Vinyl Greenhouse Window Page 2 of 6 New Contruction Installation Instructions

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1 New Construction Installation Instructions EPLACEMENT Installation Instructions

2 Page 2 of 6 New Contruction Installation Instructions 1. Frame rough opening equal to window call out size. ough opening should be plumb & square and the sill should be level. For custom size Simonton Windows Greenhouse Windows, the suggested rough opening size is: Width: 7 less Fin-to-Fin Dimension Height: 4-1/8 less Fin-to-Fin Dimension Note: (For existing construction) emove enough exterior wall ns must lay at against existing studs. Figure 1 2. ashing paper in the normal manner. First, apply to the ashing goes on after n (see Figure 2). Must be installed per AAMA Figure 2 3. Center the Simonton Windows Greenhouse Window in rough opening allowing equal clearance on both sides and top. Bottom pan should line up with the finished sill height, allowing for any inside additional material such as tile (see Figure 3). Attach window to jambs, sill and header with screws long enough to penetrate through any furring strips and at least 1-1/2 into framing, every 12. A ribbon of caulking between the frame and flashing is a must. Figure 3 Bottom Pan 16 Bracket 19 Finished Sill On 5-0 to 6-0 wide windows, support bracing is required on each end of the window (Warranty will be void without proper support). These supports can be constructed as part of the wall framing or metal support brackets may be fabricated to adequately support the window. Fasteners to be supplied by installer (1/4 x 3 lag screws are suggested for wall mounting). Brackets must attach to the vertical studs below the window (see Figure 3). 5. Fastening the bracket to the bottom pan is not necessary. If fasteners are desired, the MAXIMUM screw length will be 3/4 as shown in Figure 3. Use caution when attaching as not to penetrate the inside pan surface. Figure 4 Header Patent No D Patent No 6,588,146B1 ev: 08/20/09 Tel: SIMONTON ( )

3 ev: 08/20/09 IMPOTANT: EVIEW ALL INSTUCTIONS THOOUGHLY BEFOE STATING STEP 1 Page 1 of 6 Tools & Materials TOOLS & materials required equired Tape Measure Drill Motor & 3/16 Drill Bit Caulking Gun Countersink Level Stud Finder Flat Head Screws Framing Square Caulk Parts Included parts included 1/4 x 3 Lag Bolts Hack or Chop Saw KV2061 KV2060 K series Window J1010 Bracket (2) Step 1 Verify Verify the Window the Window Dimensions Dimensions 1 The window width should be 1/8 smaller than the opening width. The window height should be 1/8 less than the opening height. (Figures 1 and 2) OPENING WIDTH OPENING HEIGHT OPENING WIDTH - 1/8" OPENING HEIGHT - 1/8" FIGUE 1 FIGUE 2

4 Prepare the Opening Vinyl eplacement Greenhouse Window Installation Instructions Page 2 of 6 Step 2 Prepare the Opening emove the existing sash and meeting rail. Insure the opening is clear of any obstructions. Clean the exterior sur- Step 2 2 face Prepare where the the radial Opening flange will touch. The radial flange will extend approximately 2 1/2 beyond the opening. (Figure emove 3) the existing sash and meeting rail. Insure the opening is clear of any obstructions. Clean the exterior surface where the radial flange will touch. The radial flange will extend approximately 2 1/2 beyond the opening. (Figure 3) Page 2 of 6 FIGUE 3 Determine screw location FIGUE and 3 size Step 3 Determine Screw Location and Size 3 Step 3 Measure Determine from the Screw face of Location the opening and to a Size point you are sure your screws will engage the Measure framing around in from the existing face of the window. opening It to a may point be necessary you are sure to go your through screws the will existing engage frame. the framing It is recommended around the that existing you select window. It screws may at be least necessary #10 in to diameter go through and the long existing enough frame. to It penetrate is recommended the framing that by you at select least one screws inch. (Figure at least 4) #10 in diameter and long enough to penetrate the framing by at least one inch. (Figure 4) Face of opening to screw center Face of opening to screw center Face of opening to screw center Face of opening to screw center FIGUE 4 FIGUE 4

