Follow manufacturers instructions for hand or power tools. Always wear safety glasses. Failure to do so may result in injury and/or product damage.

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1 for Andersen Architectural Wood Outswing Folding Doors (with Panels Under 175 lbs.) LIMITED PUBLICATION RELEASE Installation Guide Congratulations! You have just purchased one of the many fine Andersen products. Proper assembly, installation and maintenance are essential if the benefits of your Andersen product are to be fully attained. Therefore, please read and follow this instruction guide completely. If your abilities do not match this procedure s requirements, contact an experienced contractor. You may direct any questions about this or other products to your local Andersen dealer, found in the Yellow Pages under Windows or call Andersen WindowCare service center at Monday through Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Thank you for choosing Andersen. Every assembly and installation is different (windloads, structural support, etc.). Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen products. Use caution when working at elevated heights and around unit openings. Follow manufacturers instructions for ladders and/or scaffolding. Failure to do so may result in injury or death. Follow manufacturers instructions for hand or power tools. Always wear safety glasses. Failure to do so may result in injury and/or product damage. Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage. Unless specifically ordered, Andersen windows and doors are not equipped with safety glass, and if broken, could fragment causing injury. Many laws and building codes require safety glass in locations adjacent to or near doors. Andersen windows and doors are available with safety glass that may reduce the likelihood of injury when broken. Information on safety glass is available from your local Andersen dealer. Factory supplied Head Flashing and Installation Flanges DO NOT take the place of standard window and door flashing. Unit must be properly flashed and sealed with silicone for protection against water and air infiltration. Use nonreflective flashings. Do not apply any type of film to glass. Thermal stress conditions resulting in glass damage could occur. Use of movable insulating materials such as window coverings, shutters, and other shading devices may damage glass. In addition, excessive condensation may result causing deterioration of windows and doors. Andersen is a registered trademark of Andersen Corporation. All other marks where denoted are trademarks of Andersen Corporation Andersen Corporation. All rights reserved. 1 Instruction Guide F Revised 03/15/10

2 Metal fasteners and other hardware components may corrode when exposed to preservative treated and fireretardant treated lumber. Obtain and use the appropriate metal fasteners and hardware as called out by the installation guide to fasten unit to any rough opening made from pressure treated and fire-retardant treated lumber. Failure to use the appropriate materials for the installation may cause a failure resulting in injury, property or product damage. Rough opening header must not deflect more than 1 /16" when carrying the weight of door panels. Door header must carry weight of door panels and all loads effecting opening. Too much deflection will effect product performance. Follow instructions from foam, sealant and flashing manufacturer regarding material application and compatibility with this product. Due to the complicated nature of this installation, Andersen strongly recommends consulting with a installation professional before attempting to install this product. Parts Included (1) Installation Guide (1) Care, Finish & Maintenance Guide (2-16) Door Panels (4-32) Hardware Packs (1) Screw Pack (1) Weatherseal Kit (1) Door Frame (KD) (1-2) Panel Stop (1) Multi-Point Lock Set (optional) Supplies Needed Formable Self-adhering Sill Flashing Flashing House Wrap Tape Foam Backer Rod Drip Cap (full width) Staples Shims (waterproof) Wood Glue Fasteners (Stainless Steel, if required) - 3" Finish Nails - ½" Finish Nails - 1 ¾" Roofing Nails - #10 1 ½" Screws Tools Needed Safety Glasses Tape Measure Level Drill/Driver #2 Phillips Bit Caulk Gun Staple Gun Flat Blade Screwdriver Putty Knife ¾" Drill Bit Phillips Screwdriver Hammer Utility Knife J-roller Screw Pack Contains (4) #8 1 ½" Pan Head Screws (12) #10 2 ½" Flat Head Screws (6-12) Sill Clips (8) #10 2" Pan Head Screws (26-50) #10 1 ¾" Flat Head Screws (16) #8 2 ½" Pan Head Screws (16-25) #12 3 ½" Pan Head Screws (2) Wood Plugs 2

