YOYO Yarn Organizer User s manual

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1 YOYO Yarn Organizer User s manual ING046-0.doc APRIL 09 V0/ING 2524 Brescia (Italia) Via San Polo, 83 Tel Fax

2 2524 Brescia (Italy) Via San Polo, 83 Tel Fax YOYO

3 WARNINGS This manual is an integral part of YOYO unit and must be read carefully before starting using it. YOYO device must NOT be used in explosive rooms. YOYO has been expressly devised to work as yarn feeder. It must be used as mentioned in this manual only. Dinema is not responsible in case of wrong or improper use and in case of any use different from what provided by this manual. Moreover, Dinema is not responsible when YOYO is used by unskilled people, when it is unproperly power supplied, in case of unauthorized modifications and/or repairs, in case of serious failures in planned maintenance or when spare parts used are not original or are not specific for the model considered. Any alteration or modification is forbidden, specially referring to protections and safety parts. Be sure that plant voltage is the one required by YOYO device. Before any maintenance or cleaning operations, be sure that power supply is off. YOYO device must be disposed according to regulations in force in the countries where it is sold. This manual must be kept, for eventual future references. When the device is handed over to others, the producer should be informed about the address of the new owner. In this way, sending eventual manual updatings to the new customer will be easier. DINEMA reserves the right to modify the product and/or the present manual without any notice Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 2

4 Regulations and directives YoYo device has been carried out and tested according to technical specifications and to all applicable checking- and testing-standards. It complies particularly with: - EN ISO 200- Safety of machinery Basic concepts, general principles for design - Part : Basic terinology, methodology. - EN ISO Safety of machinery Basic concepts, general principles for design - Part 2: Technical principles. - EN Safety of machinery Electrical Equipment of Machines - Part : General Requirements The device herein described, complies with the requirements of following directives: /08/CE EMC Directive /95/CE Low Voltage Directive /42/CE Machinery Directive YOYO device complies with above mentioned regulations and directives only when used together with the fittings provided. Any different configuration may require particular adjustments to get the conformity Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 3

5 INDEX. DESCRIPTION Page 5 YoYo... Page 5 PCB 4725 CAN CONTROLLER... Page 7 PCB 3858 INTERFACE 2 YoYo.. Page 8 2. TECHNICAL FEATURES... Page 9 YOYO TECHNICAL DEVICE.. Page 9 3. INSTALLATION.... Page 0 INSTALLATION OF PCB Page 0 INSTALLATION OF PCB Page 0 INSTALLATION OF YOYO DEVICE. Page FIXING... Page HOW TO PUT THE YARN IN.. Page.2 WINDING SPACING... Page 3 CALIBRATION.. Page 4 4. YOYO MAINTENANCE OPERATIONS Page 5 CALIBRATION.... Page 5 CLEANING.. Page 5 AFTER SALES TECHNICAL ASSISTANCE.... Page 5 5. DEVICE DISPOSAL... Page 6 6. ENCLOSURES 2524 Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 4

6 DESCRIPTION YoYo 2524 Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 5

7 Yo Yo device is used to control yarn feeding to knitting machines. The distinctive feature of this device is the possibility to be programmed to feed the yarn changing the tension depending on the phase of garment production. Once the tension needed is set, Yo Yo device is able to keep the yarn tensions unchanged for each yarn working phase. Yarn feeding tension is due to revolution speed of yarn winding pulley. After this pulley there is a sensor measuring yarn tension. When the sensor detects any difference between the tension set and the one measured, it transmits to the motor the necessary speed adjustment to get the correct yarn tension again. Two male connectors are available on Yo Yo rear side: J2 and J3. J2 connector is used for service operations only. J3 connector is needed for connection of Yo Yo device to the machine, through PCBs 4725 and 3858 whose descriptions follows Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 6

8 J3 CONNECTOR PIN # SIGNAL V min V max I max NOTE 24V 2.6 Vdc 26.4 Vdc - Nominal 24V 2 24V 2.6 Vdc 26.4 Vdc - Nominal 24V 3 CANL -36 Vdc 36 Vdc -00 / -600 ua Low level can voltage (imput/output) 4 CANH -36 Vdc 36 Vdc -200 / 30 ua High level can voltage (imput/output) 5 GND GND PCB 4725 CAN CONTROLLER The main function of PCB 4725 is the conversion of parallel signals coming from machine data BUS into the serial protocol CAN of Yo Yo device and viceversa Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 7

9 The use of CAN CONTROLLER is not necessary if machine is already equipped with PCB J3 connector is used to connect PCB 4725 to the board INTERFACE 2 YOYO here below described. J and J2 connect PCB 4725 to the DATA BUS coming from machine. J4 is needed for the connection of power supply board. FT faston must be always earth connected by a yellow-green wire with proper section. PCB 3858 INTERFACE 2 YOYO PCB 3858 is the interface between YoYo and machine. It s possible to connect up to 2 YoYo devices (J5/J6). J3 connector is used to connect the board to the communication system CAN. J connector is used to connect the power supply board. When the machine has to be equipped with more than 2 Yo Yo (max. 24), PCB 3858 can be extended through connection to another PCB 3858, by means of J2 and J4 connectors Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 8

10 THECHNICAL FEATURES All technical features of YoYo device are here below stated. YOYO TECHNICAL FEATURES Dimensions Height Depth Width Weight 200 mm (max) 70 mm 75 mm (fixing hook not included) 0,4 Kg Temperature On working conditions C On standoff C During shipment C Power Supply Min and max voltage Nominal voltage Max power absorbed on steady conditions 2,6 26,4 Vdc 24 Vdc 2 W Relative Humidity (without condensations) On working conditions 20 C % Altitude (above sea level) About the yarn Max. yarn speed Tension Tension resolution m 25 m/sec. 50 g 0,5 g 2524 Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 9