5 Step 4 Predrill the Flange 4 Step 4 Vinyl Greenhouse eplacement Window Installation Instructions Predrill the Flange Using the dimension obtained in Step 3, on 12 inch centers, drill clearance holes for your Predrill screws the the Flange complete perimeter of the horizontal Using the dimension flange. Countersink obtained in the Step holes 3, so on that 12 inch the screw centers, heads drill are clearance flush with holes the for surface your of screws the horizontal the complete flange. perimeter (Figure of 5) the horizontal flange. Countersink the holes so that the screw heads are flush with the surface of the horizontal flange. (Figure 5) Your Dimension Page 3 of 6 Page 3 of 6 Your Dimension Your Dimension Your Dimension FIGUE 5 Step 5caulk Caulk the Flange the Flange Liberally apply caulking in at least 3/16" diameter bead to the radial flange, paying Step 5 Caulk particular the attention Flange to the corners where the flanges Liberally come apply together. caulking Make in at sure least all 3/16" the joints are diameter covered. bead (Figure to the radial 6) flange, paying NOTE: particular The attention weatherability to corners of the where installation flanges is the come responsibility together. Make of the sure installer. the joints the Simonton are covered. Windows (Figure 6) will NOT be liable for damages NOTE: The related weatherability to a poor or of incorrect the installation is the responsibility of the installer. installation. Simonton Windows will NOT be liable for damages related to a poor or incorrect installation. FIGUE 5 FIGUE 6 FIGUE 6

6 Step 6 Install the Window in the Opening Note: This operation will require at least three people. Two people lift the window into the opening, and the third screws the window into place, insuring the window is plumb, level, and square. It is important to tighten the screws only enough to hold the window in place. Do not tighten so much the flange is distorted. (Figure 7) Vinyl Greenhouse eplacement Window Installation Instructions Install the window in the opening 6 Page 4 of 6 FIGUE 7 Step 7 Install the support brackets 7 Install the Support Brackets Using the stud finder or other method, locate studs as close to the outside edges of the window as possible. Butt the horizontal leg of the bracket against the underside of the window, and mark the locations of the mounting holes. Drill pilot holes at these locations, and install the support brackets using the 1/4 x 3 lag bolts. (Figure 8) Note: Interior and exterior walls removed for clarity FIGUE 8

7 Optional. Install the Trim Strips. Note: The Trim Step 8 Optional. Strips are Install provided the Trim for your convenience. You may wish to finish Strips. out the interior Note: opening The Trim in another Strips are provided for your convenience. You manner. may wish to finish out the interior opening in another manner. 8.a Locate the KV2060. Note which of the KV2061 pieces is the same length as the KV2060. (Figures 9 and 10) This is the head trim. Cut the sill and head trim to the same width as the interior opening. (Figure 11) Measure the opening at both head and sill before cutting the trim. Notch the trim to fit inside the vertical flanges. (Figures 12 and 13) Vinyl eplacement Greenhouse Window Installation Instructions FIGUE 9 FIGUE 10 KV2061 Head and Jambs KV2060 Sill Page 5 of 6 INTEIO OPENING WIDTH FIGUE 11 Step 8 8.b FIGUE 12 Continued. Install the Trim Strips. Determine the height of the trim flange and cut to size. (Figure 14) Install the horizontal trim, and cut the vertical trim to fit. Determine the height of the vertical trim flange, cut and install. Your installation is complete. FIGUE 13 Vertical trim dimension Cut here Cut here FIGUE 14

8 Vinyl Greenhouse eplacement Window Installation Instructions Page 6 of 6 DO NOT USE Petroleum, Aromatic, Aliphatic, Acetone, or Ammonia based cleaners or solvents on any surface of the Simonton Windows. The use of these cleaners on any surface will void the warranty on the window and materials. The factory recommends the use of warm soapy water to clean vinyl surfaces. This window is covered under one or more of the following U.S. Patents: D320,952 6,588,146. The retro-fin system is patent pending.

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