Metal Alloy Low-Resistance Resistor Specifications
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1 Page 1 of 14 Metal Alloy Low-Resistance Resistor Specifications October 2010 Specification Number:GCT-SPEC Issued Date:2010/10/01
2 Page 2 of Scope: 1.1 This specification is covered following products: LR1206 series LR2010 series LR2512 series LR2725 series LR2728 series. 2. Product Features: 2.1 Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, Instruments, power amplifiers. 2.2 Proprietary processing technique produces extremely low Resistance values. 2.3 High-temperature performance (up to +170 C). 2.4 Metal Strip resistive material stable and ultra low TCR. Low and Stable TCR ±50ppm/ C. 2.5 Pure tin plating provides compatibility with lead (Pb) free and lead containing soldering processes. 2.6 Compatible with Restriction of the use of Hazardous Substances (RoHS) directive 2002/95/EC (issue 2004). 2.7 PFOS, PFOA, PAHs, Halogen free and REACH compliant. 2.8 Excellent stability ( R/R ± 1.0 % for 1,000 h at 70 C) different environmental conditions. 2.9 High volume product suitable for commercial and special applications Suitable for high precision current sensing circuit protection application Miniature size suitable for compact Print Circuit Boards of high-precision electronic products.
3 Page 3 of Product Applications: 3.1 Power Supply. 3.2 Battery Pack. 3.3 DIY Tools. 3.4 Inverter/Converter (AC/DC, DC/DC, DC/AC). 3.5 Measurable Instrument. 3.6 Consumer Electrics. 3.7 Note Book. 3.8 PC Power Pack. 3.9 LED Driver Others (Auto Tronics etc.). 4. Product Description: 4.1 The resistors are constructed in a high grade Materials. Internal metal electrodes are added at each end and connected by a resistive paste that is applied to the top surface of the metal alloy. 4.2 The resistive layer is covered with a protective coat, and two external end terminations are added. Wrap-around terminations have an electroplated nickel barrier and pure Tin (lead free) finish, ensuring excellent `leach resistance properties and solderability. Metal Alloy Marking Protective Layer Internal Electrode (Cu Plated) Secondary Electrode (Ni Plated) External Electrode (Sn Plated)
4 Page 4 of Product Specifications: Type # of Terminals Max. Rating Power Max. Rating Current Max. Overload Current TCR (ppm/ C) Resistance Range (mω)** F (±1%); D (±0.5%) G (±2%); J (±5%) Operating Temperature 1.0~4.0m:±50 0.5W 22.36A 44.72A 4.1~15.0m:±25 7.0~ ~50.0 LR ~50.0m:±15 1.0~4.0m:±50 1W 31.62A 63.25A 4.1~15.0m:±25 7.0~ ~ ~50.0m:±15 1.0~3.0m:±50 LR2010 1W 31.62A 63.25A 3.1~6.9m:±25 3.0~ ~ ~100m:±15 1W 44.72A A 1.5W 54.77A A 0.5~3.0m:±50 3.1~6.9m:±25 7.0~100m:±15 7.0~ ~100 LR W 63.25A A 0.5~3.0m:±50 3.1~6.9m:±25 7.0~ ~ ~+170 C 7.0~75.0m:±15 3W 77.46A A 0.5~2.5m:±50 2.6~10.0m:±25 7.0~ ~10.0 LR2725 4W A A 3W 27.39A 47.43A 0.25~0.9m:±50 1.0~3.0m:±25 4.0~7.0m:±25 7.1~100m:± ~ ~ ~100 LR W 29.58A 51.23A 4.0~7.0m:±25 7.1~100m:±15 4.0~ ~100 4W 31.62A 63.25A 4.0 ~ 7.0m:± ~ 50.0m:±15 4.0~ ~50.0 Remark: a. The Max. Power Rating is operated at 70 C. b. ** special tolerance and range of resistance are under requested.
5 Page 5 of Power Derating Curve: 6.1 The Operating Temperature Range: -55 C ~+170 C. 6.2 For resistors operated in ambient temperatures 70 C, power rating must be derated in accordance with the curve below: Rating Power in % Ambient Temperature in C 7. Rating Current: 7.1 The following equation may be used to determine the DC (Direct Current) or AC (Alternating Current) currents (RMS, root mean square value) of normal rated power. However, if the result value exceeds the highest current of regulated standards (paragraph 5), the highest normal rated power is to be used. Remark: a. I: Rating Current. b. P: Rating Power. c. R: Resistance. I = P/R
6 8. Order Information: Metal Alloy Low-Resistance Page 6 of 14 LR F 4 Model (Size) Number of Terminals Power Rating (Watts) Resistance* Tolerance** (D=±0.5%; F=±1.0%; G=±2%); J=±5.0%) Packing*** LR C (0.5W) LR LR LR LR A (1.5W) LR LR EX:=1mΩ;R010=10mΩ EX:=1mΩ;R010=10mΩ EX:=1mΩ;R100=100mΩ EX:=1mΩ;R0005=0.5mΩ EX:=1mΩ;R010=10mΩ EX:=1mΩ;R010=10mΩ EX:=1mΩ;R010=10mΩ F 4 F 4 F 2 F 2 F 2 F 2 F 2 LR EX:=1mΩ; F 1 LR LR B (3.5W) LR R00025=0.25mΩ R004 EX:R004=4mΩ;R010=10mΩ R004 EX:R004=4mΩ;R010=10mΩ R004 EX:R004=4mΩ;R010=10mΩ F 1 F 1 F 1 Remark: a. * normal product order information has 4 digits, if includes one decimal point then the order information should be 5 digits (e.g. 0.5mΩ is R0005), if includes 2 decimal points, then it should be 6 digits (e.g. 0.25mΩ is R00025). b. The detail marking format please refer to paragraph 13 c. ** Special tolerance and range of resistance are under requested.