3 Glass Suction Grip Film Seam Suction grips will not hold if placed over seam of film to lift or move unit. Unit will fall causing damage or injury. Laminated safety glass is not standard and must be special ordered. Check local building codes. Leave protective film in place until after construction is finished. Leave (NFRC) performance label in place until final inspection. Argon gas blend not available with high altitude glass. s will damage exterior coating on glass. Film Removal Static created when removing film can ignite flammable materials or cause a shock. Remove protective film from seam or corner using plastic scraper if needed. Remove protective film within nine months of installation and when temperature is above 32 F. See warning label on glass. Dispose of film immediately after removal. Film may pose suffocation hazard to children. 3

4 Finishing Finish wood surfaces immediately after installation. Unfinished wood will deteriorate, discolor, and/or may bow and split. Do not stain or paint weatherstrip, vinyl, glass, or hardware. Product damage may occur. Film is not a substitute for masking. Apply interior casing to complete installation. Finish all hidden wood surfaces Do not overload brush with stain/paint when finishing. Finish may wick between glass stop/grille on glass. Read and follow Care, Finish, and Maintenance Guide. Read and follow finishing product instructions and warnings on finishing materials. Cleaning Acid solutions used for cleaning masonry or concrete will damage glass, fasteners, hardware, and metal flashing. Protect unit and follow cleaning product instructions carefully. If acid contacts unit, wash all surfaces with water immediately. Clean glass using liquid glass cleaner. Clean exterior frame, sash and insect screens using mild detergent and water with a soft cloth or brush. For hard to clean areas use a nonabrasive cleaner, alcohol-and-water or ammonia-and-water. Abrasive cleaners will damage glass surface. Metal razor blades can damage glass surface and exterior coating. Maintenance Do not apply any type of film to insulated glass. Thermal stress and glass damage can result. Shading devices (insulated covers, shutters, etc.) may also cause thermal stress and condensation damage. Keep head and sill track clear of debris and water. Protect hangers, pivots and brackets with light spray oil. For more information contact your local Andersen dealer or visit 4

5 Hardware Identification Installation Guide Bottom Pivot Block Offset Hinge with Handle Top Pivot Block Offset Hinge Offset Hinge (with and without Handle) Offset Hinge (Top ) Pivot Set (Right Hand Shown) Flat Hinge with Handle Wall Pivot (Right Hand Shown) Flat Hinge Flat Hinge (with and without Handle) Flat Hinge (Top ) Top End Carrier (Left) Flushbolt Bottom End Carrier (Left) Bottom Intermediate Carrier Flat Hinge End Carrier Set (Left or Right) (Left Hand Shown) Top Intermediate Carrier Intermediate Carrier Set 5

6 Door Configurations Note: Door configurations are always listed from left to right as viewed from the exterior. 2 PANEL 2L 2R 3 PANEL 2L1R 3L 1L2R 3R 2L2R 4 PANEL 3L1R 1L3R 4L 4R 3L2R 2L3R 5 PANEL 4L1R 1L4R 5L 5R 3L3R 6 PANEL 4L2R 5L1R 2L4R 1L5R 6L 6R 4L3R 3L4R 7 PANEL 5L2R 6L1R 2L5R 1L6R 7L 7R 4L4R 5L3R 3L5R 8 PANEL 6L2R 2L6R 7L1R 1L7R 8L 8R 6

7 Hardware Application All possible door configurations are made up of these left and right panel sets. 1 PANEL SETS 4 PANEL SETS 3 PANEL SETS 2 PANEL SETS 1L 1R 2L 2R 3L 3R 4L 4R WP (Left) WP (Left) FHS WP (Left) WP (Left) WP (Right) LCS LCS RCS FHS WP (Right) WP (Right) RCS WP (Right) LEGEND Flushbolts (top & bottom) - Pivot Set WP - Wall Pivot - Intermediate Carrier Set LCS - Left End Carrier Set RCS - Right End Carrier Set - Offset Hinge Set FHS - Flat Hinge Set 7

8 Hardware Application (continued) 5 PANEL SETS 5L 5R WP (Left) FHS WP (Right) FHS 8 PANEL SETS 7 PANEL SETS 6 PANEL SETS 6L 6R 7L 7R 8L 8R WP (Left) WP (Left) WP (Left) LCS LCS RCS FHS FHS FHS FHS FHS FHS FHS FHS WP (Right) RCS WP (Right) WP (Right) FHS FHS 8

