LED IMPORTANT SAFETY INSTRUCTIONS

Transcription

1 LED IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the luminaire box and all luminaire labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires construction and operation and any hazards involved. Regular luminaire maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. Recycle: For information on how to recycle LED electronic products, please visit These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. WARNING RISK OF ELECTRIC SHOCK Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the luminaire label information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors. WARNING RISK OF BURN Allow lamp/luminaire to cool before handling. Do not touch enclosure or light source. Follow all manufacturer s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling. RISK OF INJURY Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on. RISK OF FIRE Keep combustible and other materials that can burn, away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

2 LED IMPORTANT SAFETY INSTRUCTIONS : RISK OF PRODUCT DAMAGE Never connect components under load. Do not mount or support these luminaires in a manner that can cut the outer jacket or damage wire insulation. Unless individual product specifications deem otherwise: Never connect an LED product directly to a dimmer packs, occupancy sensors, timing devices, or other related control devices. LED luminaires must be powered directly off a switched circuit. Unless individual product specifications deem otherwise: Do not restrict luminaire ventilation. Allow for some volume of airspace around luminaire. Avoid covering LED luminaires with insulation, foam, or other material that will prevent convection or conduction cooling. Unless individual product specifications deem otherwise: Do not exceed luminaires maximum ambient temperature. Only use luminaire in its intended location. Electrostatic Discharge (ESD): ESD can damage LED luminaires. Personal grounding equipment must be worn during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance. Some components inside the luminaire may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance. Always read the luminaires complete installation instructions prior to installation for any additional luminaire specific warnings. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT Carandini Mark Architectural Lighting Antique Street Lamps Lighting Control & Design Holophane Peerless Hydrel ROAM RELOC Renaissance Lighting Tersen Sensor Switch Winona Lighting Synergy Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. ABL LED General Warnings, Form No Acuity Brands Lighting, Inc. All rights reserved. 12/01/11

3 HOLOPHANE Bantam 2000 Installation and Figure 1 Enclosed LED Low Bays Figure 2 Maintenance Manual PENDANT HOOK OR LOOP STANCHION WALL CEILING ENDURALUME PRISMATITE PRISMPACK PRISMALUME GR INTRODUCTION 1.1 Product. A Light Emitting Diode (LED) luminaire - This luminaire utilizes an auto sensing, VAC, nominal, LED driver. - An externally accessed wiring chamber is provided to contain all field splices and to house optional luminaire fusing. - Alternative mounting methods include: o Pendant mount to a 3/4" NPT threaded conduit o Hook and Loop mounts (damp locations only) or Gasketed Hook mounts o Stanchion mount to 1 1/2" threaded or unthreaded pipe stanchion o Wall mount with a flange-mounted, surface wall box with 1" NPT conduit entries for surface-wiring side entry o Ceiling mount to a 4" square or octagonal box (suitable for damp locations only) - A wide variety of lighting distributions may be obtained by using the many interchangeable optical assemblies. o A Optic Enduralume 2418 Enclosed o B Optic Prismatite 4451 Long and Narrow o G Optic Prismatite 4455 Symmetric o K Optic Prismalume Enclosed 6585 Wide o L Optic Prismalume Enclosed 6586 Medium o U Optic Prismpack Enclosed 6585 Wide o Z Optic Prismpack Enclosed 6586 Medium o U Optic with ELB (Extra Low Brightness) Option Prismpack Enclosed 6586 Wide o Z Optic with ELB (Extra Low Brightness) Option Prismpack Enclosed 6586 Medium 1.2 Alternate Information Sources. Holophane Field Service Department P.O. Box 3004 Newark, OH (740) INSTALLATION 2.1 Tools and Materials Required. TABLE 1 Installation of Tools and Materials Use Flat blade screwdriver Pendant set screw Pipe threads sealant sealing conduit threads 5/16 socket wrench Stanchion and wall mount screws 1/2" wrench Wall mount box Figure 3 GR275 GR Luminaire Mounting Disconnect power to luminaire location Provide and install a suitable mounting structure that supports the full weight of the luminaire in accordance with local codes Note that all optical assemblies provide symmetric lighting distributions, except one. The B Optic Prismatite 4451 Long and Narrow provides a non-symmetric lighting distribution and must be aligned, as noted. NOTE For the B Optic Prismatite 4451 Long and Narrow, the refractor has directional arrows in the bottom of the glass that indicate the direction of the main lighting beam. These arrows are aligned with the latches on the luminaire. Align the luminaire at installation to orient the non-symmetric lighting distribution For wet location installations, apply sealant to the conduit threads during installation Though not recommended, the optical assembly may be removed from the electrical assembly for ease of installation Dis-engage the two side latches. See Figure 2 or Remove the optic cable screw from the electrical assembly, and set aside the optic Reinstall the screw into the electrical assembly for use during re-assembly.

