PCNC 1100 Deluxe Stand Installation

Transcription

1 PCNC 1100 Deluxe Stand Installation Product Identification: PCNC 1100 Deluxe Machine Stand with Coolant Kit (PN 30297) Purpose: This document details the assembly and installation of the PCNC 1100 mill stand. This document includes seven sections including: (1) Receiving Stand; (2) Attaching Feet; (3) Installing Manual Oiler (4) Attaching Chip Pans; (5) Attaching Backsplash Guards; (6) Installing Coolant System; and (7) Installing Table Guard Kit. IMPORTANT! PCNC 1100 mills with serial numbers require a PCNC 1100 Stud Kit (PN 35468). Required Tools: Multi-Purpose Grease Phillips Screwdriver Adjustable Wrench Carpenter s Level Flat-blade Screwdriver Metric Hex Wrench Set PTFE (plumber s) Tape Deluxe Machine Stand with Coolant Kit Qty. PN (continued...) Stand 1 Right Table Guard Plate 1 Left Chip Pan 1 Table Guard Connecting Plate 1 Right Chip Pan 1 Polycarbonate Table Guard 1 Coolant Tank 1 M5 x 12 mm Screw 4 Stainless Steel Wear Guard 1 M5 x 8 mm Pan Head Screw 2 M6 x 10 mm Screw 37 Adjusting Rod 1 M6 Nut 6 M6 Flat Washer 2 M12 Nut 4 Left Backsplash Guard 1 M12 Threaded Stud Right Backsplash Guard 1 M12 Flat Washer 8 Coolant Pump M12 Lock Washer 4 Butyl Tape Spacer Chrome Armored Hose Feet /4 Coolant Hose M5 x 20 mm Screw 4 Coolant Hose Adapter M6 x 12 mm Fixing Screw 1 Coolant Hose Mount Bracket Left Table Guard Plate 1 M12 x 50 mm Screw 4 NOTE: If any of these items are missing, contact Tormach Customer Service for a replacement at (608) Page 1

2 Receiving Stand WARNING! Transport and Lift Hazard: The transport, lifting, and moving of stand should be done by qualified professionals. Failure to do so may result in machine damage, serious injury, or death. WARNING! Sharp Objects: Wear gloves when uncrating mill. Failure to do so may result in serious injury. 1. The PCNC 1100 deluxe stand is delivered in two wooden shipping crates banded together with steel bands. Unpack smaller crate and set aside components. 2. Remove sides from larger crate; set aside Table Guard Kit and Coolant Tank. Smaller components are located within Coolant Tank. 3. Carefully tip Stand on its side; unbolt pallet. Attaching Feet NOTE: Attach Feet to Stand after pallet is removed and while Stand is still on its side (see Figure 1). 1. Apply multi-purpose grease to the locations indicated in Figure 2 and join them together. 2. Insert M12 Threaded Stud into each foot and slide on Spacers (see Figure 2). 3. Attach feet to Stand using assembly shown in Figure Carefully return Stand so it rests on feet and position at installation location. M12 Nut M12 Flat Washer Mill Stand Spacer M12 Threaded Stud Adjusting Rod Apply Grease Foot Assembly Figure 1 Figure 2 Page 2

3 5. If Stand is in its final location, level Stand using a carpenter s level. Adjustments to Feet are made using Adjusting Rod to increase or decrease height on each corner (see Figure 2). 6. Deburr and grease four mill mounting pads to prevent rust (see Figure 3). Deburr and grease the four mounting pads Figure 3 WARNING! Transport and Lift Hazard: The transport, lifting, and moving of mill should be done by qualified professionals. Failure to do so may result in machine damage, serious injury, or death. WARNING! Crush Hazard: Keep hands and body parts clear when lowering mill onto Stand. Failure to do so could result in serious injury or death. For further information on mill install, refer to mill operator manual chapter 3, Installation. Installing Manual Oiler 1. Route oil line (pre-installed at back of mill near Y-Axis motor) down back of stand and along left side as shown in Figure Mount manual oiler and tubing clips using pre-drilled holes (see Figure 4); connect oil line. 3. Fill manual oiler reservoir with ISO VG68 Machine Oil (PN 31386). 4. Retract and release plunger until oil is pushed through system. After that pull plunger: Each time mill is powered on Every four hours of operation Figure 4 Page 3

