Seconds ahead. Compact milling centres for high precision and diverse applications.

Transcription

1 Seconds ahead Compact milling centres for high precision and diverse applications

2 CHIRON 08 MAGNUM Series Quick, precise, compact, and as multifaceted as your manufacturing tasks The machining centres of the CHIRON 08 MAGNUM series are among the most versatile machines in the compact category. These high performance centres are quick to set up easy, to operate, very stable, highly dynamic and lowmaintenance. With a chip-to-chip time as fast as 1.3 s, axis acceleration up to 2 g, and spindle speeds up to 40,000 rpm, these machining centres are setting records in productivity per unit area. With its modular design, and numerous configuration possibilities, every FZ 08 MAGNUM basic machine can be customized into a perfect solution for your requirements. 2 I CHIRON 08 MAGNUM Series

3 Areas of application [ ] Machine design [ ] Models [ ] Machine configurations [ ] Services [ ] FZ 08 W MAGNUM with basket changer for 12 tools and 0 / 180 workpiece changing device

4 For precision down to the smallest detail Small parts high demands Automotive: Housing cover for air-conditioning compressor With the 08 MAGNUM series, CHIRON has been a reliable worldwide partner for: I Automotive industry and supplier companies I Machine construction I Medical engineering I Clock, watch and jewellery manufacturers I Aerospace I Manufacturers of: - Tools - Hydraulic and pneumatic parts - Fittings - Optical devices - Electrical and electronic components - and much more. 4 I CHIRON 08 MAGNUM Series

5 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] Jewellery industry: Complete machining of rings made of bar material (gold) and diamonding 2 Medical engineering: Spinal column implants made of TiAl 6V4 (L x B x H: 30 x 20 x 6 mm) 3 Aerospace: Aluminium hinges for passenger planes, completely manufactured from profiles (up to max. passage of 80 x 80 mm) 5 4 Clock and watch industry: Machining of clock and watch components with high precision and surface quality, e.g. special steel housings prepared for stone setting (sertissage) 5 Automotive industry: Compressor wheel for turbo charger (Ø 50 mm)

6 Basic design vertical and compact for high productivity per unit area Design related advantages: I Simple, robust basic structure I Vertical moving column principle I Low maintenance and long lasting I Compact design for high productivity per unit area I High rigidity and thermal stability I Digital direct drives and guides outside the work area I High running, positioning and long-term precision I Fully enclosed work area I Protective covering made of stainless steel I Easily viewable and accessible work area I Smooth, steep walls for ideal chip flow directly to the chip conveyor I Foundation free set-up I Service friendly access to all units I Can be easily relocated within the plant, thanks to built-in transport wheels Highest precision High running, positioning and long-term precision 2 Protective covering for work area, made of stainless steel 3 The spindle accelerates HSK 40 tools dynamically to up to 40,000 rpm 4 Quick, automatic tool change with the pick-up procedure 5 Workpiece changing device with large clamping surfaces and energy supply for loading and unloading during machining 6 All CHIRON machining centres are based on the three axes, vertical travelling column principle. As a result, the accuracy of the machine is independent of the workpiece weight, ensuring that the highest possible accuracy is always achieved. 6 I CHIRON 08 MAGNUM Series

7 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] FZ 08K W MAGNUM with pick-up chain magazine (24 or 40 tool places) and 0 / 180 workpiece changing device

8 Modules for all requirements High tech for the highest demands 1 The FZ 08 MAGNUM has a modular design. With its time-tested components, it can be perfectly adapted to various tasks. FZ 08K S MAGNUM with pick-up chain magazine and rigid table Process related advantages of FZ 08 MAGNUM: I Spindle speeds up to 40,000 rpm I Tool change time as fast as 0.5 s I Chip-to-chip time as fast as 1.3 s I Axis acceleration (X Y Z) up to g I Rapid feed rates up to 75 m/min I Up to 273 tool places I HSK-A 32 or HSK-A 40 tool interface I Tool diameter up to 100 mm I Tool length up to 160 mm I Tool weight up to 1.2 kg I Automatic workpiece change in 2.0 s I High process stability with multi-axis machining 8 I CHIRON 08 MAGNUM Series

9 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] 1 CNC control, from Fanuc or Siemens, as per your requirements NC swivel head with continuously programmable positioning in the range of -20 / Very rugged due to backlash-free pretensioned precision gear with direct measuring system. 3 CHIRON basket changer with 12 tool places (HSK-A 32). High productivity due to chip-to-chip times as fast as 1.3 s 4 Automatic tool change with the pick-up procedure in as fast as 0.8 s (24 or 40 HSK-A 32 or HSK-A 40 tool places) 5 Background magazines for providing 178 or 273 tools during machining B A C 6 Workpiece changing device with a 4th NC axis, equipped for multiple setups 7 2-axis swivel rotary table for multi-sided machining 8 Bar machining technology package with A. Turning spindle B. NC swivel head C. NC linear and orientation unit