4 Unlatch the optical assembly slowly and lower it straight down to avoid damaging the LED COB Module. Détachez lentement l'ensemble optique et baissez-le à la verticale pour éviter d'endommager le module COB DEL. If the optical assembly is removed for installation, care must be taken when handling the LED COB Module. Do not hold, handle or touch the LED COB Module, especially the electrical leads and the center of the orange/yellow portion of the LEDs, as this can damage the LED COB Module, thereby shortening the life of the LEDs or making the luminaire immediately inoperable or shortly thereafter. Do not allow dirt or debris to accumulate on the LED COB Module as this can affect optical performance. See Figure 4. Si l'ensemble optique est retiré pour l'installation, manipulez le module COB DEL avec précaution. Ne tenez, manipulez ni touchez le module COB DEL, surtout les câbles électriques et le centre de la partie orange/jaune des DEL, car cela risque d'endommager le module COB DEL, réduisant ainsi la durée de vie des DEL ou rendant le luminaire inutilisable, directement ou peu de temps après. Ne laissez pas la saleté ou les débris s'accumuler sur le module COB DEL, car cela risque d'affecter la performance optique. Voir figure 4. Figure Stanchion Arm Mount Install the stanchion arm onto the stanchion pipe. Threaded 1 1/2" NPT or NPS (for wet location) or non-threaded pipe (for damp location) may be used Orient the arm as required for the application and tighten the set screws securely. (Set screw points should embed into the pipe.) Pull the electrical supply wires through the stanchion pipe, arm and into the luminaire wiring chamber Make the appropriate supply wire connections as described for Pendant Mount, Section Wall Mount Determine the required positions for the conduit entry in the wall mount box and attach the box to the mounting surface using four bolts (1/4 inch to 3/8 inch size, not provided with the luminaire) Attach the conduit to the box (1" NPT) Feed electrical supply wires to the box and then feed them through the wall arm and into the luminaire wiring chamber Bolt the arm to the box using the four bolts provided. Tighten bolts to between 90 and 110 IN-LBS Make the appropriate supply wire connections as described for Pendant Mount, Section Ceiling Mount Attach the ceiling mount plate to electrical box using the two 8-32 screws provided Pull the electrical supply wires through the plate and into the luminaire wiring chamber Make the appropriate supply wire connections as described for Pendant Mount, Section DO NOT HOLD, HANDLE OR TOUCH THIS AREA OF THE LED MODULE GR Installing the Optical Assembly Lifting the optical assembly straight up over the LED COB Module, position the optical assembly against the bottom of the electrical assembly, aligning the alignment tab on the electrical assembly with the notch on the optical assembly. See Figure Position the bail of each latch over its lug on the optical assembly and snap both latches closed. See Figure Remove the optic cable screw from the electrical assembly, insert it through the loop in the end of the optic cable and reinstall the screw into the electrical assembly. Figure Pendant Mount Remove the wiring chamber cover Back out the conduit set screw far enough to insure that it will not interfere with the conduit threads Thread the electrical assembly onto the 3/4" NPT pendant or fitting a minimum 4 3/4 turns. Then continue to tighten a minimum of one additional quarter turn and until the luminaire is aligned as necessary for aiming of optics or for appearance purposes Tighten the conduit set screw against the pendant or fitting Pull the electrical supply wires through the pendant and into the luminaire wiring chamber Make the appropriate supply wire connections to the luminaire wires in the wiring chamber and reinstall the wiring chamber cover, tightening both closure screws snugly to seal the chamber properly. GR Hook or Loop Mount Hang the luminaire and make the appropriate connections to electrical cord.