9 Entranceway Elevation - Hardware Application Installation Guide 6L2R Door Configuration Shown Top Pivot Block (Left) Top Intermediate Carrier Flush Bolt Top End Carrier (Right) Flat Hinge with Handle Top End Carrier (Left) Flush Bolt Top Pivot Block (Right) Wall Pivot (Left) Wall Pivot (Right) Bottom Pivot Block (Left) Offset Hinge Offset Hinge with Handle Flat Hinge Offset Hinge Bottom Intermediate Carrier Bottom End Carrier (Right) Bottom End Carrier (Left) Bottom Pivot Block (Right) Flat Hinge Panel and Hardware Orientation 6L2R Door Configuration Shown Offset Hinges (offset toward the center of unit) Flat Hinge Flat Hinge Track Track Track Side Jamb Top Intermediate Carrier Top Pivot Block (Left) Top End Carrier (Right) Offset Hinge Flat Hinge Offset Hinge 9

10 Hinge Quantities Intermediate Carrier Set Flat or Offset Hinge Set Pivot Set Top Carrier Flat or Offset Hinge Top Pivot Flat Hinge Wall Pivot Bottom Carrier Hinge with Handle Flat or Offset Hinge Bottom Pivot Hinge Quantity & Type Frame Height Intermediate Carrier Sets consist of Top & Bottom Carrier and... Flat or Offset Hinge Sets consist of 2 Flat or Offset Hinges and... Pivot Sets consist of Top & Bottom Pivots and... Up to 88" 1 Flat Hinge 1 Hinge with Handle 1 Wall Pivot 88 1 / 16 " to 108" 2 Flat Hinges 2 Hinges with Handles 2 Wall Pivots /16" to 120" 3 Flat Hinges 3 Hinges with Handles 3 Wall Pivots 1. Assemble Frame For units with 2 piece sill and head jamb, proceed to Sill and Head Assembly Guide for Andersen Architectural Outswing Folding Doors - # Side Jamb Remove frame components (sill, side jambs, & head jamb) from package. Sill Head Jamb Place frame components on flat surface interior side down. Protect frame components from damage. Side Up Side Jamb 10

11 1. Assemble Frame (continued) Apply sealant to bottom of brickmould on side jambs. Fill predrilled holes in side jambs (sill end) with sealant Caulk Gun Secure sill to side jambs by installing supplied (from screw pack) #10 2" pan head screws through predrilled holes in each side jamb. Apply ¼" bead of sealant along top of side jambs and brickmould over predrilled holes. See drawing. Secure head jamb to side jambs by installing supplied (from screw pack) #8 2 ½" pan head screws through predrilled holes in side jambs and head. Secure brickmould corners by installing supplied (from screw pack) #8 2 ½" pan head screws through predrilled holes in brickmould. See drawing. Side Jamb #10 2" Pan Head Screws Predrilled Hole (fill with sealant) Sill Wood plugs are small parts and if swallowed could pose a choking hazard to young children. Remove and dispose of any loose or easily removed wood plugs. Side Jamb #8 2 ½" Pan Head Screws Secure supplied (from screw pack) wood plugs in predrilled hole in brickmould with wood glue. Head Jamb Head Jamb #8 2 ½" Pan Head Screws Predrilled Holes #8 2 ½" Pan Head Screws Predrilled Holes Wood Plug Side Jamb Caulk Gun Side Jamb 11

