1 Model 3051 Pressure Transmitter with HART Protocol Start Step 1: Mount the Transmitter Step 2: Consider Housing Rotation Step 3: Set the Jumpers Step 4: Connect the Wiring and Power Up Step 5: Configure the Transmitter Step 6: Trim the Transmitter Product Certifications End HART I
2 2002 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are a registered trademarks of Rosemount Inc. Rosemount Inc Market Boulevard Chanhassen, MN USA T (US) (800) T (Intnl) (952) Fax (952) Fisher-Rosemount GmbH & Co. Shipping Address: Argelsrieder Feld Wessling Germany Tel 49 (8153) 9390 Fax 49 (8153) IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount Model 3051 transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the Model 3051 reference manual (document number ) for more instruction. This manual is also available electronically on WARNING Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore T (65) F (65) / Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the Model 3051 reference manual for any restrictions associated with a safe installation. Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power is applied to the unit. Process leaks may cause harm or result in death. Install and tighten process connectors before applying pressure. Electrical shock can result in death or serious injury. Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
3 STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount level or below the taps. 3. Mount the drain/vent valve upward. Flow Gas Flow Applications 1. Place taps in the top or side of the line. 2. Mount level or above the taps. Flow Steam Flow Applications 1. Place taps to the side of the line. 2. Mount level or below the taps. 3. Fill impulse lines with water. Flow
4 Panel Mount (1) Pipe Mount Coplanar Flange Traditional Flange Model 3051T Model 3051H (1) Panel bolts are customer supplied.
5 STEP 2: CONSIDER HOUSING ROTATION Housing Rotation To improve field access or to better view the optional LCD meter: 1. Loosen the housing rotation set screw. 2. Turn the housing left or right up to 180 from its original position. Over rotating will damage the transmitter. 3. Retighten the set screw. Housing Rotation Set Screw (9/64-inch) STEP 3: SET THE JUMPERS If alarm and security jumpers are not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off. Figure 1. Transmitter Electronics Board Without LCD Meter With LCD Meter Alarm Jumper Alarm Jumper Security Security
6 STEP 4: CONNECT THE WIRING AND POWER UP Use the following steps to wire the transmitter: 1. Remove the housing cover on the side marked FIELD TERMINALS. 2. Connect the positive lead to the "+" terminal, and the negative lead to the " " terminal. NOTE Do not connect the powered signal wiring to the test terminals. Power could damage the test diode in the test connection. Shielded, twisted pair cable should be used for best results. Use 24 AWG or larger wire and do not exceed 5,000 feet (1 500 meters). 3. Plug and seal unused conduit connections. 4. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing. Figure 2 shows wiring connections necessary to power a Model 3051 and enable communications with a hand-held HART communicator. For low-power transmitters, refer to the reference manual. Figure 2. Transmitter Wiring Diagrams Wiring in the Field RL 250 Ω Current Meter Power Supply Transient Wiring 24 V dc Supply RL 250 Ω Current Meter Installation of the transient protection terminal block does not provide transient protection unless the Model 3051 case is properly grounded.
7 Power Supply The dc power supply should provide power with less than two percent ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included. Figure 3. Load Limitation Maximum Loop Resistance = 43.5 (Power Supply Voltage 10.5) 1935 Load (Ohms) Operating Region Voltage (V dc) The HART communicator requires a minimum loop resistance of 250Ω.