5 3. MAINTENANCE 3.1 Disconnect electrical power to the luminaire location before maintaining, replacing or cleaning any part of the luminaire. If unlatching the optical assembly, lower it slowly and straight down to avoid damaging the LED COB Module. Pour détacher l'ensemble optique, baissez-le lentement à la verticale pour éviter d'endommager le module COB DEL. When the optical assembly is removed or replaced for maintenance, care must be taken when handling the LED COB Module. Do not hold, handle or touch the LED COB Module, especially the electrical leads and the center of the orange/yellow portion of the LEDs, as this can damage the LED COB Module, thereby shortening the life of the LEDs or making the luminaire immediately inoperable or shortly thereafter. Do not allow dirt or debris to accumulate on the LED COB Module as this can affect optical performance. Lorsque l'ensemble optique est retiré ou remplacé pour l'entretien, manipulez le module COB DEL avec précaution. Ne tenez, manipulez ni touchez le module COB DEL, surtout les câbles électriques et le centre de la partie orange/jaune des DEL, car cela risque d'endommager le module COB DEL, réduisant ainsi la durée de vie des DEL ou rendant le luminaire inutilisable, directement ou peu de temps après. Ne laissez pas la saleté ou les débris s'accumuler sur le module COB DEL, car cela risque d'affecter la performance optique. Contact your local holophane representative for holophane approved replacement parts. Communiquez avec votre représentant Holophane local pour commander des pièces de rechange approuvées par Holophane. 3.2 Cleaning Visually inspect the assembly to verify that there are no broken or otherwise sharp edges that could cause injury during cleaning. Replace the optical assembly if any such damage has occurred Wipe off the exterior of the luminaire to remove any dirt or debris that could enter the luminaire while maintaining it. Water, a mild detergent, and a damp cloth may be used if necessary. Do not use high pressure water equipment to clean the luminaire as this may cause water ingress to the luminaire. N'utilisez pas des équipements à jet d'eau haute pression pour nettoyer le luminaire, car cela risque de causer des infiltrations d'eau dans le luminaire. Do not use an abrasive cleaner on optical surfaces; loss of optical performance may result. N'utilisez pas un nettoyant abrasif sur des surfaces optiques; cela risque d'entraîner une baisse des performances optiques. 3.3 LED COB Module Replacement, See Figure Verify that power has been disconnected to the luminaire Unlatch and remove the optical assembly Remove the two screws attaching the LED COB Module Slowly lower the LED COB Module, and disconnect the DC Connection. Do not attempt to connect and/or disconnect the electrical harness of the LED COB Module to the Driver Module while electrical power is connected to the luminaire, as this can damage the LED COB Module, thereby shortening the life of the LEDs or making the luminaire immediately inoperable or shortly thereafter. N'essayez pas de brancher ou débrancher le faisceau de câbles électriques du module COB DEL au module pilote lorsque le luminaire est sous tension, car cela risque d'endommager le module COB DEL, réduisant ainsi la durée de vie des DEL ou rendant le luminaire inutilisable, directement ou peu de temps après Remove the LED COB Module and replace with new Module, shown below. Tighten fastener to between 25 and 35 IN-LBS. Catalog No. BALED5L3K- BALED5L4K- BALED5L5K- LED COB MODULE ACEMENT 3K LED COB MODULE ACEMENT 4K LED COB MODULE ACEMENT 5K Reinstall the optical assembly. See Section Driver Module or Surge Module Replacement, See Figure Verify that power has been disconnected to the luminaire Remove the wiring chamber cover and disconnect the electrical supply wires from the luminaire wires Unlatch and remove the optical assembly Remove the two screws attaching the LED COB Module, slowly lower the module and place onto hanging bracket, and disconnect the DC Connection For Driver Module, remove the two screws attaching the Driver Module and replace with new Module, shown below. Tighten fastener to between 25 and 35 IN-LBS. Catalog No. BALEDAS- DRIVER MODULE ACEMENT AUTO-SENSING INPUT VOLTAGE VAC NOMINAL For Surge Module, disconnect Surge Module Remove the nut attaching the Surge Module and replace with new Module, shown below. Catalog No. CT285- SURGE MODULE ACEMENT 277V MAX Reinstall LED COB Module Reinstall the luminaire. See Section Reinstall the optical assembly. See Section 2.3

6 Figure 6 GR Limited Warranty and Limitation of Liability Limited warranty located at _conditions.aspx Acuity Brands Lighting, Inc Columbus Rd., Granville, OH / Acuity Brands Lighting, Inc. All Rights Reserved. Visit our web site at