12 2. Prepare Rough Opening Rough opening must be level and square. Failure to have a level and square rough opening will effect product performance. Rough Opening Width ¾" more than unit width Rough opening header must not deflect more than 1 /16" when carrying the weight of the doors. Too much deflection will effect product performance. Rough Opening Height ¾" more than unit height Width of rough opening should be ¾" more than unit width. Height of rough opening should be ¾" more than unit height. Allow for flashing thickness. Check sill plate for level. Sill must be level and flat. Shim if needed. Check header for level. Measure rough opening height at sides and in center. Measurements must be the same. Check rough opening for square by measuring diagonally across, upper left to lower right and upper right to lower left corner. If measurements are within 1 /8", opening is square. If rough opening is not square, correct as needed. Masonry Construction Header Tape Measure Rough Opening Height (center must match sides) Sill Plate Level DO NOT install unit with unfinished wood in direct contact with masonry/concrete. Apply proper finish to wood surface, or place barrier (i.e. tar paper or ice/water membrane) between wood and masonry/concrete surface. Failure to do so may result in product and/or property damage. For masonry applications, install and securely fasten a wood buck around head and sides of masonry opening before installing door unit. Apply sealant between rough opening and wood buck. Masonry Building Structure Wood Buck 12

13 2. Prepare Rough Opening (continued) Cut house wrap along sill and head of rough opening. Cut house wrap vertically in center of rough opening from head to sill. Trim excess house wrap, fold around to inside, and staple. Cut top corners of house wrap on 45 angles the width of head flashing. Fold flap up and temporarily tape in position. Rough Opening Utility Knife Installation Guide House Wrap Apply formable flashing. Make sure there are no wrinkles or voids. Failure to do so may result in product/property damage. Cut Line Cut Line Width of Flashing Apply sill flashing on rough opening sill using j-roller. Keep sill flashing 6" above sill at sides and 2" to 3" onto house wrap around exterior. Utility Knife 45 Secure corners of sill flashing by stapling, taping or nailing in position. Stapling shown. Cut Line House Wrap Tape Exposed Sheathing 2" to 3" 6" Sill Flashing Staple Gun Stapling Shown Sill Flashing Sill Flashing J-roller 13

14 2. Prepare Rough Opening (continued) Apply three, continuous 3 /8" beads of sealant along sill plate of rough opening full length. Space beads ¾", 3", and 4 ½" from exterior edge. ½" Caulk Gun Apply a liberal amount of sealant in bottom corners. Caulk Gun 4 ½" Apply a continuous 3 /8" bead of sealant, around exterior sides and top of rough opening, ½" from rough opening edge. 3" ¾" (in Corners) Sill Plate 3. Position Installation Clips Rotate Installation Clips 90º into position around frame, as shown, before placing unit into rough opening. Installation Clip Frame Installation Clip 14

15 4. Install Frame Installation Guide Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage. Support frame in rough opening at all times until secure. Failure to support frame could result in frame falling causing injury, property, and/or product damage. Door Frame A minimum ¼" space is required around exterior perimeter of unit between unit and building framing. Failure to properly space product in opening may result in product and/or property damage. Head Jamb Unit frame must be level and square. Failure to have a level and square frame will effect product performance. Level Shim Lift and center frame in rough opening, setting unit in sealant along rough opening sill from exterior. Push top in until brickmould is firmly pressed into sealant around perimeter of rough opening. Center frame in rough opening. Tape Measure Sill Level Adjust door frame in opening from the interior. Check frame for plumb, level, and square. Check frame for square by measuring diagonally, upper left to lower right and upper right to lower left corners. Both measurements must be within 1 /8 ". Correct as needed. Check frame for plumb and level using a level. Correct as needed. Side Jamb Installation Clip Insert shims between rough opening and side jambs, beside each Installation Clip. Shims are installed between side jambs and building structure to prevent jambs from bowing. Bend and fasten Installation Clips to building structure using #10 1 ½" screws. #10 1 ½" Screw Shim 15

16 4. Install Frame (continued) Head track must be secured with proper size and quantity of screws. Secure head track with #12 or larger screws in all predrilled holes in head track. Screws must penetrate the rough opening header by at least 1 ½". Failure to do so could result in product and/or property damage. Head jamb must be level or have slight ( 1 /8" maximum) camber up in center. Install supplied (from screw pack) #12 3 ½" pan head screws through all predrilled holes in head track. Screws must penetrate the rough opening header by at least 1 ½". Use longer screw if required. Do Not shim between head jamb and rough opening header. Use #12 3 ½" pan head screws to keep head jamb level. Apply a ¼" bead of sealant along sill from interior Install supplied (from screw pack) sill clips on sill and secure with supplied (from screw pack) #10 1 ¾" flat head screws. Sill clips go 4" from each corner and every 24" between. Rough Opening Header 1 ½" (Minimum) Predrilled Hole Head Jamb Head Track #12 3 ½" Pan Head Screw Drill/Driver #12 3 ½" Pan Head Screw Head Jamb Sill Caulk Gun Head Track ¼" Bead #10 1 ¾" Flat Head Screw Drill/Driver Sill Clip Sill Clip 4" 4" 24" 4" Sill 24" 16

