PENTAPHARM alfoil SG polymer film INNOVATIVE HIGH SPEED PROCESSING FILM TECHNICAL BULLETIN One Team. One Partner. Worldwide.
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1 alfoil SG polymer film INNOVATIVE HIGH SPEED PROCESSING FILM TECHNICAL BULLETIN One Team. One Partner. Worldwide. Edition 08/05
2 alfoil P SG polymer film int roducing alfoil polymer film alfoil SG polymer film Innovations alfoil SG polymer film latest innovative Klöckner Pentaplast development specially formulated to provide a PVdC coating with significantly improved slip characteristics. The improved PVdC recipe allows for higher machine throughput yields, enhanced tablet filling capabilities and higher output. COEFFICIENT OF FRICTION PROPERTIES Typical improvement of alfoil SG polymer film versus standard PVdC surfaces measured with room temperature 23 C Dynamic Static Dynamic Static % improvement % improvement (Typical Values) (Typical Values) alfoil SG polymer film alfoil SG polymer film works in a more advanced manner compared to conventional mechanical PVdC coatings. Through an improved PVdC recipe the surface morphology is enhanced in such a way that a significantly better slip coefficient (lower CoF) is attained. The benefits are already seen and maintained in the finished film immediately after coating, and can allow for higher thermoforming throughput yields during capsule and tablet blistering. This modification allows for a smoother and more even surface appearance which enhances product appeal and processing capabilities. Through the improved slip co-efficient a number of benefits are achieved without affecting product properties. PRODUCT FEATURES & BENEFITS - excellent surface slip characteristics (CoF) - enhanced tablet filling - better thermoforming properties - lower drag on pre-heat platens - higher line productivity & yields - higher filling rates - improved mould de-nest and blister to blister de-nest - elimination of modified pre-heat platens alfoil SG polymer film surface Conventional PVdC-coating Base Web Base Web
3 alfoil T SG polymer film Product alfoil P SG (PVC/PVdC) alfoil P SG (PVC/PVdC) alfoil T SG (PVC/PE/PVdC) Typical Values 250/40 250/60 250/30/90 Thickness PVC Thickness PE AEL Total Thickness Grammage (Yield) - transparent - white Dimensional Stability DIN (140 C / 10, ) - MD - TD Water Vapour Transmission Rate ASTM F 1249 (38 C 90% r.h.) Oxygen Transmission Rate ASTM D 3985 (23 C 50% r.h.) Coefficient of Friction - dynamic - static AEL (CoF) room temperature 23 C 40 g/m µm 381 g/m g/m 2 60 g/m µm 401 g/m g/m 2 30 µm ± 5 µm 90 g/m µm ± 6% 462 g/m g/m 2 ± 6% 0.75 g/m 2 d 0.55 g/m 2 d 0.25 g/m 2 d 1.35 cc/m 2 d 0.70 cc/m 2 d 0.41 cc/m 2 d BARRIER FILM alfoil P SG and alfoil alfoil P SG and T SG polymer film PVC/PVdC and PVC/PE/PVdC films COLOUR transparent clear white opaque T SG polymer films are rigid unplasticized PVC films coated with a very low surface friction modified barrier PVdC coating ideally suited to provide high machine process capabilities and enhanced tablet filling performance for Soft Gel Caps, Gel Caps as well as other delivery systems. SPECIAL PROPERTIES + excellent surface slip characteristics (CoF) + good thermoforming properties The alfoil P SG and T SG polymer films are made with FDA acceptable ingredients and are registered under the DMF medium to high vapour transmission barrier + good sealability to current lidding films
4 Product Description / Type Total Thickness Layer 1 Layer 2 Layer 3 Yield g/m 2 WVTR* PENTAMED MD E 678 PET G Film PET - G 323 g/m g/m 2 x d PVC Mono Layer PH-M alfoil P 250/40 alfoil P 250/60 alfoil X 90 alfoil T 250/30/90 PVC 345 g/m g/m 2 x d 275 µm PVC 40 g/m g/m g/m 2 x d 287 µm PVC 60 g/m g/m g/m 2 x d 304 µm PVC 90 g/m g/m g/m 2 x d 337 µm PVC PE 30 µm 90 g/m g/m g/m 2 x d alfoil FS 100/30/180/30/ µm PVC/PE 130 µm 180 g/m2 PE/PVC 130 µm 508 g/m 2 < 0.1 g/m 2 x d PA160/02 (254/15) PVC/ Rx µm PVC 254 µm 15 µm 373 g/m g/m 2 x d PA180/02 (254/20) PVC/ Rx 20e 278 µm PVC 254 µm 20 µm 384 g/m g/m 2 x d PA190/02 (254/23) PVC/ SupRx µm PVC 254 µm 23 µm 390 g/m g/m 2 x d PA200/02 (254/51) PVC/ UltRx µm PVC 254 µm 51 µm 449 g/m g/m 2 x d PA300/02 (254/76) PVC/ UltRx µm PVC 254 µm 76 µm 503 g/m g/m 2 x d PA400/02 (254/102) PVC/ UltRx µm PVC 254 µm 102 µm 556 g/m g/m 2 x d PA180 S03 (127/20/127) PVC/ Rx 20e/PVC 281 µm PVC 127µm 20 µm PVC 127 µm 388 g/m g/m 2 x d PA200 S03 (127/51/127) PVC/ UltRx 2000/PVC 312 µm PVC 127 µm 51 µm PVC 127 µm 453 g/m g/m 2 x d PA300 S03 (127/76/127) PVC/ UltRx 3000/PVC 337 µm PVC 127 µm 76 µm PVC 127 µm 506 g/m g/m 2 x d 240 S03 S S/03 35/240/ µm PVC 35 µm PVC 35 µm 344 g/m g/m 2 x d 240 P03 P P/03 30/240/ µm PP 30 µm PP 30 µm 305 g/m g/m 2 x d 240 SD03 SD SD/03 60/240/ µm PVC 60 µm PVdC 90 g/m g/m g/m 2 x d Indicative Values only 2/1/05. The information contained herein refers to clear transparent product. * Test method ASTM-F C / 90 % r.h. The information contained herein is based on tests and reflects the present state of our knowledge. It describes the average constitution of our products but, however, will not stipulate a guarantee or something like that. This information does not release the buyer from the obligation to examine the respective products by himself in respect of their suitability, including the suitability for the intended further processing. ACLAR is a registered trademark of Honeywell.
5 WVTR measurements on flat sheet, method ASTM - F C 90% r.h. KLÖCKNER PENTAPLAST GmbH & Co. KG Postfach Montabaur, Germany Tel.: / 9150 Fax: / kpinfo@kpfilms.com AERNI-LEUCH AG KLÖCKNER PENTAPLAST Group Sportweg 38 CH-3097 Liebefeld/Bern Tel.: ++ 41/31/ Fax: ++ 41/31/ kpinfo@kpfilms.com KLÖCKNER PENTAPLAST of America Inc Klockner Road Gordonsville, VA USA Tel.: Fax: info@kpafilms.com
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