life situations

50 Dräger Petrochemical & Chemical Industry Escape Situations Compressed air escape devices Our wide EEBD portfolio offers a high degree of comfort, maximum level of reliability and outstanding protection factors. 1 Training Highly qualified trainers employ a useful combination of theory and practice. This blend of knowledge and practical exercises ensures maximum safety in real life situations Filter Escape devices Dräger escape devices help you to get yourself and others away from the hazardous area as quickly as possible. 2 Oxygen self rescuer The hooded version provides head, face and eye protection against smoke, heat and sparks for up to 30 minutes. 2 Refuge shelter systems Temporary refuge systems provide safe refuge in case of incidents based on a concerted system of escape devices and refuge shelters

51 Dräger Petrochemical & Chemical Industry Shutdown & Rental Shutdown Management Safety at work is an absolute must during plant shutdowns and revisions. Equally important are environmental and monetary issues. 1 Consulting Services Ensures preparation according to customers demands, danger prevention plans, safety and health protection plans as well as emergency plans Staffing Services Employees are excellently prepared for their tasks by Dräger and arrive with experience from previous shutdowns. 2 On-Site Material Management Services A shop system is an economic solution to provide safety equipment for the duration of shutdowns or permanently. 3 Rental Services More flexibility, savings and safety equipment from one professional source: Dräger Rental Management makes it possible

52 Dräger Petrochemical & Chemical Industry Service and Repair of Safety Equipment Test Equipment Dräger s application-specific test units support your service technicians and ensure that users have fully functional respiratory protective equipment ready for use. 1 DrägerService At Dräger, our many years of experience and our inhouse production provides us with extraordinary expertise. Because no one knows the products as well as their manufacturer Workshop Equipment and Systems Dräger develops and supplies equipment from individual testing devices to complete, customized workshops. 2 2 Training Highly qualified trainers employ a useful combination of theory and practice. This blend of knowledge and practical exercises ensures maximum safety in real life situations

53 Dräger Petrochemical & Chemical Industry Prevention and Risk Management 1 Alcohol Detection Mobile impairment checks enable a measurement to be taken directly in the workplace and help reduce the risk of accidents. 1 Drug Detection Collecting an oral fluid sample is quick and easy with the Dräger DrugTest

54 Alcohol and drug testing At a Glance Alcohol and drug testing A clear head for better results When employees have taken alcohol or drugs, they are not only a risk to their own health and working environment, they also minimize the working productivity. With Dräger alcohol and drug testing products, you ensure a zerotolerance policy and care for both, your employees safety as well as working productivity. Our advanced technology provides very fast results. Thus, many people can be tested in a short time

55 Alcohol and drug testing Risks Potential dangers due to... Risks Personal circumstances (stress, family problems, illness, addiction tendency) Reduction of attention span, increased fatigue and slowing down of reflexes Monotonous work processes ZZZZZZ Psychostimulants temporarily have the opposite effect Easy access to alcohol and drugs Psychoactive drugs (hallucinogens) can cause subjective changes in perception, thought & emotion 55 20

56 Alcohol and drug testing Overall Portfolio Screening instruments Evidential breath alcohol testing Interlock ZZZZZZ Drug test Accessories Training & services 56 20

57 Dräger Petrochemical & Chemical Industry Most Important Products Portable gas detection technology Masks and filters Stationary fire and gas detection systems Breathing Protection Escape Equipment Repair, Maintenance & CSE Shutdown and Rental Stationary Fire & Gas Detection Systems Plant Fire Brigade Escape Situations Handling of hazardous substances Service and Repair of safety equipment Prevention and Risk Management Head & Body protection Refuge shelter systems Training Workshop equipment and systems Services 57 20

58 Dräger Petrochemical & Chemical Industry Case: Holborn Refinery Safety Services Shutdown and Rental Management Our client, the German company H&R focusing on specialty chemistry, planned a shutdown of their process plant for an inspection. The challenge was that the restart of the plant should occur without any complications. We supported the safety engineer Joachim Ahlf and his team from start to finish with advice and equipment. Our expertise around the clock: With 80 internal experts and access to 3,000 safety posts, we have conducted almost 1 million hours of safety services worldwide

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60 Köszönöm a figyelmet! ADORJÁN Attila Értékesítés - kiemelt ügyfelek / Key Account Manager Dräger Safety Hungária Kft Mobile +36 (06) attila.adorjan@draeger.com