11 INSTALLATION INSTALLATION OF PCB 4725 Installation procedure of PCB 4725 may be different depending on machine model. For further details see the document installation instructions herewith enclosed. INSTALLATION OF PCB 3858 PCB 3858 must be fixed on the specific bracket included in the KIT supplied by Dinema. For further details see the document installation instructions herewith enclosed Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 0

12 INSTALLATION OF YOYO DEVICE FIXING YoYo device must be fixed on the specific support ring : Hook the Yo Yo on the support ring, by means of the fixing hook; Tighten the fixing screw placed inside the Yo Yo hook, by using an allen screw of 3 mm. Eventual Yo Yo vibrations due to wrong fixing can affect the quality of final product Brescia (Italy) Via San Polo, 83 Tel Fax YOYO

13 HOW TO PUT THE YARN IN The correct proceeding for yarn positioning is here below stated: Put the yarn into the eyelet for yarn incoming () Open the brake disks and thread the yarn into the ceramic eyelet inside the brake shaft (2). Wind the yarn on the pulley and the ceramic shaft as shown in the pictures (3) (4). REMARK The number of windings on the pulley and the shaft has to be stated considering yarn type and environmental conditions, to enable then Yo Yo device to unwind the yarn easily The yarn coming from the pulley must pass over the sensor for tension measuring (5) and after that, it has to be put into the eyelet for outgoing (6) Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 2

14 WINDINGS SPACING To avoid eventual yarn overlapping on the pulley, the windings must be properly spaced. Windings spacing can be adjusted by using the adjust screws, to change ceramic shaft inclination. Windings spacing has to be stated considering the number of windings effected, in order to cover the whole width of the pulley. Winding spacing must be effected when YoYo device is running. No No No YES YES 2524 Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 3

15 CALIBRATION Before starting the use of YoYo device, a proper calibration is required. Calibration must be effected when YoYo device is powered but stopped. Be sure that tension sensor is on standoff condition and proceed as follows: remove the yarn from the sensor and keep ENABLE button pushed down for 7 seconds long; when calibration succeeds the green led makes three flashing and than goes off. At this moment, the yarn has to be repositioned on tension sensor. To assure the exact result when measuring yarn tension, a new calibration should be effected periodically Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 4

16 MAINTENANCE CLEANING No particular maintenance operations are required but just usual cleaning. YoYo device has to be cleaned by using a wet cloth only, if necessary some neutral soap can be added. NEVER use any solvent or alcool AFTER SALES TECHNICAL ASSISTANCE Dinema S.p.A. offers to the customer the support of a skilled technical staff, to solve any eventual problem faced when using and maintaining the machine Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 5

17 DISPOSAL OF YOYO UNIT WARNING! To avoid any possible negative effect on both environment and health and to promote materials recycle, YoYo device must be disposed according to the regulations in force in the countries where it has been sold Brescia (Italy) Via San Polo, 83 Tel Fax YOYO 6

18 YOYO Yarn Organizer User s manual ENCLOSURES 2524 Brescia (Italia) Via San Polo, 83 Tel Fax

19 ANNEX HOW TO INSTALL THE YOYO KIT FOR LONATI UNIFY MACHINES WITH PCB 2004: Installation must be effected when machine is off, discovering the rear movable plate of the electronic box. WARNING!! Before installing the yoyo kit, it is necessary to switch the main power off. Following operations must be executed by skilled operators only. ) Installation of PCB 4725 on machine already equipped with PV 029 (Machine with colour display): Machines with colour display are already equipped with PV 029. Replace it by the PV 029 included in the kit. After that fix PCB 4725, referring to sheet T00 and using the material provided. 2) Installation of PCB 4725 on machine with no PV 029 (Machine with black/white display): Machines with black/white display have not PV 029. Install the one included in the kit, referring to sheet T003. After that fix PCB 4725 to PV 029 referring to sheet T00 and using the material provided. 3) Connection of PCB 4725: Disconnect the flat cable plugged into J2 connector of PCB 2004 and J6 connector of PCB 4 (rack board). Connect CVP 267 (total length 900mm) supplied with the kit between J connector of PCB 4725, J2 connector of PCB 2004 and J6 connector of PCB 2004, referring to sheet T004. Plug into J4 connector of PCB 4725 the corresponding Modu2 female connector of CBL 43 cable ; screw the wire 0V of CBL 43 into pole 4 of J6 connector of PCB 2004 and screw the wire +5V of CBL 43 into pole 2 of J6 connector of PCB Plug into J3 connector of PCB 4725 the corresponding 9-pole male connector of CBL 428 and fix the connector to the PCB 4725 by means of the two spacers supplied. Connect the wire FL 38 to FT faston of PCB 4725; the eyelet of FL 38 must be then connected to the closest earth screw. 4) Connection of PCB 3858: PCB 3858 must be fixed to PM 674 and then to machine structure referring to sheet T002. Connect to J connector of PCB 3858, the corresponding Modu female connector of CBL 430 coming from the power supply box. Connect to J3 connector of PCB 3858 the corresponding Modu2 female connector of CBL 428 coming from J3 connector of PCB Connect YOYO devices to one of the 6-pole Modu2 female connectors of PCB 3858 through cable CBL 453(450 mm) or cable CBL 4532 (000 mm). IMPORTANT! It s necessary to connect CBL 453 and/or CBL 4532 to YoYo device, on the side showing YOYO printing (the shielded side). Enc. / Brescia (Italia) Via San Polo, 83 Tel Fax