17 4. Install Frame (continued) Nail through brickmould 4" from each end and every 12" between using 3" finish nails. Increase depth of ¾" wall pivot hole in side jamb(s) to 1 5 /8" deep by drilling into rough opening with ¾" drill bit and drill/driver. Cut shims flush with door frame using a utility knife. Install interior sill trim with ½" finish nails. 3" Finish Nails 4" 12" Side Jamb ¾" Drill Bit ¾" Wall Pivot Hole Sill Trim Drill/Driver Utility Knife Shim Sill ½" Finish Nail 5. Install Hardware Clean inside head track. Remove all metal shavings and contamination. Failure to do so may result in product damage. Top Screw Top Pivot Block - Left Top Pivot Block - Right Pivot Sets and Wall Pivots are reversible from left to right. End Carrier Sets are ordered as lefts or rights. Intermediate Carriers and hinges are non handed. Hinge Leaf - Right Clean inside head track with a clean rag. Check Top Pivot Block(s) for left or right orientation. To change orientation, remove top screw, unscrew hinge pin and reverse hinge leaf. See drawing. Hinge Pin Left Hinge Leaf Right Hinge Leaf 17

18 5. Install Hardware (continued) Load Top Carriers and Top Pivot Block(s) into head track from notched opening in end of track. Check orientation and order of hardware based on door configuration. See door configurations and hardware applications on Pages 5-9 and Installation Layout Sheet. Secure Top Pivot Block(s) at end(s) of head track using supplied (from hardware pack) #8 1" flat head screws through steel plate and predrilled holes in track into plastic body of Top Pivot Block. Apply gasket and install Wall Pivot Cup(s) with supplied (from screw pack) #10 2 ½" flat head screws in predrilled holes. Shim behind frame as required. Predrilled Holes Head Track Opening Installation Guide Head Track Top End Carrier (Right) Hardware Configuration for 4L4R Door Unit Side Jamb Steel Plate Plastic Body Gasket #10 2 ½" Flat Head Screws Head Track Wall Pivot Cup #8 1" Flat Head Screws Top Pivot Block (Right) 18

19 5. Install Hardware (continued) Check Bottom Pivot Block(s) for left or right orientation. To change, reverse which side the adjusting screw threads into the hinge pin body and reversing the hinge leaf. See drawings. Left Orientation Hinge Leaf Apply continuous ¼" bead of sealant between sill and side jamb from weatherseal to exterior edge of brickmould. Seal along sides and bottom of sill track. Hinge Pin Body Right Orientation Apply ¼" bead of sealant over predrilled holes in bottom of sill track. Install Bottom Pivot Block(s) in end(s) of sill track with supplied (from screw pack) #8 1 ½" pan head screws through predrilled holes. If securing directly to masonry, use masonry screws. Adjusting Screw Left Orientation Right Orientation Hinge Pin Body Adjusting Screw Hinge Pin Body Left Hinge Leaf Right Hinge Leaf #8 1 ½" Pan Head Screws Side Jamb Weatherseal Caulk Gun Bottom Pivot Block Base (Left) Hinge Body and Adjusting Screw (Left) Caulk Gun (over holes in sill track) Sill Sill Track Sill Track 19