4 Attaching Chip Pans NOTE: If using the optional Automatic Tool Changer (PN 32279) and/or Power Drawbar (PN 31706), installation is easier at this stage due to access issues that arise once the chip pans are installed. 1. Position chip pans near stand and test fit. Left Chip Pan and Right Chip Pan are different. 2. Seal joints between stand and chip pans with Butyl Tape as indicated in Figure 5 prior to installing Left Chip Pan and Right Chip Pan. It is best to apply Butyl Tape and install one chip pan at a time. 3. Use 11 M6 x 10 mm Screws to attach Right Chip Pan to stand. 4. Use 10 M6 x 10 mm Screws to attach Left Chip Pan to stand. 5. Add a strip of Butyl Tape where chip pans meet in front. Use two M6 x 10 mm Screws and two M6 Nuts to join together chip pans. 6. After chip pans are installed, use two M6 x 10 mm Screws, two M6 Flat Washers, and two M6 Nuts to attach Stainless Steel Wear Guard across front (see Figure 6). Figure 5 Add Butyl Tape to top of Stand Add Butyl Tape to chip pan front Stainless Steel Wear Guard Figure 6 Page 4

5 Attaching Backsplash Guards 1. Position backsplash guards near stand and test fit; Left Backsplash Guard and Right Backsplash Guard are different (see Figure 7). 2. Use five M6 x 10 mm Screws to attach Right Backsplash Guard to Right Chip Tray. 3. Repeat step 2 for Left Backsplash Guard. 4. Use two M6 x 10 mm Screws and two M6 Nuts to connect two backsplash guards at rear joint. NOTE: Do not use Butyl Tape for the joint between the backsplash guards or between the backsplash guards and chip pans. NOTE: If any holes on the backsplash guards do not line up, loosen surrounding screws as needed. Once all screws are started, tighten to approximately 3 ft-lbs of torque. Right Backsplash Guard Figure 7 Left Backsplash Guard Page 5

6 Installing Coolant System 1. Remove all parts from inside Coolant Tank (see Figure 8). 2. Using four M5 x 12 mm Screws, mount Coolant Pump to Coolant Tank (see Figure 8). Coolant Pump NOTE: Coolant Pump is 115 VAC only. NOTE: Wrap Elbow Adapter threads and Coolant Hose Adapter with thread seal tape (PTFE Tape). Coolant Tank Figure 8 3. Insert Nylon Washer into both ends of Chrome Armored Hose (see Figure 9). Nylon Washer Chrome Armored Hose 4. Insert Chrome Armored Hose through hole in Stand; connect to Elbow Adapter on Coolant Pump (see Figure 10 and Figure 11). Figure 9 Coolant Pump Hole for Chrome Armored Hose from Coolant Pump Elbow Adapter Figure 10 Figure 11 Page 6

7 5. Connect 1/4 Coolant Hose to Coolant Hose Adapter; insert into Coolant Hose Mount Bracket (see Figure 12). 6. Connect Chrome Armored Hose to Coolant Hose Adapter. 7. Using two M5 x 8 mm Pan Head Screws, attach Coolant Hose Mount Bracket to mill head. 8. Using one M6 x 12 mm Fixing Screw, attach Coolant Hose Mount Bracket to Coolant Hose Adapter (see Figure 12). Coolant Hose Mount Bracket Fix the Coolant Hose Adapter with M6x12 mm Fixing Screw Figure 12 Coolant Hose Adapter 1/4 Coolant Hose Power Connection Panel 9. Connect Coolant Pump s 3-prong plug into outlet shown in Figure 13. NOTE: Power Connection Panel is located on bottom of electrical cabinet. Controller Coolant DB-25 Monitor Figure 13 Auxiliary Power Page 7

8 Installing Table Guard Kit 1. Remove four set screws from the four corners of top of mill table and set aside. Left Table Guard Plate Right Table Guard Plate 2. Insert Left Table Guard Plate and Right Table Guard Plate inside Table Guard Connecting Plate; fasten with four M5 x 20 mm Screws as shown in Figure Slide Polycarbonate Table Guard into slots on guard plates (see Figure 14). Table Guard Connecting Plate Polycarbonate Table Guard M5x20 mm Screws on both sides Figure Using four socket head cap screws, attach Table Guard Kit assembly onto mill table (see Figure 15) and fasten at locations indicated in step 1. Figure 15 Page 8