10 The right machine for each part Models 10 I CHIRON 08 MAGNUM Series

11 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] FZ 08 W MAGNUM with basket changer and workpiece changing device: permits easy loading and unloading during machining. 1 2 FZ 08K S MAGNUM five axis with 2-axis tilt rotary table: Quick high-precision machining centre for 5-axis simultaneous and complete machining. 3 FZ 08K S Magnum with turning spindle and NC swivel head: Multi-functional machining centre for automated 6-sided complete machining of bar material. 4 FZ 08K S Magnum with rigid table: Sufficient space for devices and NC rotary tables for multi-sided machining in one set-up.

12 Manufacture more quickly with the workpiece changing device 2 FZ 08 W MAGNUM Your advantages: I Production machine with the time tested, robust, automatic tool changer (FZ 08 W MAGNUM model with basket changer or FZ 08K W MAGNUM model with pick-up chain magazine) I Chip-to-chip time as fast as 1.3 s I Workpiece changing device with central splash guard and easy access for safe loading and unloading while machining is being performed on the other table side. This reduces non-productive time to a minimum (workpiece changing time 2 s) I Setup with 2-axis NC rotary table or NC rotary table with counter support I More work area for larger workpieces or multiple setups The work area can be easily viewed through large side windows in the machine enclosure 12 I CHIRON 08 MAGNUM Series

13 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] Basket changer with 12 tool places and tool change time as fast as 0.5 s 2 0 / 180 workpiece changing device with sufficient space for workholding devices and NC rotary tables, for example, for setting up a workpiece swivel device as the 4th NC axis 3 Obstacle-free chip fall as well as reliable coolant and chip disposal Workpiece changing device with high load capacity, large clamping surfaces (2 x 660 x 350 mm²), fixture mounting pattern, as well as central distributor for energy supply Ideal work area with fixture flushing (also optionally available with controlled flushing nozzles) contributes to process optimization

14 Dynamic at the highest level 5-axis complete machining FZ 08K S MAGNUM five axis with integrated 2-axis rotary table and maintenance-free TORQUE drives. The workpiece is positioned exactly in the centre of the swivel axes, which minimizes compensating movements of the linear axes. FZ 08K S MAGNUM five axis Your advantages: I Highest precision in positioning and simultaneous operation I Excellent surface quality I Integrated 2-axis tilt rotary table with TORQUE drive technology I Integrated energy supply for clamping device on the face plate I Prepared for automation with workpiece holder pallets and zero point clamping system I Palletizing system with pallet storage is available Workpieces can be machined with high surface quality in one set-up 14 I CHIRON 08 MAGNUM Series

15 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] With the CHIRON FZ 08K S MAGNUM five axis, you can produce excellent surfaces, the finest structures, the smallest holes, slots, pockets, fits and geometries with tolerances of a few microns - quickly, with high process stability and at low cost. High Precision control options simplifies 5-Axis machining Chips and coolant are directly transported to the large, central disposal chute

16 Continuous flexibility and precision Complete machining of bar material Multi-functional machining centre with NC swivel head for 6-sided machining FZ 08K S MAGNUM Your advantages: I Multi-functional machining: Milling, turning, drilling, tapping, cut-off and measuring with a single machine I 6-sided complete manufacturing I Best machining quality due to fewer reclamping operations I Job processing and machining times, as well as in-plant logistics processes, are considerably reduced. I Autonomous manufacturing I Customized material feeding solutions (bar loader / bar loading magazine) I Water-cooled turning spindle I Clamping force can be hydraulically adjusted I Opposed spindle for machining the back side of the workpiece Machining of bar material in the main turning spindle. Opposed spindle for machining the back side of workpieces is integrated in a space-saving manner 16 I CHIRON 08 MAGNUM Series

17 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] The opposed spindle swings in to take the workpiece out of the main turning spindle After being transferred in a speed-synchronized manner and clamped, the workpiece is cut off For machining of the back side, the opposed spindle swings back to its home position

