Track & Trace. Track & Trace and Vision Inspection To Protect Consumers, Products and Brands
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1 Track & Trace Track & Trace and Vision Inspection To Protect Consumers, Products and Brands
2 Track & Trace Optimum Reliability in the Packaging Process As the leading expert in Track & Trace solutions and Vision Inspection, METTLER TOLEDO PCE can draw on over 25 years experience of supplying intelligent optical control systems for maximum process reliability in the packaging industry. During the last decades, there has been an increasing demand for integrated quality control systems for in-line packaging processes across industries. To ensure the smooth execution of related procedures, a combination of reliable code-reading technologies and integrated software solutions is key. METTLER TOLEDO PCE provides end-to-end solutions consisting of hardware, software and services tailored to the specific needs of pharmaceutical and food industry requirements. Group strengths for reliable products and global service from a single source Since August 2011, PCE has been part of the METTLER TOLEDO Group, a leading supplier of precision instruments with a global sales and service network ( This merger led to the creation of one of the world s leading experts in the field of Track & Trace systems with a combined total of more than 600 installed lines for French coding and serialization in Europe, the USA, Asia, Australia and South America. We provide high-quality, modular and standardized Track & Trace systems along with other key solutions for product inspection in the packaging process (including checkweighers, metal detectors, X-ray inspection systems and vision inspection systems) from a single source. You can rely on our global customer support services and a sound, long-term partnership. Serialization / Track & Trace Datamatrix Station XMV Advanced Bundle Station Shipping Case Station Manual Aggregation Station Bottle Serialization Station Label Serialization Station Vision Inspection Smart Camera Systems 360º Inspection Station Label Check Station Tablet Inspection Station Vision Inspection Kits Software Pilot Line Manager Pilot Site Manager Customized Connection Label Design Software
3 CLOUD SYSTEMS LOCAL AUTHORITY TRACELINK APPROVED SITE 3 (Corporate) SITE 2 (Site) PCE EXPORT PCE SAP EXPORT PCE SAP EXPORT DATA Product Info Order Info Serial Number Hierarchy Hierarchy Hierarchy OR OR PCE WEB SERVICES RANK 4 PACKER MANUAL AGGREGATION / REWORK STATION RANK 5 CENTRAL PALLETIZER SITE 1 PRODUCT INFORMATION ORDER INFORMATION SERIAL NUMBERS PILOT SITE MANAGER PILOT CENTRAL PALLETIZING LINE 1 CODING & VERIFYING DATAMATRIX RANK 1 STATION CARTONER AGGREGATION RANK 2 BUNDLE PACKER SHIPPING CASE RANK 3 STATION SHIPPING CASE ADVANCED PACKER BUNDLE STATION BP SCP LINE INFORMATION C PILOT LINE MANAGER PLM (FOR REWORK) CUSTOMER DATABASE Product Flow Data Flow WHOLESALER WAREHOUSE Multi-level and integrated solutions for product traceability The market demands reliable traceability from manufacturer to retailer. Regulatory legislation requires all manufacturers to implement appropriate security systems to prevent counterfeit products. PCE control systems make sure that labelling and serialization is performed correctly, starting with individual products and continuing through to aggregation into bundles, shipping cases and pallets. The PCE Pilot software suite supports smooth system control and data exchange with higher-level systems. Thanks to our modular and highlyconfigurable systems, you can upgrade your processes as required to comply with new legislation and thereby protect existing investments.