20 6. Install Door Panels Door panels are numbered from left to right, (as viewed from exterior) for panel orientation purposes only, not to indicate order of installation Pivot Set Install the door panel(s) secured by the Pivot Set(s) first (adjacent to side jamb) then work towards the opposite panel. This panel could be the first or last numbered panel. Place door panel in open position perpendicular to frame and support on blocks. Door panel should be level and 1 /16" to 1 /8" above sill. Secure Top and Bottom Pivot Blocks and Wall Pivot(s) to door panel with supplied (from hardware pack) #10 x 1 ½" flat head screws in predrilled holes. 3R Door Unit Door Panel First Panel Installed Top Pivot Block #10 1 ½" Flat Head Screws Wall Pivot Pivot Caps are small parts and if swallowed could pose a choking hazard to young children. Remove and dispose of any loose or easily removed Pivot Caps. 1 /16" to 1 /8" Tap Pivot Caps into top of Bottom Pivot Block hinge leaf and Wall Pivot hinge leaf using a hammer. See drawing. Top Pivot Block Blocks Door Panel Sill Bottom Pivot Block Bottom Pivot Block Shown #10 1 ½" Flat Head Screws Pivot Cap Block Bottom Pivot Block Sill 1 /16" to 1 /8" Bottom Pivot Block Hinge Leaf 20

21 6. Install Door Panels (continued) Support and lift door panel when adjusting door panel with adjusting screw. Failure to do so may result in product damage. Head Jamb Top Pivot Block Adjusting Screw Phillips Screwdriver When securing panels in frame, attach panels to hardware at track first, then attach panels to each other with hinges. 9 /32" Level Adjusting Screw Close the door and check for a consistent 9 /32" gap between door panel and side jamb. Check for consistent gap between door panel and head jamb and consistent gap between door panel and sill. Move door panel to open position to adjust Pivot Blocks. Check door panel for level. Adjust panel as required. See drawing. Side Jamb Sill Bottom Pivot Block Phillips Screwdriver Place second door panel beside first installed door panel in open position. Support door panel on blocks keeping door panel level and 1 /16" to 1 /8" above sill. Match position of first installed door panel. Secure Intermediate or End Carrier Set (depending on door configuration) to edge of door panel with supplied (from hardware pack) #10 1 ½" flat head screws in predrilled holes. First Installed Door Panel 2L Door Unit End Carrier Set Installation Shown Top End Carrier Bottom End Carrier #10 1 ½" Flat Head Screws Blocks Sill 21

22 6. Install Door Panels (continued) Hinges with handles go in the center of the door panel. One on three hinge doors, two on four hinge doors, and three on five hinge doors. Attach first and second door panels together by installing flat or offset hinge set (depending on door configuration) between them using supplied (from hardware pack) #10 1 ½" flat head screws. Keep top and bottom of door panels flush. Check with level across top of door panels. See door configurations and hardware applications on Pages 7-10 and Installation Layout Sheet to determine flat or offset hinge set. Handles face interior (go between panels) when securing hinge(s) with handle(s). Secure remaining panels by installing panels to hardware at the track first then secure to adjacent panel with hinges. Check for consistent 3 /16" gap between door panels and head jamb and 3 /8" gap between door panels and sill. Adjust Top Pivot Block(s), Top Intermediate Carriers and Top End Carriers as needed. Keep door panels plumb and level. Lift door panel(s) to remove weight from Top Carriers and Blocks when adjusting. Check for a consistent 9 /32" gap between door panels and side jambs. Adjust pivot blocks as required. 9 /32" #10 1 ½" Flat Head Screw Hinge (Flat) Top Pivot Block 3 /16" Level Hinge (Flat) with Handle Top Intermediate Carrier L Door Unit Top End Carrier 9 /32" Bottom Pivot Block 3 /8" 4L Door Unit Adjusting Screw Flat Blade Screwdriver 22

23 7. Install Weatherseals in Panels Install panel, frame and/or pile weatherseals in weatherseal grooves along edges of door panels. Cut weatherseals around hinges. Weatherseals should be flush with top and bottom of door panel. Install pile weatherseal in weatherseal groove in top and bottom of door panels. See chart and drawings for type and locations of weatherseals. Pile Weatherseal (.330") Door Panel Weatherseal Locations Weatherseal Drawing Where Used Weatherseal Grooves Door Panel Panel -between door panels Frame -on door panel stiles adjacent to jambs -on edge of leading door panels when adjacent to another leading door -in astragals Panel Weatherseal Weatherseal Grooves Pile -.330" -on active door panel stile beside hardware -top of all door panels Pile -.460" -bottom of all door panels Door Stile Panel Weatherseal Weatherseal Grooves Orientation of Panel Weatherseals on Door Panels (Top ) Door Stile Frame Weatherseal Hinge Orientation of Frame Weatherseal on Leading and Jamb Panels (Top ) Weatherseal Groove Pile Weatherseal (.460") 23