20 PV 029 PCB 4725 J J J2 J4 C2 C20 U4 U5 U6 U8 R9 R7 R8 R6 R5 W3 PV 029 J2 J6 RT2 C C6 R2 C9 L TP4 VR C C2 DS3 C2 C3 FL C7 RT R0 C4 C9 TP2 PCB 4725 TP U3 R DS2 DS R4 R5 Q U C5 U2 C4 C5 R C7 C8 TP3 U7 W2 RN C6 R8 C8 Q2 R9 R6 C0 J8 J3 J7 R2 R3 C3 R4 Y R3 R7 FT W J5 FORO N HOLE NO. ROND. DENT. M3 TOOTHED WASHER M3 VITE TC+ 3X6 SCREW 3X6 DISTANZ.8/7 SPACER 8/7 DADO M3 DADE M3 LA PCB 4725 DEVE ESSERE FISSATA AL PV 029 SFRUTTANDO IL FORO N PRESENTE SU QUEST'ULTIMO; PER IL FISSAGGIO FARE RIFERIMENTO AL DISEGNO! PCB 4725 MUST BE FIXED TO PV 029 THROUGH HOLE NO. PLACED ON IT; WHEN FIXING REFER TO THE DRAWING! APPARECCHIATURA: KIT YOYO PER M/C UNIFY (PCB 2004) FOGLIO: T00_D02 DESCRIZIONE: Montaggio PCB 4725 su PV 029. ULTIMA MODIFICA: Sostituita PCB 3727 con PCB Eliminate rondelle in nylon. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 0/0/2007 Enc. 2/ Brescia (Italia) Via San Polo, 83 Tel Fax

21 MONTAGGIO PCB 3858 SU PM 674 CON DISTANZIALI IN NYLON ASSEMBLING PCB 3858 ON PM 674 BY NYLON SPACERS FORO N HOLE NO. FORO N 2 HOLE NO.2 PM 674 DISTANZIALE NYLON NYLON SPACERS PCB 3858 VISTA TOPOGRAFICA PCB 3858 COMPONENTS VIEW OF PCB 3858 J2 J4 DS J5 J J6 J7 R2 J2 J3 CBL 426 (YOYO) CBL 429 (YOYO) PM 674 J8 J4 J9 J5 J0 J6 RT C C2 J R J3 RT2 PCB 3858 FORO N 3 HOLE NO.3 FORO N 4 HOLE NO.4 MONTARE N 4 DISTANZIALI IN NYLON SUL PM 674 NEI FORI N , DOPODICHE' FISSARE LA PCB 3858 AI DISTANZIALI STESSI (VEDI DISEGNO). FIX THE NO.4 NYLON SPACERS ON PM 674 INTO HOLES , AFTER THAT FIX PCB 3858 TO THE SAME SPACERS (SEE THE DRAWING). CBL 430 (24 VDC) CBL 428 (CAN BUS) APPARECCHIATURA: KIT YOYO PER M/C UNIFY (PCB 2004) FOGLIO: T002_D0 Montaggio PCB 3858 su PM 674 con distanziali in nylon e connessione DESCRIZIONE: della PCB ULTIMA MODIFICA: Inserite viste e note. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 0/05/2007 Enc. 3/ Brescia (Italia) Via San Polo, 83 Tel Fax

