The Future of Industry Vision and Reality Dr. Siegfried Russwurm Member of the Managing Board of Siemens AG and CEO Industry Sector

Transcription

1 Press Conference Hannover Messe 2014, April 7, 2014 The Future of Industry Vision and Reality Dr. Siegfried Russwurm Member of the Managing Board of Siemens AG and CEO Industry Sector siemens.de/hannovermesse

2 Governments around the world are launching initiatives to strengthen industry USA UI Labs: Research Center "Digital Manufacturing and Design Innovation" United Kingdom Catapult Centers: Network of leading technology and innovation centers China Reform of industrial policy: Focus on IT integration in industrial processes Netherlands "To the top": Strategy for developing high-tech technologies Germany High-tech strategy: Projects for the Future "Industrie 4.0" and "Smart Services World" Page 2

3 Action areas for the future of industry ARC Study 2014 In industrialized nations, growth primarily in technology-intensive, highly innovative industries In emerging markets, increased investments to improve production technologies (quality, safety, efficiency) Trend to individualized mass production requires extended communication technologies along the value chain Need for sustainable solutions drives modernization of industry Page 3

4 Where do we stand today? Industrie 3.X Holistic approach to the entire product development and production process Page 4

5 Where do we stand today? Industrie 3.X The Siemens booth shows where things stand today Page 5

6 Product design Design Page 6

7 Development of high-performance cars RML Group: Innovative car concepts and designs with NX Nissan ZEOD Race Car (Zero Emissions on Demand) is the first hybrid to start under full electric power at the 24-hour Le Mans race Nissan/RML Group: Software solution NX used to implement innovative car concepts and designs. The integrated CAD-CAE-CAM environment allows for extremely short development and production times. NX Realize Shape TM Flexible form definition within an intuitive environment, for products with complex surfaces Seamlessly integrated into the leading CAD-CAE-CAM software package NX Shorter product development times due to elimination of multiple intermediate steps Digital simulation and verification accelerate the optimization process Page 7

8 Production planning Planning Design Page 8

9 Powerful 3D visualization of a process plant COMOS Walkinside: Use of 3D engineering data in all stages of the plant lifecycle Direct access to current plant information in virtual reality models Enhanced operational safety for all persons involved Solutions for efficient data sharing and comprehensive collaboration in real time Discrete industry: Plant Simulation Acquisition and analysis of energy consumption data Evaluation and optimization of production processes for increased energy efficiency Computer-aided investment decisions Higher plant availability as the most effective way of increasing economic efficiency Page 9

10 Production engineering Engineering Planning Design Page 10

11 End-of-line packaging machine with Totally Integrated Automation All automation components working together efficiently Open system architecture: Integration of sensors from SICK and a robot from KUKA Complete engineering of all automation components (TIA Portal) Control of the entire process, including loading and unloading by the robot (SIMATIC S and HMI) Safety Integrated in the TIA Portal SIMATIC Step 7 Safety Advanced: an engineering system for standard and safety-oriented programs Common project structure for all project engineering and programming tools, for fail-safe programs Intuitive operation Seamless data exchange and high responsiveness to events in production Page 11

12 Production Production Engineering Planning Design Page 12

13 Storage and retrieval unit with Integrated Drive Systems (IDS) Refitting to fully integrated drive technology Up to 30% reduction in engineering costs Flexible safety concepts optimize the plant on all levels Up to 5% greater throughput thanks to anti-sway system SIMOGEAR gear motors with integrated SINAMICS G110 M frequency inverter, for decentralized conveyance technology Modular design for flexible usage Integrated value-add functions (safety, communication, basic SPS) Up to 15% shorter commissioning time Coordinated drive components, integrated with automation and the entire lifecycle, for measurable customer benefits in every application Page 13

14 We are optimally prepared for the new European energy efficiency standard for the entire drive system Drive technology is undergoing radical change: The new energy efficiency standard is shifting the focus from drive components to drive systems Specification of efficiency classes and power loss determination for frequency inverters and the drive system Holistic approach to drive technology represented by Integrated Drive Systems assures maximum energy efficiency Siemens offers loss-reducing drive solutions with optimally coordinated components, accompanied by the right service and engineering tools Page 14

15 Services Services Production Engineering Planning Design Page 15

16 Data-driven services as basis for innovative services Exploiting the potential of the growing IT penetration of manufacturing processes Acquire, filter and structure production and process data in real time Experts offer perfectly tailored recommendations Transform data into customer-specific value Asset Analytics Services Online condition monitoring of machines, production lines and plants Scalable cloud infrastructure for companies of different sizes and sectors Automated condition monitoring, diagnostics and prediction Greater transparency for informed decisions in industrial processes Page 16

17 From Industrie 3.X to Industrie 4.0 Today s portfolio: Industrie 3.X Massively extended semantics in M2M communications Rule framework and architecture for dynamic topologies Integrated process simulation "Car body identified" " We need five doors" "Simulate and optimize operation" I am the conveyor "Optimization reduced tact time by 10%" "Checking process completed" I am the car body Vision for the future: Industrie 4.0 I am robot 1 I am robot 2 I am robot 3 Page 17

18 Industrie 4.0 Three key elements 1 Production network Flexible value chains with information available in realtime across company boundaries 2 Fusion of virtual and real world Integration of product design and production engineering for shorter time to market 3 Cyber-physical systems Modular production units with complete and consistent virtual image Page 18

19 Industrie 4.0 From vision to reality 1 Production network Realization of flexible value chains based on powerful MOM: Manufacturing Operations Management 2 Fusion of virtual and real world Integration of product design and production engineering based on a common Digital Enterprise Platform 3 Cyber-physical systems Migration towards an "plug'n' produce integration of automization Page 19

20 Industrie 4.0 needs IT security IT security is not an off-the-shelf product, but a comprehensive security concept IT security concepts require expertise in automation and cyber-security Evolving governmental standards and regulations for cyber-security Today Siemens already offers a wide range of products and services for enhanced security Our cooperation with Intel McAfee enhances our expertise in the field of industrial security Page 20

21 Thank you very mucn! siemens.de/hannovermesse