7 Page 7 of 14 d. ** The packing quantity: 4 means 4k pieces per reel; 2 means 2k pieces per reel; 1 means 1k pieces per reel 9. Physical Dimensions: L W H Type Maximum Power Rating (Watts) T Resistance Dimensions - in inches (millimeters) Range (mω) L W H T LR & ~ ±0.010 (3.200±0.254) 0.063±0.010 (1.600±0.254) ±0.010 (0.645±0.254) 0.020±0.010 (0.508±0.254) LR ~ ~ ±0.010 (5.080±0.254) 0.031± ±0.010 (0.787±0.254) (2.540±0.254) ±0.010 (0.645±0.254) 0.051±0.010 (1.295±0.254) 0.031±0.010 (0.787±0.254) 0.5 ~ ±0.010 (0.787±0.254) 0.074±0.010 (1.880±0.254) LR & 1.5 LR ~ ~ ~ ~ ±0.010 (6.248±0.254) 0.130±0.010 (3.302±0.254) ±0.010 (0.645±0.254) ±0.010 (0.645±0.254) 0.031±0.010 (0.787±0.254) ±0.010 (0.645±0.254) 0.044±0.010 (1.118±0.254) 0.034±0.010 (0.868±0.254) 0.074±0.010 (1.880±0.254) 0.044±0.010 (1.118±0.254) LR ~ 2.9 & 4.1 ~ ~ ±0.010 (0.787±0.254) 0.074±0.010 (1.880±0.254) 0.044±0.010 (1.118±0.254) 0.066±0.010 (1.676±0.254) LR , ±0.010 (6.807±0.254) 0.254±0.010 (6.452±0.254) 0.039±0.010 (0.991±0.254) 0.043±0.010 (1.092±0.254) 0.085±0.010 (2.159±0.254) ±0.010 (0.991±0.254) 0.035±0.010 (0.889±0.254) 0.071±0.010 (1.803±0.254) ±0.010 (1.651±0.254)
8 Page 8 of ±0.010 (1.295±0.254) LR & ~ ±0.010 (6.706±0.254) 0.283±0.010 (7.188±0.254) 0.039±0.010 (0.991±0.254) 0.045±0.010 (1.143±0.254) 10. Product Reliability Performance: 10.1 Electrical Performance: Test Item Conditions of Test Test Method Test Limits Temperature Coefficient of Resistance (TCR) (R2-R1) TCR (ppm/ ) = X 10 6 R1 (T2-T1) R1:resistance of room temperature (T1) JIS C Per Spec. (refer to paragraph 5) R2:resistance of 150 C (T2) Short Time Overload The number of rated power are as follows: LR W:4 times rated power LR1206-1W:4 times rated power LR2010-1W:4 times rated power LR2512-1W:5 times rated power LR W:5 times rated power LR2512-2W:5 times rated power JIS C ( R/R1) ±0.5% LR2512-3W:3 times rated power LR2725-4W:4 times rated power LR2728-3W:3 times rated power LR W:3 times rated power LR2728-4W:4 times rated power Rating power duration: 5secs Insulation Resistance 100±15V DC for 1 minute JIS C Ω Dielectric Withstanding Voltage Applied 500V AC for 1 minute, and Limit surge current 50 ma (max.) JIS C Without break down
9 Page 9 of Mechanical /Constructional Performance: Test Item Conditions of Test Test Method Test Limits Resistance to Solder Heat Solder temp./immersion time: 260±5 C, 10±1secs and 350±10 C, 3.5±0.5secs JIS C ( R/R1) ±0.5% Specimen prep.: 4 hours ± 15 min. Steam Solderability test Aging;Solder Bath/Dip and Look Test, JIS C % coverage 245±5 C, 3±1secs Vibration Frequency varied 55Hz in one minute, 3 Total duration 12 hours JIS C ( R/R1) ±0.5% Resistance to solvent Immersion time: 20 C 25 C JIS C , 4.30 ( R/R1) ±0.5% Mechanical Shock 100 grams for 6 milliseconds, 5 pulses JIS C ( R/R1) ±0.5% 10.3 Environmental Performance: Test Item Conditions of Test Test Method Test Limits Low Temperature Exposure (Storage) 1, C JIS C ( R/R1) ±0.5% High Temperature Exposure (Storage) 1, C JIS C ( R/R1) ±1.0% Temperature Cycling Air to air, - 55 C to C, 1,000 cycles, 15 (Rapid Temperature minutes at each extreme, transition time 2 to 3 JIS C ( R/R1) ±0.5% Change) minutes Moisture Resistance (Climatic Sequence) Mil-STD-202, Method 