Double Insect Screen Track Guide

Transcription

1 Double Insect Guide for Andersen 400 Series Frenchwood Hinged Patio Doors and 400 Series Frenchwood Hinged Patio Doors with Stormwatch Protection (High-Performance Impact Resistant Glass) Double Insect Guide For ease of installation and continued enjoyment of your Andersen product, please read and follow this Instruction Guide completely. You may direct any questions about this or other products to your local Andersen dealer, found in the Yellow Pages under Windows, or call Andersen WindowCare service center at Monday through Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Assembly and installation of Andersen products is the sole responsibility of the architect, building owner, contractor and/or consumer and Andersen has no responsibility in this regard. Thank you for choosing Andersen. Use of ladders and/or scaffolding and working at elevated levels may be hazardous. Follow equipment manufacturer's instructions for safe operation. Use extreme caution when working around window and door openings. Falling from opening may result in personal injury or death. Improper use of hand or power tools could result in personal injury and/or product damage. Follow equipment manufacturer's instructions for safe operation. Always wear safety glasses. Weight of window and door unit(s) and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry, and install window and door unit(s) and accessories. Always use appropriate lifting techniques. Andersen and all other marks where denoted are trademarks of Andersen Corporation Andersen Corporation. All rights reserved BB Revised 04/19/10 1

2 Double Insect Guide Parts Included (1) Head Double Insect (1) Right Double Insect (1) Left Double Insect (1) Head Double Insect (1) Right Double Insect (1) Left Double Insect (2) #6 x 3/4" Painted Screws (2) Latches (1) Active Side Latch Spacer (1) Passive Side Latch Spacer (1) #8 x 1" Round Head Screw (1) #8 x 1-1/2" Round Head Screw (1) Latch Template (see Page 9) (2) #7 x 5/8" Screws ( 6-9/16" and 7-9/16" kits only) (1) Extension* (6-9/ 16" and 7-9/16" kits only) (1) Spacer (6-9/ 16" and 7-9/16" kits only) (2) Package of s (18) 3/16" x 9/32" Drive Rivets * Not required for 5-1/4" kits. Tools and Supplies Safety Glasses Hammer 1" Screws or Staples Rubber Mallet Punch Scissors Drill/Driver 7-9/16" Double Insect 7-9/16" Extension Passive Side Latch Spacer 1/8" Drill Bit 3/16" Drill Bit 5/32" Drill Bit Utility Knife Caulk Gun Latch Phillips Head Screwdriver Component Identification Active Side Latch Spacer 3/16" x 9/32" Drive Rivets 6-9/16" Double Insect 6-9/16" Extension s #7 x 5/8" Screw #6 x 3/4" Screw 5-1/4" Double Insect Double Insect Spacer #8 x 1" Round Head Screw #8 x 1-1/2" Round Head Screw Double Insect must be installed on door before door is installed in rough opening. Double Insect cannot be installed after unit has been installed in rough opening. Installation Flanges can only be used with the 5-1/4" kit in 4-1/2" walls. Attach Installation Flanges according to directions in the Frenchwood Hinged Patio Door installation guide. For 6-9/16" and 7-9/16" kits, discard Installation Flanges and use backer rod and sealant to fill space between rough opening and Insect s. Refer to the Frenchwood Hinged Patio Door installation guide. Detail at right depicts transom joining of Elliptical Unit using 1/2" plywood supplied by others. For specific instructions concerning transom joining of Casement, Awning, Flexiframe or Circle Top Units to Frenchwood Hinged Patio Doors with Double Insect, refer to the aluminum joining instruction guide. Elliptical Unit Hinged Patio Door #8 x 1-1/4" Screws 1/2" Plywood Strip (by others) 4-1/2" wide for 5-1/4" wall 5-13/16" wide for 6-9/16" wall 6-13/16" wide for 7-9/16" wall Elliptical to Frenchwood Hinged Patio Door 2

3 Installation Cross Section Details Double Insect Guide Side Jamb Door Panel Door Panel Side Jamb Double Tracks Installed 5-1/4" Double Insect 6-9/16" Double Insect 7-9/16" Double Insect Unit with Stormwatch Protection and Standard Unit - Horizontal 7-9/16" Double Insect 6-9/16" Double Insect 7-9/16" Double Insect 6-9/16" Double Insect 5-1/4" Double Insect 5-1/4" Double Insect Double Insect Double Insect Head Jamb Head Jamb s Door Panel s Door Panel Extension (6-9/16" and 7-9/16" kits only) Spacer Extension (6-9/16" and 7-9/16" kits only) Spacer Unit with Stormwatch Protection - Vertical Standard Unit - Vertical 3

4 Double Insect Guide 1. Apply to Weight of window and door unit(s) and accessories will vary. Use a reasonable number of people with sufficient strength to lift, carry, and install window and door unit(s) and accessories. Always use appropriate lifting techniques. Caulk Gun Channel Place patio door, exterior side up, on a clean flat work surface. For, apply a 3/16" bead of sealant to entire length of both channels on sill. For, apply a 3/16" bead of silicone sealant to entire length of channel and the second rib from exterior of sill. Channel Exterior Sides Up Channel Second Rib 2. Apply Extension Insert ridge on Extension into exterior channel and rear leg behind leg on sill. Slide onto sill until flush on both ends. Remove excess sealant from end of unit. Extension Exterior Channel Ridge Leg Rear Leg Cut 1/2" from rear leg of Extension. Insert ridge on Extension into exterior channel and rotate Extension onto sill. Slide onto sill until flush on both ends. Remove excess sealant from end of unit. Ridge Extension Rear Leg 1/2" max. 4