22 R87 R26 C95 C22 R282 R34 5 C220 C206 R0 C4 U02 R D4 2 U03 D44 U04 U05 D46 U06 U07 U08 U09 U0 U D48 D4 9 U2 R325 D50 U3 U4 U5 C C2 U6 R7 U7 D35 R27 U8 U9 D37 U20 U2 D9 R45 R48 D3 R9 C8 C27 D D2 R298 C22 R363 R365 R36 6 R36 2 R364 R36 7 D5 2 R60 Q R62 R6 R68 R82 PCB 2004 J4 RN R7 R20 R3 R37 R40 R43 R46 R49 R52 R54 C40 C42 R69 R7 R72 S R68 R70 Q3 R73 Q4 R76 D5 Q5 U24 W C53 D6 R79 R80 R78 C55 D7 C54 W2 R82 C56 D8 U3 R84 R85 C59 R87 R88 R9 C68 BT R96 R99 R0 C75 R08 D0 D J U42 C78 R4 C8 C85 C82 C86 R8 L U50 C87 R23 R25 C96 RN8 C97 FT D2 DS2 R24 D3 R32 C08 C09 R3 R35 C07 R33 R34 C3 C4 C5 DS4 J3 U6 R59 DS8 R62 R63 C32 U64 DS9 C34 R65 C38 R67 R83 C45 D8 U70 DS20 D9 DS23 J5 U73 U75 D20 C56 R95 U80 VR3 D2 R93 R94 R98 R96 R97 C66 R203 FL2 U82 C7 RN J6 ON S3 U9 FL C79 C82 R263 R262 C84 J8 C90 C9 R280 C93 C96 C97 FL4 C99 C200 R283 R288 R289 R292 C203 VR9 C208 C20 C209 R320 R32 C23 J20 R33 FL5 R328 R329 R330 C25 C26 C02 C50 R8 R2 R32 R38 R4 R44 R47 R50 R53 R55 R356 R368 C03 RN4 C04 U6 R27 R327 C29 U00 U95 U25 J U5 VR U7 R04 C76 C30 J32 VR7 U8 C4 RN6 J8 J22 RN5 RN2 U96 U22 RN3 R34 C3 R59 J5 R22 R35 Q2 C32 U9 U92 TP3 C8 U94 C80 C85 R265 R266 R264 C86 R278 C92 C94 C98 Q C205 C2 W5 R334 R332 C27 R333 R284 C98 U98 U26 J33 U34 J34 C20 ON C43 R65 C222 C44 C45 U99 U23 U28 R3 TP C7 C99 S C202 R299 D4 D3 D29 D27 U8 C6 R344 C7 C57 U29 C52 RN9 C29 C47 C204 R357 C46 C48 C00 R293 J3 R322 RT0 K3 R286 C8 RT6 U C77 J29 J23 RT7 R8 C24 J2 VR0 C223 C88 C5 R23 R33 C28 R52 R270 DS27 DS28 DS29 DS30 DS3 DS32 DS33 DS34 DS35 DS36 Q0 R28 U0 R303 R304 R305 R306 R307 R308 R309 R30 R300 R30 R302 R3 DS47 RT8 Q2 RT9 Q3 R354 Q5 J40 J24 J25 RT J26 RT2 R294 R29 C4 U2 J35 R273 R295 R30 PCB 2004 R274 R296 R335 D32 R9 C9 C87 C20 U52 W3 C88 U84 R358 R228 D43 R36 C2 R44 R54 C29 R56 R57 R58 R55 R53 R229 R230 R23 C76 R232 R233 R234 R235 R C93 R3 4 7 U7 U45 U55 U85 D45 C5 FORO N A HOLE NO.A R3 4 8 R37 R236 R237 R349 R238 D47 U9 R372 R239 R350 J37 J39 DS45 R370 U86 R240 R24 R35 R242 R3 5 2 C2 R50 U57 R285 R267 R4 U0 J7 R C2 R R269 R U59 C9 C0 R5 R24 C22 33 PV 029 FORO N B HOLE NO.B C23 R46 C22 R45 R27 J3 Y R272 R290 R275 U4 C24 R47 C27 C30 R276 DS37 DS38 DS39 DS40 DS4 DS42 DS43 R32 R33 R34 R35 R36 R37 R38 R39 Q4 C25 R29 RT3 R6 C23 J36 J38 R336 D33 R25 R337 R36 R75 D34 J27 U5 R3 3 8 R26 R339 C3 R28 C28 W4 C40 D36 C33 R340 DS R3 4 J28 R2 R J30 U C C2 U2 C3 R3 R4 R5 R6 C6 R2 U3 C6 U4 C26 C25 U6 R39 R42 DS2 J6 FL W6 C34 R5 C37 U20 C35 C36 B R56 R57 C38 U2 R60 B2 C39 U22 J9 B3 U23 DS46 RT R74 C50 K RT2 R77 C58 U30 R86 DS4 J0 Q6 R89 C65 R93 U32 U33 DS5 RT3 VR2 R95 C70 C69 R98 Q7 R97 K2 R00 U40 U4 R02 R03 DS7 TP2 DS6 R05 R07 R06 C79 U43 R C80 R2 R5 R6 R3 C83 DS9 U47 C84 R9 R7 R20 DS0 U5 C90 U53 C89 R2 J2 C0 DS U54 R28 R29 C05 DS3 R37 U58 R40 R4 R42 R39 C C6 U60 R43 R48 R49 R5 DS7 C3 U63 R64 C36 R66 J4 C39 U69 R77 R84 C46 U72 C47 L2 U3 FORO N C HOLE NO.C PK R64 D38 R342 C7 D39 DS3 R92 C60 R38 C60 C57 R99 U83 C70 R220 U93 C78 R226 U97 C89 R279 U24 TP4 C207 C24 R343 D40 R355 D5 R359 R360 R369 DS24 DS25 DS26 DS44 R6 C67 C49 U27 R326 R353 R75 R66 D4 R67 C06 R297 D4 D5 D7 R26 R30 R78 R94 R69 C6 D22 RT4 R204 VR4 VR5 J7 R22 RT5 VR6 R277 J9 VR8 R287 C28 R63 R58 R8 R83 R90 R09 R36 J2 DS22 ROND. DENT. M3 TOOTHED WASHER M3 VITE TC+ 3X6 SCREW 3X6 ROND. DENT. M3 TOOTHED WASHER M3 VITE TC+ 3X6 SCREW 3X6 VITE TC+ 3X6 SCREW 3X6 ROND. DENT. M3 TOOTHED WASHER M3 DISTANZ.8/30 SPACER 8/30 FORO N B HOLE NO.B ROND. DENT. M3 TOOTHED WASHER M3 DISTANZ.8/2 SPACER 8/2 FORO N A HOLE NO.A FORO N C HOLE NO.C DISTANZ.8/30 SPACER 8/30 PV 029 DADO M3 DADE M3 DISTANZ.8/5 SPACER 8/5 DADO M3 DADE M3 DADO M3 DADE M3 DADO M3 DADE M3 IL PV 029 DEVE ESSERE FISSATO ALLA PCB 2004 SFRUTTANDO I FORI N A-B-C; PER IL FISSAGGIO FARE RIFERIMENTO AL DISEGNO! PV 029 MUST BE FIXED TO PCB 2004 THROUGH HOLES NO. A-B-C; WHEN FIXING REFER TO THE DRAWING! APPARECCHIATURA: KIT YOYO PER M/C UNIFY (PCB 2004) FOGLIO: T003_D00 DESCRIZIONE: Montaggio PV 029 su PCB 2004 nelle M/C con display bianco/nero. ULTIMA MODIFICA:.. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 0/05/2007 Enc. 4/ Brescia (Italia) Via San Polo, 83 Tel Fax