106, 0% power, 7a and 7b not required, t = 24 h/cycle, 10 cycles, Unpowered, JIS C ( R/R1) ±0.5% Bias Humidity + 85 C, 85% RH, 10% Bias, 1.5 hours On, 0.5 hours Off; extended life test: 1,000 hours, JIS C ( R/R1) ±0.5% 10.4 Operational Life Endurance: Test Item Conditions of Test Test Method Test Limits Load Life Test temperature 70 C rated working voltage, 1.5 hours On,0.5 hours Off; extended life test: 1,000 hours JIS C ( R/R1) ±1.0% Remark: R1 means resistance before stress
10 Page 10 of Recommend Solder Pad Dimensions: b a i a Type Maximum Power Rating (Watts) sense Resistance Dimensions - in inches (millimeters) Range (mω) a b i LR & ~ (1.60) (2.18) (0.66) LR LR & 1.5 LR LR ~ (1.80) (2.92) (1.22) 3.1 ~ (2.29) (2.92) (2.41) 0.5 ~ (3.05) (3.68) (1.27) 4.1 ~ (2.11) (3.68) (3.18) 0.5 ~ (3.05) (3.68) (1.27) 4.1 ~ (2.11) (3.68) (3.18) 0.5 ~ (3.05) (3.68) (1.27) 1.6 ~ (2.11) (3.68) (3.18) LR ~ (3.18) (6.86) (1.32) LR & ~ (2.75) (7.82) (3.51) Remark: The total solder pad trace sizes are recommended as follows: Unit: mm² Power LR1206 LR2010 LR2512 LR2725 LR W W W W W W W
11 Page 11 of Recommend Soldering Conditions: 12.1 Surface-mount components are tested for solderability at a temperature of 245 C for 3 seconds. Typical examples of soldering processes that provide reliable joints without any damage are given in below: Time (Sec) Recommended IR Reflow Soldering Profile Recommended double-wave Soldering Profile Typical values (solid line) 13. Marking Format: Process limits (dotted line) 13.1 Product resistance is indicated by using two marking notation styles: a. R designates the decimal location in ohms, e.g. For 1mΩ the product marking is ; For 25mΩ the product marking is R025; For 100mΩ the product marking is R100. b. m designates the decimal location in milliohms, e.g. For 0.25mΩ the product marking is 0m25; For 0.5mΩ the product marking is 0m50; For 5.5mΩ the product marking is 5m50; For 25.5mΩ the product marking is 25m5. Remark: all the products marking are 4 digits LR1206 series: R010 Ex. Resistance 10mΩ (for all LR1206 products)
12 Page 12 of LR2010 series: R002 Ex. Resistance 2mΩ (when resistance below or equal than 3mΩ) R005 Ex. Resistance 5mΩ (when resistance greater than 3mΩ) 13.4 LR2512 series: 0m50 Ex. Resistance 0.5mΩ (when resistance below than 1mΩ) R005 R003 Ex. Resistance 3mΩ (when resistance below or equal than 4mΩ) R005 Ex. Resistance 5mΩ (when resistance greater than 4mΩ) 5m25 Ex. Resistance 5.25mΩ (when resistance greater than 4mΩ) 25m5 Ex. Resistance 25.5mΩ (when resistance greater than 4mΩ)
13 Page 13 of LR2725 series: 0m25 Ex. Resistance 0.25mΩ (or 0.25mΩ only) 2m50 Ex. Resistance 2.5mΩ (for 1.5mΩ and 2.5mΩ only) R003 Ex. Resistance 3mΩ (for 1m 2m and 3mΩ only) 13.6 LR2728 series: R005 Ex. Resistance 5mΩ (for all LR2728 products)
14 Page 14 of Packaging: 14.1 Embossed Dimensions: Unit: mm Item W P1 E F Do D1 P0 Po*10 P2 Ao Bo Ko t LR LR LR LR LR Tolerance ±0.15 ±0.10 ±0.10 ±0.10 ±0.05 ±0.10 ±0.10 ±0.20 ±0.10 ±0.10 ±0.10 ±0.10 ± Reel Dimensions: Unit: mm Reel Type / Tape W M A B C D 7 reel for 12 mm embossed 16.2 ± ± ± ± ± ± reel for 8 mm embossed (for LR1206 only) 12.00± ± ± ± ± ± 0.5
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