4 The Datamatrix Station XMV is an all-in-one solution for marking and verifying cardboard boxes and rectangular bottles. The system includes software for managing and operating the installed devices as well as an SQL connection for database management. Its small footprint enables the independent, mobile unit to be easily integrated into existing lines. Optional Tamper Evident functionality secures compliance with related legal requirements to avoid any kind of product manipulation. 2 The Advanced Bundle Station (ABS) with its high-resolution camera reads and verifies the 2D codes of every cardboard box in a bundle. All aggregated data of the packaging units, including serial numbers, are stored in an external database. 3 The Shipping Case Station (SCS) is a compact control unit for aggregation. It supports simultaneous optical capture of all units inside a shipping case and the assignment of a unique serial number to the resulting superordinate unit. 4 The Manual Aggregation Station (MAS) enables the aggregation of cardboard boxes into bundles, outer boxes and pallets so that they can be labelled in accordance with Track & Trace requirements. Consisting of a printing system, one or more scanners and the required PLM software, the MAS can be used at various positions along the line or as an off-line standalone system. This maximizes flexibility during the final aggregation stage. As a self-contained unit, the station can be commissioned immediately without long downtimes. The OEM version of this station is also available as a Pallet Aggregation Station (PAS). 5 The Bottle Serialization Station (BSS) enables you to perform Track & Trace, Datamatrix grading and DQSA operations as well as authentication of a filling system. Optical character verification (OCV) of batch information, serial numbers or expiry dates are combined with checks for the presence, placement and potential damages of labels. 6 The Label Serialization Station (LSS) is ideal for checking various data on both serially produced and non-serially produced labels. The serialized labels are automatically printed, the entire area is inspected by a high resolution camera and imperfect labels are automatically rejected from the label tape via an electrically driven rejection unit. Ultrasonic fork sensor systems are counterchecking to ensure highest reliability. Furthermore, different sensitivities can be adjusted in line with the various print areas. The LSS can be easily integrated into new production lines or added as an upgrade to existing lines, providing a full range of functions and user-friendliness while simultaneously reducing the complexity of your packaging process.
5 Integrated Software Solutions for end-to-end data management Pilot Line Manager (PLM) As an innovative system for managing all inspection and labelling stations, the PLM is used on a pharmaceutical packaging machine or a networked packaging line. Thanks to the central user interface of the PLM, all sensors, code readers, cameras and industrial printers on a production line can be operated and secured from a central location. The intuitive touch screen interface displays all user inputs and relevant results. If required, these can be logged in accordance with 21 CFR Part 11. All components on the line are clearly networked and displayed with an open XML protocol over TCP/IP. Pilot Site Manager (PSM) The Pilot Site Manager is a central software suite to manage all lines in a production facility from a central location. Orders, production and user data can be created manually or imported automatically via an connection. To ensure flexibility, standard web services are provided as interfaces for importing and exporting orders or products. The modular design facilitates easy integration into typical systems. PSM is a web application, that can be accessed anywhere on the network via a browser.
6 Your Expert Partner for Optical Quality Inspection Over the years, METTLER TOLEDO PCE has provided a broad range of entire systems and components for optical quality inspection tasks across multiple industries. With a strong Track record in the pharmaceutical industry, dedicated Track & Trace systems have been rolled out to meet legal requirements and company demands for secured inline quality management. METTLER TOLEDO service specialists know exactly what it takes to meet your specific operational requirements and the relevant standards. Benefit from our experience and expertise as the market leader and let us help you to ensure that your devices and systems enjoy maximum possible levels of availability, performance and conformity. Make the most of your investment. The benefits are clear to see By using the latest systems from METTLER TOLEDO for checking traceability, you can be sure that: Quality standards are being met Patient protection is ensured All international guidelines in packaging inspection are being followed Product recalls and damage of reputation are avoided You are increasing productivity and profitability in the long term For more information Mettler-Toledo PCE Gernsheimer Straße Zwingenberg, Germany Phone Fax MTPCE.info@mt.com Mettler-Toledo CI-Vision 2640-A White Oak Circle Aurora, IL Phone Fax info.ci-vision@mt.com Sales UK: Anglo Production Processes Saxon Business Park,Hanbury Road Stoke Prior, Bromsgrove Worcestershire B60 4AD, United Kingdom Phone info@appelectronics.co.uk Subject to technical changes 2015 Mettler-Toledo Printed in UK. 0215/010 EN_UK Sales Ireland: IPT Limited 25D Euro Business Park Little Island Cork Ireland Phone info@ipt.ie
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