23 CVP 267 CVP 267 CVP 267 CVP 267 CVP 267 CVP 267 CVP 267 CVP 267 PCB 4725 (J) PCB 2004 (J2) PCB 4 (J6) APPARECCHIATURA: KIT YOYO PER M/C UNIFY (PCB 2004) FOGLIO: T004_D00 DESCRIZIONE: Connessione del CVP 267 alle PCB ULTIMA MODIFICA:.. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 0/0/2007 Enc. 5/ Brescia (Italia) Via San Polo, 83 Tel Fax

24 ANNEX 2: INSTRUCTIONS FOR INSTALLATION OF YOYO KIT ON CE MACHINE EQUIPPED WITH PCB 2008 WARNING!! Before installing the YOYO kit, it is necessary to switch the main power off. Following operations must be executed by slilled operators only.. INSTALLATION OF PCB 3858/ Pcb 3858/ must be mounted on the holder, installed on the creel. Plug the Modu female connector of CBL. 430, coming from J connector of local power source SK 3787A/ mounted on the machine, into the J connector of SK Plug J2 conn. of local power source SK 3787A/ into the terminal strip of the CBL Plug the 3 faston of CBL into the corresponding male faston connectors 2,7 and 22 of the D board. Connect to earth, the earth eyelet coming from the CBL.0999, by one of the screws placed on the plate. Plug the J3 connector of SK the 3858, into the female modu2 connector of the CBL Connect the J24 connector of SK 2008, to the modu2 female connector of the CBL Connect the YOYO devices to one of the 6-pole modu2 female connectors of SK 3858, by the CBL (450mm) or CBL (000mm). IMPORTANT It s necessary to connect CBL 453 and/or CBL 4532 to YoYo device, on the side showing YOYO printing (the shielded side). Enc. 6/ Brescia (Italia) Via San Polo, 83 Tel Fax