18 Profit with profiles Complete machining of workpieces of various lengths made of extruded profiles MPS 08 MAGNUM Your advantages: I Automatic production of workpieces, one after the other I Profile sizes up to 80 x 80 mm I Milling, drilling, countersinking, reaming, tapping, cutting and separating I More flexible and reliable than special machines I Low-cost clamping system I Quick retooling for manufacturing variants I Minimal set-up costs if batch sizes are changed or variants are manufactured I Ideal for reduced manpower operation due to autonomous manufacturing I Application specific / customized load and unload handling I Spindle speeds up to 40,000 rpm I Axis acceleration of up to 2 g I Rapid feed rate up to 75 m/min I Tool change time as fast as 0.5 s 18 I CHIRON 08 MAGNUM Series

19 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] Clamping jaws for various profiles can be manufactured quickly and cost-effectively The extruded profiles are precisely guided between two synchronized NC rotary axes, accurately positioned and firmly clamped The multi-profile system MPS 08 MAGNUM is a versatile and highly productive machining centre for multi-sided and longitudinal machining of extrusions. There is almost no end to its application possibilities. It continuously and completely machines workpieces of any length directly from profiles. Whether milling, drilling, countersinking, reaming or thread cutting, anything is possible. And it doesn t matter at all whether series parts or variants are to be machined Integrated saw for precise cut-off of the machined workpieces Automated workpiece removal further enhances the autonomous production of the complete system

20 Automatically a step further Automation solutions and options for complete manufacturing FLEXCELL DUO: Flexible manufacturing system with two independent machining centres, central loading and unloading robot as well as rough and finished part magazine Customized automation solutions: I Task-specific feeding: Workpiece magazines (e.g. pallets) and feeding units (e.g. loading magazine) I Articulated arm or portal robot I Machine integrated grippers I In-process measurement of workpieces I Tool breakage monitoring I Tool measurement Spindle gripper for machine integrated workpiece handling 20 I CHIRON 08 MAGNUM Series

21 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] Fully automated, flexible manufacturing cell with pallet changer/storage, handling robot as well as background magazine for a large number of tools Autonomous manufacturing due to the use of a pallet changer/storage unit with loading and unloading robot Machine integrated workpiece measurement using a 3D probing system CHIRON laser control for tool breakage monitoring, tool measurement and temperature compensation

22 The perfect solution for maximum productivity and machine availability CHIRON turnkey solutions... customized and ready to use I Extensive consulting I Comprehensive process design I Expert engineering I Experienced project management I Training in operation and programming I Production assistance during the initial phase I Ensuring the required part quantity and quality I CHIRON service available worldwide 22 I CHIRON 08 MAGNUM Series

23 Areas of application [ ] Machine design [ ] Models [ ] Extension options [ ] Services [ ] 24/7 service... sure and reliable I Remote diagnostics and teleservice I Immediate replacement part availability I Worldwide repair service I Production support I Process optimization I Modernization I Training

24 Seconds ahead I Germany CHIRON-WERKE GmbH & Co. KG Kreuzstraße 75 D Tuttlingen Tel. +49 (0) Fax +49 (0) info@chiron.de CMS-GmbH Gewerbepark take-off D Neuhausen ob Eck Tel. +49 (0) Fax +49 (0) cms@chiron.de I France I Italia CHIRON Italia S.p.A. Via Ambrosoli 4/C I Rodano Millepini - MI Tel Fax info@chironitalia.it I Polska CHIRON Polska Sp. z o.o. Ul. Pionierów 39 PL Ruda Slaska Tel (0) Fax + 48 (0) info@chiron-poland.com I United States of America CHIRON America INC Withers Cove Park Drive Charlotte, NC USA Tel. +01 (0) 704/ Fax +01 (0) 704/ info@chironamerica.com I China CHIRON China Ltd. Rm Lippo Plaza No. 222 Huai Hai Zhong Road Shanghai Tel. +86 (0) /6/9 Fax +86 (0) info@chiron-china.com 1977 / E 2.5 / / BIM / TD I Printed in Germany Subject to technical cahnges CHIRON Technologies de Production SAS 14 Chemin de la Litte F Villeneuve-la-Garenne Tel. +33 (0) Fax +33 (0) info@chiron-technologies.fr I Australia CHIRON-WERKE Asia Pacific Pty. Ltd. 18 North Drive, Virginia Park East Boundary Road P.O. Box 275, East Bentleigh, Vic 3165 Tel. +61 (0) Fax +61 (0) info@chiron.com.au CHIRON China Ltd. Rm. 2928, China World Tower 1 China World Trade Center No. 1 Jianguomenwai Street Beijing Tel. +86 (0) Fax +86 (0) CHIRON worldwide I CHIRON-WERKE and subsidiaries I CHIRON partners (for contact data visit ) CHIRON-WERKE GmbH & Co. KG Kreuzstraße 75 D Tuttlingen Tel. +49 (0) Fax +49 (0) info@chiron.de