5 3. Apply Spacer Double Insect Guide Trim ridges from ends of Spacer approximately 1-1/4". Position Spacer, ridge side toward unit, and fasten to flush with interior using 1" screws or staples. Spacer Trim ridges 1-1/4" Trim ridges from ends of Spacer approximately 1-1/4". Apply 3/16" bead of sealant to entire length of inside corner of ridge on Spacer. Position Spacer, ridge side toward unit, and fasten to flush with interior using 1" screws or staples. Spacer Caulk Gun Spacer Silicone Cross Section Detail Spacer 4. Seal Extension ( Only) DO NOT plug drain hole at front of Side Jamb with sealant. A plugged drain hole will prevent the unit s water management system from function properly. Apply a bead of sealant to groove between sill and Extension at each end of sill. Fill groove to top of sill. Apply a bead of sealant to exterior side of Extension Leg, extending 3/4" from each end of sill. (3/4") Extension Leg Drain Hole Caulk Gun Extension Only 5

6 5. Apply s Determine size of required for application. For 5-1/4" kits, one segment. For 6-9/16" kits, two segments. For 7-9/16" kits, three segments. Remove any sealant squeeze out and clean sill where sealant will be applied. Apply a continuous 1/8" bead of sealant full perimeter along jamb cover groove and along interior edge of, as shown. Remove protective backing from. Place, adhesive side down, notch against frame, on Extension ends. Make sure 3/32" of material is overlapping outside edge of Extension. 1/8" Bead Full Perimeter Extension Double Insect Guide Jamb Cover Groove Caulk Gun 3/32" Overlap Exterior View Repeat Step 5 using a second segment(s). Stack second directly on the first. 6. Position and Secure Double s 1/8" Bead Head Insect Insect s must be secured flush with door Outer Frame Member and tight against at sill. Failure to do so may cause improper fit and/or product damage. Apply a continuous 1/8" bead of sealant to both mitered ends of the Head Insect. Caulk Gun Outer Frame Member Track Flush With Side Insect Screen Track (In Position) Position Head Insect on side of Outer Frame Member and roll into place. Position Side Insect s on sides of Outer Frame Members and roll into place. Side Insect s Hold Side Insect s securely in place, flush with Outer Frame Member, and tight against at sill. Drill a 3/16" hole through the first wall of Door Outer Frame Member using hole in Side Track closest to as a guide DO NOT drive pin through rivet when securing Drive Rivets. A weak bond with outer frame will result. Drive Rivet Side Insect Outer Frame Member Insert Drive Rivet into hole. Secure Drive Rivet by striking pin using a punch and hammer. Set flush with rivet head. Repeat for Head Insect keeping miters tight. Drill remaining holes for Side Insect s in Outer Frame Members and secure using Drive Rivets. Head Insect 6

7 Double Insect Guide 7. Apply Double Insect s Align Head Insect with Head Insect. Tap Head Insect full length until firmly seated into Head Insect, using a rubber mallet. Position Side Insect s on Insect s making sure bottoms are tight against s and mitered corners are tight. Tap along full length of Side Insect s until firmly seated into Insect s, using a rubber mallet. Side Head Insect Screen Side 8. Secure Insect s Fasten Insect s using #6 x 3/4" Painted Screws inserted through hole in Head Insect. A 5/32" pilot hole, 1" deep, may have to be drilled through screw channel in Head Insect. Side Head #6 x 3/4" Painted Screw 9. Fasten Extension to s Align holes in Extension with groove in Side Insect s and fasten using #7 x 5/8" screws. Apply sealant to the inside edge of Extension and Side Insect s. Extension # 7 x 5/8" Screw A Support must be used whenever support is needed under projecting outer edge of sill. must be supported along entire length. 7

8 Double Insect Guide 10. Attach Active Side Latch Align scribe line on Active Side Latch Spacer with notch on active side of Double Insect. Using Active Side Latch Spacer as a guide, drill through Double Track and outer frame using a 1/8" drill bit. Fasten Latch using #8 x 1-1/2" screw. Active Side Insect Screen Latch Spacer Scribe Line Latch #8 x 1-1/2" Screw 11. Cut and Fold Drilling Template 1-1/4" If this instruction guide was printed from the Andersen web site or from an electronic file, check measurement at the top of template using a ruler to make sure template size is correct. Scissors Drill Here Drilling Template Cut out Drilling Template at right along solid line. Fold Template along dashed line at a 90 toward you. Fold Here Align notch in template with notch on passive side of Double Track. Cut out along solid line. Fold along dotted line. 12. Attach Passive Side Latch Place Drilling Template in passive side of Outer Frame Member. Align notch in Drilling Template with notch in door. Using Drilling Template as a guide, drill a 1/8" hole through Outer Frame Member. Secure Latch Spacer and Latch with #8 x 1" Screw. Install s according to instructions provided with insect screen panels after door unit has been completely installed in opening. Install unit following hinged patio door installation guide. Latch Passive Side Insect Screen Latch Spacer #8 x 1" Screw Drilling Template 8