25 J J2 R Q J3 J4 J9 J8 R2 R6 C5 C4 PK PK C6 R8 R5 R4 R3 R7 C7 R9 J5 U4 U3 U2 U U7 U8 C8 C9 R2 J6 R42 D20 R4 D9 R40 D8 R39 D7 R38 D6 R37 D5 Q6 U9 U D22 U26 U24 U22 U20 U7 C7 Q3 Y Q9 RT20 U27 D28 D27 U29 R250 R3 R7 R6 J7 C27 U30 Q3 Q2 R42 K3 K4 RT D36 D35 U3 RT22 VR3 R5 VR4 R82 D4 R8 D40 U34 U33 Q9 C40 U38 U36 U35 RT24 W W2 U45 U44 U42 U39 C48 U48 R544 Q20 W5 C49 R228 C53 D3 R257 D46 S C67 C68 C23 C60 R563 U56 K6 Y2 C76 C77 C73 U58 R275 R274 R28 C8 C80 U RT23 W9 U67 D4 D5 B R535 D6 C U69 C92 S2 DS42 S C99 Y3 R536 U77 W3 R329 U79 C07 L C08 R357 R355 R350 R353 R349 R346 R342 R345 J6 Y U8 VR7 VR6 U83 VR3 D7 U84 U85 R37 R370 W4 C47 VR7 VR6 VR5 VR4 U86 S2 R380 R379 W6 R392 R387 R389 R385 W5 RT3 VR2 VR9 VR20 VR8 D9 D8 U89 J33 U93 U92 W7 L Q6 U95 U96 R40 R408 Q5 Q4 U98 W6 R420 R49 W8 U99 VR22 B2 RT32 VR28 VR27 VR24 VR23 L2 L3 L4 R459 R457 R454 R453 R448 R450 VR35 VR34 VR33 VR32 VR3 VR30 VR29 L2 TP5 R50 W22 R497 R492 R494 R488 R490 R485 DS39 W23 R505 L6 VR39 VR37 R504 R5 RT33 RT35 W2 RT36 PIASTRA POSTERIORE REAR PANEL TP TP2 C C2 C3 U5 U6 RN RN2 R3 RN3 R0 R R2 R4 R5 R8 R6 R7 R9 R20 C0 C U0 U C2 C3 R22 R23 U2 U3 R26 R25 R24 Q2 R27 R28 U4 U5 R32 C4 R29 R30 C5 R3 R34 VR R33 C6 C7 R35 U6 U7 C8 R36 VR2 U8 U9 C9 C20 C2 C22 R37 C26 C25 U23 U2 U22 C27 R38 C23 C24 U20 U24 U25 U26 RN4 ON C30 C3 C32 C33 C34 2 C29 C35 R42 R43 R44 3 R4 R39 C28 R40 4 U27 D D2 D3 C37 U28 U29 R47 C36 R45 R46 R48 R50 R5 C40 C38 R52 C39 U30 U3 R53 U32 C4 C42 C47 C45 C49 C50 C43 C44 R55 U33 R57 U34 C53 C46 C48 C5 R56 U35 R58 R59 C52 R60 U36 R62 RN5 R6 C55 R63 U37 C57 C56 C59 R64 C58 R66 C60 R65 R67 C62 C6 U38 C63 C64 C65 R68 R69 U39 U40 R7 C66 R73 R72 C67 C68 C70 J3 R74 C69 C7 R77 DS R76 C73 C75 R75 U4 R78 C72 C74 C76 U42 RN6 W3 J0 J R54 C54 J2 R70 J4 BT C77 R79 R80 C78 C79 C8 R8 C82 C80 R82 U43 C83 R85 D0 R83 R84 VR3 U46 U45 U44 R87 R86 R88 R89 PCB 2007 C84 R93 R90 R9 D C89 C90 C87 C88 C85 R94 R95 C9 U48 R96 U47 U49 C92 DS2 U50 U5 U52 U53 C93 R97 DS3 R98 C94 C95 D2 C96 C97 R99 C98 C99 C00 U54 U56 C0 U55 C03 C02 U57 U58 U59 D3 R00 R0 U60 C04 D4 R92 C86 FL C05 TP3 C06 VR4 TP4 FT J6 J7 J8 5 J J3 RT J55 J4 J6 J5 J2 RT2 RT8 J8 J7 RT0 J9 J0 W24 J J2 J3 TP J4 RT3 R45 W25 R2 R29 R30 W3 J6 R24 DS R3 R32 R33 R34 R35 R36 R55 R56 R57 R58 R59 R60 RT6 U3 U4 U5 U6 U7 U8 U0 U U3 Q28 Q27 K2 Q4 Q5 R66 R83 DS2 DS3 R7 R72 R73 R74 DS4 DS5 R92 U4 U8 R80 R8 DS6 R2 DS7 DS8 DS9 DS0 DS DS2 DS43 U28 C20 J8 R2 R0 R23 R26 R29 R33 R35 R38 R48 R50 R8 C227 R53 R22 R25 R28 R3 R34 R37 TP2 R559 R60 R59 TP3 J9 R6 DS3 R7 R69 R79 J46 U32 R72 Q7 Q8 R80 R96 R93 R90 R9 R552 C32 TP4 R94 R95 R88 R55 R548 R546 J2 U37 C4 R97 RT26 R99 R203 R206 TP5 TP6 U47 R27 R529 R526 R37 R530 R208 R26 DS6 DS7 DS8 DS9 U49 DS5 R24 R229 U50 DS20 J22 R238 R239 R242 R245 R248 U5 R25 R255 U52 J47 W6 R233 R256 R240 R243 R246 U53 R207 R260 U55 R264 W7 R265 R562 DS23 RT27 DS2 DS22 U57 R273 DS24 C74 C75 R272 R236 W8 R278 R282 C79 R56 R284 R279 D50 U60 R286 DS26 J23 J24 U6 U62 U63 U64 U66 R287 DS28 DS29 DS25 Q26 C86 RT28 DS27 VR5 J25 R297 R298 TP8 TP9 DS30 C9 RT29 R300 R308 J26 W0 R306 R30 C94 RT5 RT4 RT3 RT6 RT7 RT9 RT J5 RT2 W2 W D8 R D3 R6 D4 R7 D5 R8 D6 R9 D7 R0 J7 RT7 RT8 RT9 W26 D67 R4 R76 R78 J56 D78 R46 D66 R48 D60 RT25 U27 U2 U23 U26 R2 R53 C220 C222 R33 J20 R542 C229 D R303 R304 DS3 U70 U7 U72 R38 R39 U74 U76 C02 R326 R325 R32 C W R327 DS32 R328 C0 J68 W2 J60 W4 J27 J28 R338 R339 C05 J63 C0 C06 J62 C09 J59 R360 DS33 TP7 R359 R358 C9 U82 C20 R362 C26 C2 C22 R363 C27 C25 VR8 VR9 VR0 VR VR2 J5 8 C29 C33 C34 C30 R373 D57 R376 J57 C36 C38 C37 R377 R378 J30 J29 C46 C43 J3 R38 C48 R394 J32 C53 C50 U88 R393 R396 C58 R399 R398 C5 R395 RT30 R397 J64 J66 C60 J65 J67 J35 J34 C62 R402 R403 +5V DC POWER C6 U94 R4 C66 DS34 R45 TP0 TP9 C69 R42 J36 C70 C7 U03 U0 R422 J37 R424 U04 W20 R440 R438 C73 TP8 PCB 2008 R444 DS36 TP VR25 VR26 TP2 R442 U05 C86 C85 C9 R462 R464 DS37 R565 W9 TP3 U2 C84 R482 C204 DS38 C206 FT DS35 C20 D65 R486 U7 U5 C22 VR38 J39 J38 FL FL2 DS40 U4 R423 R508 C26 J40 R54 TP6 R509 K C27 R53 TP7 RT34 J4 U8 J42 J43 J45 J44 C28 DS4 PCB 2008 J24 (CBL 427) APPARECCHIATURA: Kit YOYO per M/C Lonati Modulare Donna FOGLIO: T00_D0 DESCRIZIONE: Vista piastra posteriore. ULTIMA MODIFICA: Aggiornato disegno.. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 24/09/2007 Enc. 7/ Brescia (Italia) Via San Polo, 83 Tel Fax

26 PIASTRA ANTERIORE J5 C J J2 C2 J3 J5 J C J2 C2 J3 C3 J4 C4 C5 C6 C5 C6 C7 C8 FT2 FT2 J0 J6 J7 J J0 J6 J7 J8 J9 J C0 C0 C2 C9 FT C C4 C9 FT C C3 C4 ALIMENTATORE RES OFF-LINE (24Vdc 250W) Optional per YOYO J2 J F3 F2 F J4 J5 J T S R J APPARECCHIATURA: Kit YOYO per M/C Lonati Modulare Donna FOGLIO: T003_D00 DESCRIZIONE: Vista montaggio alimentatore 24Vdc (PCB 3787A/). ULTIMA MODIFICA:.. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 24/09/2007 Enc. 8/ Brescia (Italia) Via San Polo, 83 Tel Fax

