Service Procedure P385-2 P385 Software Update Procedure:

Transcription

1 Service Procedure P385-2 P385 Software Update Procedure: Date Published: 12/16/11 Urgency: Optional Serial No. Range: All Introduction: The following procedure will take you through all steps necessary to download any software version into the Sauer/Danfoss Control Unit on the Weiler P385 Paver. Warranty: Warranty consideration will be evaluated on a case by case basis. No more than.5 hours of labor will be paid for this procedure. NOTE: You will need the following to perform this procedure. Computer Requirements Processor/Speed - Pentium 3 with 600 MHz processor or greater RAM MB RAM or greater Disk Space MB Hard Disk Space Operating System Windows XP or later OS Monitor Super VGA (1024x768) with 65,536 colors Port USB 1.1 or 2.0 Port required for licensing, license renewal, and software updates DOWNLOADING PLUS 1 SOFTWARE PLUS 1 software is installed onto your local hard drive when downloaded through sauer-danfoss.com. There is no charge for PLUS 1 software. NOTE: Check with your IT department or system administrator. Your computer must meet the following requirements. Be able to accept new USB hardware Be able to accept new software downloads and updates To download the Sauer-Danfoss Plus One Software to a computer, click the following link: /index.htm Under GUIDE Service Tool (free service tool only) Click (request form) under File Download fill out contact information to receive download and click on the download link provided in the response . Click to Download the file under GUIDE Service Tool (free service tool only) currently this is the file marked (.exe 59 MB). NOTE: Sauer may periodically update their download process. If these instructions are not up to date please contact Weiler Service. 1

2 Weiler/Sauer Plus One Programming Cable Information: Programming and/or flashing the Weiler Sauer Plus-One Module and Display is possible in a couple of different ways. The first way is to use the existing Sauer USB cables from CAT designed to work with CAT machines. The only difference between the CAT cables and Weiler cables is the plug that connects to our machines is a 3-Pin MALE Deutsch Plug and CAT uses a 3-Pin FEMALE Deutsch Socket. Available from Weiler is a wire harness (P/N 18657) that can be ordered to adapt the existing CAT Plus One connector to work with Weiler machines. The pin outs on the CAT plug and our plug are the same. Shown below are the part numbers for CAT s version of the USB cable that are used to program Sauer software on CAT machines. These CAT part numbers will require the use of the adapter harness: CAT/Sauer USB Cable (Adapter Harness Required) Part Number Part Description Qty Cable Assy Cable Sauer Plus 1 Adapter Harness (Figure 1) 1 Figure 1 If you would like to order the complete Sauer Plus One USB cable assembly from Weiler it is available from us and would require no adapter harness. Shown below is the Weiler part number for that assembly: Weiler/Sauer USB Cable (No Adapter Harness Required) Part Number Part Description Qty Cable Assy. 1 2

3 Installing Machine Software Updates Step 1: Turn computer on and connect USB/Serial converter to computer USB port Step 2: Connect adapter cable to the USB/Serial converter with the 9 pin desub connection. Step 3: Remove male plug from female connector on wire harness and plug in adapter cable located under the left hand control panel. Step 4: Insert 3-pin Male Deutsch connector of the adapter cable into programming port. Step 5: Turn machine key switch to ON Position only. 3

4 WARNING!!! Do not attempt software update with engine running. Injury or death may occur. Step 6: Launch the Guide Service Tool by clicking on the Plus 1 Service Tool Icon on the desktop or using the following path - Start > All Programs > Sauer-Danfoss > PLUS 1 GUIDE Service Tool Step 7: A flashing CAN light on the CG150 confirms communication between computer and machine. Connection status is also shown at the bottom of the PLUS 1 Guide Service Tool screen. Green Connect = Active connection Red Disconnect = No connection If the CG150 cable doesn t communicate the communication setting may be incorrect. Go to - Communications Menu > Gateway > CG150 > Enable 4

5 Programming Sauer Plus +1 Equipment Common Terminology 5

6 NOTE: You don t want either of the CG150 Virtual Channels! If the service tool is started without a CG150 plugged in. The CG150 Virtual Channels can be set as defaults making the tool stop functioning until the cable is hooked up, the CG150 is enabled and the tool is restarted. Step 8: Click Yes to start scan if prompted as shown below. Otherwise click the Scan system (1) button at the top of the screen. 1 6

7 Step 9: A dialog box appears showing scan progress with an option to abort. Wait for scan to finish. The Scan Connected System box will disappear when the scan is complete. Step 10: Once scan is complete, current system information will be displayed in Diagnostic Navigator at the left of the screen. 7

8 Step 11: Click on File Download (1) button. 1 Step 12: Select the Target Controller/Display. NOTE: Download program for Display first. This will allow the display to retain current hours. The File Download dialog box will appear. Select the controller that will be receiving the downloaded file. Click OK 8

9 Step 13: Locate the file that will be downloaded to the controller, using the dialog box that appears. With the appropriate controller hex file located and selected, click Open. A warning may appear regarding memory structure compatibility. This is common. Choose Auto Fix if prompted. IMPORTANT: Before continuing to the next step, ensure all connections are secure. Ensure computer has an adequately charged battery, or is plugged into a reliable power supply. If power or communication is lost during the next step, the controller being updated may experience irreversible code corruption. Replacement of the controller may be required. Depending on the size of the update, some downloads require several minutes to complete. 9

10 Step 14: Select Start Download A warning may appear regarding target operating system compatibility. This is common. Click Ignore if prompted. 10

11 A caution may appear regarding target operating system compatibility. This is common. Type undefined in the box and click OK if prompted. An error may occur while uploading parameters. This is common. Click Ignore if prompted. 11

12 Wait for the download to complete. This may take several minutes. Once download is complete, a system scan will initiate automatically. Wait for scan to finish. The Scan Connected System box will disappear when the scan is complete. 12

13 An error may occur while downloading parameters. This is common. Click OK if prompted. A dialog box may appear containing a list of Parameter Changes. This is common. Click OK if prompted. When programming is finished, be sure to restore machine defaults by going to the settings screen on the display and select reset all. This can be done by pressing Menu, System Settings then scroll down until Reset All appears. Hit the right arrow to reset the display. NOTE: The first step if problems occur during a code update is to isolate the device that is being uploaded. This means unhooking the engine, transmission, and other CAN devices until the circuit consists only of the two terminating resistors and the device to be programmed. 13

14 Step 15: After new software version is updated, push Menu on the Sauer Plus 1 display. Step 16: Using the button(1) below the down arrow, go down until System Settings is highlighted(2) and push the select button(3). 14

15 Step 17: Using the buttons below the down(3) or up(4) arrows until you see Reset All (1) in the display window. Then press the button below the select arrow. Step 18: Use the ESC key to get back to the main screen. 15