8 STEP 5: CONFIGURE THE TRANSMITTER NOTE: A check ( ) indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure. Table 1. The Model 275 HART Communicator Fast Key Sequence Function Fast Key Sequence Alarm and Saturation Levels 1, 4, 2, 7 Analog Output Alarm Type 1, 4, 3, 2, 4 Burst Mode Control 1, 4, 3, 3, 3 Burst Operation 1, 4, 3, 3, 3 Custom Meter Configuration 1, 3, 7, 2 Custom Meter Value 1, 4, 3, 4, 3 Damping 1, 3, 6 Date 1, 3, 4, 1 Descriptor 1, 3, 4, 2 Digital To Analog Trim (4-20 ma Output) 1, 2, 3, 2, 1 Disable Local Span/Zero Adjustment 1, 4, 4, 1, 7 Field Device Information 1, 4, 4, 1 Full Trim 1, 2, 3, 3 Keypad Input Rerange 1, 2, 3, 1, 1 Local Zero and Span Control 1, 4, 4, 1, 7 Loop Test 1, 2, 2 Lower Sensor Trim 1, 2, 3, 3, 2 Message 1, 3, 4, 3 Meter Options 1, 4, 3, 4 Number of Requested Preambles 1, 4, 3, 3, 2 Poll Address 1, 4, 3, 3, 1 Poll a Multidropped Transmitter Left Arrow, 4, 1, 1 Range Values 1, 3, 3 Rerange 1, 2, 3, 1
9 Table 1. The Model 275 HART Communicator Fast Key Sequence Function Fast Key Sequence Scaled D/A Trim (4 20 ma Output) 1, 2, 3, 2, 2 Self Test (Transmitter) 1, 2, 1, 1 Sensor Info 1, 4, 4, 2 Sensor Temperature 1, 1, 4 Sensor Trim Points 1, 2, 3, 3, 5 Status 1, 2, 1, 1 Tag 1, 3, 1 Transfer Function (Setting Output Type) 1, 3, 5 Transmitter Security (Write Protect) 1, 3, 4, 4 Trim Analog Output 1, 2, 3, 2 Units (Process Variable) 1, 3, 2 Upper Sensor Trim 1, 2, 3, 3, 3 Zero Trim 1, 2, 3, 3, 1
10 STEP 6: TRIM THE TRANSMITTER NOTE Transmitters are shipped from Rosemount Inc. fully calibrated per request or at the factory default of full scale. Zero Trim A zero trim is a single-point adjustment used for compensating mounting position effects. When performing a zero trim, ensure that the equalizing valve is open and all wet legs are filled to the correct level. If zero offset is less than 3% of true zero, follow the Using the Model 275 HART Communicator instructions below. If zero offset is greater than 3% of true zero, follow the Using the Transmitter Zero Adjustment Button instructions below to rerange. Using the Model 275 HART Communicator Fast Keys Steps 1, 2, 3, 3, 1 1. Vent the transmitter and connect HART communicator. 2. At the menu, input the HART Fast Key sequence. 3. Follow the commands to perform a zero trim. Using the Transmitter Zero Adjustment Button 1. Loosen the certifications label screw and rotate the label to expose the zero adjustment buttons. 2. Set the 4 ma point by pressing the zero button for 2 seconds. Verify that the output is 4 ma. A meter will display ZERO PASS. Zero Adjustment Button
11 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc. Chanhassen, Minnesota, USA Fisher-Rosemount GmbH & Co. Wessling, Germany Emerson Process Management Asia Pacific Private Limited Singapore European Pressure Equipment Directive (PED) (97/23/EC) Models 3051CA4; 3051CD2, 3, 4, 5; 3051HD2, 3, 4, 5 (also with P9 option) Pressure Transmitters QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment All other Model 3051/3001 Pressure Transmitters Sound Engineering Practice Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold Sound Engineering Practice Ordinary Location Certification for Factory Mutual As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA).
12 Hazardous Locations Certifications North American Certifications Factory Mutual (FM) E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition-Proof for Class III, Division 1. T5 (Ta = 85 C), Factory Sealed, Enclosure Type 4x I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D; Class II, Division 1, Groups E, F, and G; Class III, Division 1 when connected per Rosemount drawing and (When used with a HART communicator); Non-incendive for Class I, Division 2, Groups A, B, C, and D. Temperature Code:T4 (Ta = 40 C), T3 (Ta = 85 C), Enclosure Type 4x For input parameters see control drawing Canadian Standards Association (CSA) E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D for indoor and outdoor hazardous locations. Enclosure type 4X, factory sealed C6 Explosion-Proof and intrinsically safe approval. Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings Temperature Code T3C. Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G. Suitable for Class I, Division 2 Groups A, B, C, and D hazardous locations. Enclosure type 4X, factory sealed For input parameters see control drawing
13 European Certifications I1 CENELEC Intrinsic Safety and Dust Certification No.: BAS 97ATEX1089X II 1 GD EEx ia IIC T5 (Tamb = 60 to +40 C) EEx ia IIC T4 (Tamb = 60 to +70 C) Dust Rating: T80 C (Tamb 20 to 40 C) IP CENELEC I1 Input Parameters U i = 30 V I i = 200 ma P i = 0.9 W C i = µf Special conditions for Safe Use (X): When the optional transient protection terminal block is installed, the apparatus is not capable of withstanding the 500V insulation test required by Clause of EN50020:1994. This must be taken into account when installing the apparatus. N1 CENELEC Non-incendive/Type n and Dust Certification No.: BAS 00ATEX3105X II 3 GD EEx nl IIC T5 (Tamb = 40 to +70 C) U i = 55 Vdc max Dust rating: T80 C (Tamb = 20 to 40 C) IP66 Special Conditions for Safe Use (x): When the optional transient protection terminal block is installed, the apparatus is not capable of withstanding a 500V r.m.s. test to case. This must be taken into account on any installation in which it is used, for example by assuring that the supply to the apparatus is galvanically isolated.