24 8. Check Clearance and Operation Check operation of door unit by opening and closing door panels. Check clearance around door panels when closed. Adjust carriers and pivots blocks as required. Top Pivot Block 3 /16" Top Intermediate Carrier Installation Guide Top End Carrier 9 /32" Yellow Carrier Adjustment Clips are small parts and if swallowed could pose a choking hazard to young children. Remove and dispose of Yellow Carrier Adjustment Clips. 9 /32" Bottom Pivot Block 3 /8" 4L Door Unit Remove and dispose of Yellow Carrier Adjustment Clips from top carriers and pivot blocks after all adjustments have been made. Turn carrier pin to engage lock. See drawing. Engage Lock Top Intermediate Carrier Shown Flat Blade Screwdriver Carrier Pin Yellow Carrier Adjustment Clip 9. Install Trim Set(s) For Units with Active and Passive Doors Dummy Trim Set Install Panel Stop on exterior of door panel with trim set to help protect hardware and adjacent door panel. For factory supplied multi-point trim set, install trim set as directed by supplied instructions. For dummy trim set, follow instructions for passive trim set. Passive Door Panel Shown Panel Stop Install Panel Stop(s) on exterior of door panel(s) with trim set(s) to protect trim set and adjacent door panel. Panel Stop(s) can be installed on panel with trim set or adjacent panel and at head or sill. 2" 5" 24

25 10. Flash and Seal Unit Apply a continuous fillet bead of sealant between brickmould and building structure around sides and head. Apply flashing onto brickmould along sides of unit overlapping sill flashing and extending 2" above head brickmould. Apply a 3 /8" bead of sealant ¾" above head brickmould and along top edge of head brickmould ¼" from front edge. Caulk Gun Building Structure Caulk Gun ¾" ¼" Head 2" ¾" ¼" Flashing Flashing Head Overlap 25

26 10. Flash and Seal Unit (continued) Place drip cap (full width) in sealant on head brickmould, centered over unit. Secure to building structure using 1 ¾" roofing nails through the predrilled holes. If drip cap (full width) requires more than 1 piece, overlap 3" and apply sealant between overlapped pieces. Apply flashing over drip cap (full width) leg at head overlapping flashing at sides. Apply sealant between flashing and drip cap (full width) along head. Fold house wrap flap down at head and secure with house wrap tape. Caulk Gun 3" Drip Cap (full width) Drip Cap (full width) 1 ¾" Roofing Nail Predrilled Holes Caulk Gun Flashing Drip Cap (full width) Overlap Flap House Wrap Tape Flashing Drip Cap (full width) Flashing 1 ¾" Roofing Nail Head Jamb 26

27 11. Insulate Unit When insulating between unit frame and rough opening, or between units when joining, do not overpack batt insulation or overfill with foam. Bowed jambs will result affecting product performance and/or proper operation of unit. Insulate between frame, Extension Jambs, and rough opening on all sides. DO NOT overpack batt insulation or overfill with low expanding foam; bowed frame may result. Seal gap between frame and rough opening with backer rod and sealant if not insulating or insulating with batt insulation. OR Low Expanding Foam Backer Rod Batt Insulation Caulk Gun 27

28 12. Apply Finish and Seal Foam Backer Rod Use foam backer rod to seal and reduce depth of gap before filling with sealant. Follow sealant manufacturer s instructions. Finish (Siding) Apply exterior finish leaving ¼" space between brickmould and exterior finish. Apply foam backer rod and a continuous bead of sealant around exterior perimeter of head and side jambs between brickmould and exterior finish, filling the ¼" space. Do not seal along exterior sill or block drain holes in sill. 3L1R Door Unit ¼" ¼" Space Caulk Gun Finish (Siding) Sill Drain Hole 28