27 R J2 DS J4 J5 J6 R2 J J2 CBL 453 (YOYO) J7 J3 CBL 4532 (YOYO) J8 J4 J9 J5 J0 J6 RT RT2 C C2 R J J3 CBL 430 (+24VDC) CBL 427 (LINEA CAN) APPARECCHIATURA: Kit YOYO per M/C Lonati Modulare Donna FOGLIO: T002_D0 DESCRIZIONE: Vista PCB ULTIMA MODIFICA: Aggiornato disegno.. NOTE:. S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 24/09/2007 Enc. 9/ Brescia (Italia) Via San Polo, 83 Tel Fax

28 ANNEX 3 INSTRUCTIONS FOR INSTALLATION OF YOYO KIT ON CE MACHINE EQUIPPED WITH PCB 2008 LONATI MODULAR GOAL MACHINES WARNING!! Before installing the YOYO kit, it is necessary to switch the main power off. Following operations must be executed by skilled operators only. PCB 3858 CONNECTION: PCB 3858 must be installed on the fixing clamp arranged on machine structure. Connect J connector of PCB 3858 with the corresponding Modu female connector of CBL 4370 cable. On the other end this cable has to be connected to the +24Vdc terminal box of machine. Connect J3 connector of PCB 3858 with the corresponding Modu2 female connector of CBL 427 cable. Connect J24 connector of PCB 2008 with the corresponding Modu2 female connector of CBL 427 cable. Connect YOYO devices to one of Modu2 6-pole female connectors of PCB 3858, by means of CBL 453 cable (450mm) or CBL 4532 (000mm) cable. IMPORTANT It s necessary to connect CBL 453 and/or CBL 4532 to YoYo device, on the side showing YOYO printing (the shielded side). Enc. 0/ Brescia (Italia) Via San Polo, 83 Tel Fax