14 E8 CENELEC Flame-Proof and Dust Certification No.: KEMA 00ATEX2013X II 1/2 GD EEx d IIC T6 (T amb = 50 to 65 C) EEx d IIC T5 (T amb = 50 to 80 C) Dust rating T90 C, IP Vmax = 55 V dc Special Conditions for Safe Use (X): This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. Japanese Certifications E4 JIS Flame-Proof CERTIFICATE DESCRIPTION Ex d IIC T5 + G5 C C/L/H/P Differential and Gauge (no meter) C C/L/H/P Differential and Gauge (with meter) C CA (no meter) C CA (with meter) C T (no meter) C T (with meter) Ex d IIC T6 C C/D/ ma HART (no meter) C C/D/ ma HART (with meter) C T/G/ ma HART, SST Silicone (no meter) C T/G/ ma HART, Hast. Silicone (no meter) C T/G/ ma HART, SST Silicone (with meter) C T/G/ ma HART, Hast. Silicone (with meter) I4 JIS Intrinsic Safety Certification No.: C13266 Ex ia IIC T4
15 Australian Certifications I7 SAA Intrinsic Safety Certification No.: AUS EX 1249X Ex ia IIC T4 (T amb = 70 C) Ex ia IIC T5 (T amb = 40 C) IP65 When connected per Rosemount drawing The apparatus may only be used with a passive current limited power source Intrinsic Safety application. The power source must be such that Po (Uo * Io) / 4. Modules using transient protection in the terminal assembly (T1 transient protection models) the apparatus enclosure is to be electrically bonded to the protective earth. The conductor used for the connection shall be equivalent to a copper conductor of 4 mm2 minimum cross-sectional area. SAA Approved Input Parameters U i = 30 V I i = 200 ma I i = 160 ma (Option Code T1) P i = 0.9 W C i = 0.01 µf (Output Code A) C i = µf (Output Code M) L i = 10 µh L i = 1,05 mh (Output Code A with T1) L i = 0,75 mh (Output Code M with T1)
16 E7 SAA Explosion-Proof (Flame-Proof) Certification No.: AUS EX 1347X Ex d IIC T6 (T amb = 40 C) Ex d IIC T5 (T amb = 80 C) DIP T6 (T amb = 40 C) DIP T5 (T amb = 80 C) IP65 Special Conditions for Safe Use (x): It is a condition of safe use for transmitter enclosures having cable entry thread other than metric conduit thread that the equipment be utilized with an appropriate certified thread adaptor. N7 SAA Type n (Non-sparking) Certification No.: AUS EX 1249X Ex n IIC T4 (T amb = 70 C) Ex n IIC T5 (T amb = 40 C) IP65 Special Conditions for Safe Use (x): Where the equipment is installed such that there is an unused conduit entry, it must be sealed with a suitable blanking plug to maintain the IP40 degree of protection. Any blanking plug used with the equipment shall be of a type which requires the use of a tool to effect its removal. Voltage source shall not exceed 60V ac or 75V dc. Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types. K5 E5 and I5 combination KB K5 and C6 combination K6 C6, I1, and E8 combination K8 E8 and I1 combination K7 E7, I7, and N7 combination
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