29 J J2 R Q J3 J4 J9 J8 R2 R6 C5 C4 PK PK C6 R8 R5 R4 R3 R7 C7 R9 J5 U4 U3 U2 U U7 U8 C8 C9 R2 J6 D20 R42 R4 D9 R40 D8 R39 D7 D6 R38 R37 D5 Q6 U9 U U26 U20 U8 C7 Q3 Y Q9 RT20 U27 D28 D27 R250 R3 R7 R6 J7 Q3 Q2 R42 K3 K4 RT D36 D35 RT22 VR3 R5 VR4 U32 R82 D4 R8 D40 U34 Q9 RT24 C4 U36 W W2 U44 U48 R544 Q20 W5 R228 C53 D3 R257 D46 S C67 C23 C60 R563 U56 K6 Y2 C75 C77 C73 U58 R275 R274 R28 C RT23 U66 W9 D4 D5 B C9 R535 D6 C S2 DS42 S C99 Y3 R536 R329 U79 W4 C07 L C08 J6 R355 R357 R350 R353 R346 R349 R342 R345 Y U8 VR7 VR6 U83 VR3 D7 U85 R37 R370 W4 C47 VR7 VR6 VR5 VR4 S2 R380 R379 R392 R387 R389 R385 RT3 VR2 VR8 VR9 VR20 D9 D8 U89 U93 U92 W7 L Q6 U95 U96 R40 R408 Q5 Q4 W6 U99 R420 R49 VR22 B2 RT32 VR28 VR27 VR24 VR23 L2 L3 L4 R459 R457 R454 R450 R453 R448 VR35 VR34 VR33 VR32 VR3 VR30 VR29 L2 TP5 R50 W22 R497 R492 R494 R488 R490 R485 DS39 R505 L6 VR39 VR37 R504 R5 RT33 RT35 W2 RT36 PIASTRA POSTERIORE REAR PANEL TP TP2 C C2 C3 U5 U6 RN RN2 R3 RN3 R0 R R2 R4 R5 R8 R6 R7 R9 R20 C0 C U0 U C2 C3 R22 R23 U2 U3 R26 R25 R24 Q2 R27 R28 U4 U5 R32 C4 R29 R30 C5 R3 R34 VR R33 C6 C7 R35 U6 U7 C8 R36 VR2 U8 U9 C9 C20 C2 C22 C23 C24 C26 R37 U20 C25 U2 U22 U23 U26 U24 U25 R38 C27 RN4 ON C30 C3 C32 C33 C34 2 C29 C35 R42 R43 R44 3 R4 R39 C28 R40 4 U27 D D2 D3 C37 U28 U29 R47 C36 R45 R46 R48 R50 R5 C40 C38 R52 C39 U30 U3 R53 U32 C4 C42 C47 C45 C49 C50 C43 C44 R55 U33 R57 U34 C53 C46 C48 C5 R56 U35 R58 R59 C52 R60 U36 R62 RN5 R6 C55 R63 U37 C57 C56 C59 R64 R66 C60 R65 C58 R67 C62 C6 U38 C63 C64 C65 R68 R69 U39 U40 R7 C66 R73 R72 C67 C68 C70 J3 R74 C69 C7 R77 DS R76 C73 C75 R75 U4 R78 C72 C74 C76 U42 RN6 W3 J0 J R54 C54 J2 R70 J4 BT C77 R79 R80 C78 C79 C8 R8 C82 C80 R82 U43 C83 R85 D0 R83 R84 VR3 U46 U45 U44 R87 R86 R88 R89 PCB 2007 C84 R93 R90 R9 D C89 C90 C87 C88 C85 R94 R95 C9 U48 U47 R96 U49 C92 DS2 U50 U5 U52 U53 C93 R97 DS3 R98 C94 C95 D2 C96 C97 R99 C98 C99 C00 U54 U56 C0 U55 C03 C02 U57 U58 U59 D3 R00 R0 U60 C04 D4 R92 C86 FL C05 TP3 C06 VR4 TP4 FT J6 J7 J85 J J3 RT J55 J4 J6 J5 J2 RT2 RT8 J8 J7 RT0 J9 J0 J W24 J2 J3 TP J4 RT3 R2 R45 W25 R29 R30 W3 J6 R24 DS R3 R32 R33 R34 R35 R36 R55 R56 R57 R58 R59 R60 RT6 D22 U3 U4 U5 U6 U7 U8 U0 U U3 Q28 Q27 K2 Q4 Q5 R66 R83 DS2 DS3 R7 R72 R73 R74 DS4 DS5 R92 U4 U7 U22 U24 R80 R8 DS6 R2 DS7 DS43 DS8 DS9 DS0 DS DS2 U28 C20 U29 J8 R2 R0 R23 R26 R29 R33 R35 R38 U30 C27 R48 R50 R8 C227 R53 R22 R25 R28 R3 R34 R37 TP2 R559 R60 R59 TP3 J9 U3 R6 DS3 R7 R69 R79 J46 R72 Q7 Q8 R80 U33 R96 R93 R90 R9 R552 C32 TP4 R94 R95 U35 R88 R55 R548 R546 J2 U37 U38 C40 R97 RT26 R99 C48 U39 U42 U45 R203 R206 TP5 TP6 U47 R27 R529 R526 R37 R530 R208 R26 DS6 DS7 DS8 DS9 C49 U49 DS5 R24 R229 U50 DS20 J22 R238 R239 R242 R245 R248 U5 R25 R255 U52 J47 W6 R233 R256 R240 R243 R246 U53 R207 C68 R260 U55 R264 W7 R265 R562 DS23 RT27 DS2 DS22 C76 U57 R273 DS24 C74 R272 R236 W8 R278 R282 C79 R56 R284 R279 D50 R286 DS26 U59 U60 C80 J23 J24 U6 U62 U63 U64 R287 DS28 DS29 DS25 Q26 U67 C86 DS27 VR5 RT28 J25 R298 TP8 TP9 R297 DS30 RT29 R300 R308 U69 J26 W0 R306 C92 R30 C94 RT5 RT4 RT3 RT6 RT7 RT9 RT J5 RT2 W2 W D8 R D3 R6 D4 R7 D5 R8 D6 R9 D7 R0 J7 RT7 RT8 RT9 W26 D67 R4 R76 R78 J56 D78 R46 D66 R48 D60 RT25 U27 U2 U23 U26 R2 R53 C220 C222 R33 J20 R542 C229 D R303 R304 DS3 U70 U7 U72 R38 R39 U74 U76 C02 R326 R325 R32 C U77 W R327 DS32 R328 C0 J68 W2 J60 W3 J27 J28 R338 R339 C05 J63 C0 C06 J62 C09 J59 R360 DS33 R359 TP7 R358 C9 U82 C20 R362 C26 C2 C22 R363 C27 C25 VR8 VR9 VR0 VR VR2 J58 U84 C29 C33 C34 C30 R373 D57 R376 J57 C36 C38 C37 R377 R378 J30 J29 C46 J3 U86 C43 R38 C48 W6 J32 C53 U88 R393 R396 C58 R399 R394 W5 C5 C50 R398 R395 RT30 R397 J64 J66 C60 J33 J65 J67 J35 J34 C62 R402 R403 +5V DC POWER C6 U94 DS34 R4 C66 R45 TP0 TP9 C69 U98 R42 J36 W8 C7 C70 U03 U0 R422 J37 R424 U04 W20 R440 R438 C73 TP8 PCB 2008 R444 DS36 TP VR25 VR26 TP2 R442 U05 C86 C85 C9 R462 R464 DS37 R565 W9 TP3 U2 C84 DS38 R482 C204 C206 FT DS35 C20 D65 R486 U7 U5 C22 VR38 J39 J38 FL FL2 W23 DS40 U4 R423 R508 C26 J40 R54 TP6 R509 K C27 R53 TP7 RT34 J4 U8 J42 J43 J45 J44 C28 DS4 PCB 2008 J24 (CBL 427) APPARECCHIATURA: Kit YOYO per M/C Lonati Modulare Goal FOGLIO: T00_D00 DESCRIZIONE: Vista piastra posteriore. ULTIMA MODIFICA:.. NOTE:. R S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 22/09/2007 Enc. / Brescia (Italia) Via San Polo, 83 Tel Fax

30 R J2 DS J4 J5 J6 R2 J J2 CBL 453 (YOYO) J7 J3 CBL 4532 (YOYO) J8 J4 J9 J5 J0 J6 RT RT2 C C2 R J J3 CBL 430 (+24VDC) CBL 427 (LINEA CAN) APPARECCHIATURA: Kit YOYO per M/C Lonati Modulare Donna FOGLIO: T002_D0 DESCRIZIONE: Vista PCB ULTIMA MODIFICA: Aggiornato disegno.. NOTE:. S.p.A. DISEGNATORE: Mauro Pellegrini CLIENTE: Lonati DATA: 24/09/2007 Enc. 2/ Brescia (Italia) Via San Polo, 83 Tel Fax

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