PILING RIGS. For high pile driving productivity

Transcription

1 PILING RIGS For high pile driving productivity

2 PTC PILING RIGS are the fruit of over 80 years of expertise in pile driving equipment for deep foundations. WORLD LEADING COMPANY PTC is a world leading company specialized in the design and manufacturing of pile driving and ground improvement equipment for a diversity of applications. Our agent network present in more than 40 countries is supported by our subsidiaries in USA, Singapore, China and Reunion Island, as well as by our head office based in France. Thanks to this large international presence, we can guarantee technical and commercial service around the world. A FAYAT GROUP COMPANY In 2004 PTC joined the FAYAT Group, the world leader in compaction equipment and the n 1 independant construction group in France. With a solid footing in Europe, Asia, Africa and the Americas, the Group has 138 autonomous subsidiaries in construction, civil engineering, steel construction, energy services, road building equipment, handling and hoisting equipment and pressure vessels. In 2015, the Fayat Group generated 3.4 bn. p.1

3 SUPPORT FROM THE PROJECT TO THE JOBSITE Our sales, engineering and service teams, work in cooperation with our clients throughout all the project phases: Geo-technical and engineering advise Equipment selection Customisation requirements Equipment commissioning On-site training Maintenance and after sales service Spare parts availability p.2

4 PILING RIGS OVERVIEW An all-in-one machine designed to obtain high productivity in deep foundation jobs. 5 (side) 4 (front) INTERCHANGEABLE PILING EQUIPEMENT Vibrodriver PTC piling rigs can work with various piling tools mounted on the leader: HV Range Variable Moment Vibrodrivers Hydraulic Hammers Hydraulic Press The piling rigs working versatility offers a large working capacity to be highly productive in a wide range of applications. HIGH PRODUCTIVITY Quick set-up from the transport to the working position. No time spent on installing guides. The leader mast serves as a guidance for the profiles and guarantees verticality. Vibrodriver RHFV Range Faster pile driving and extraction, thanks to the additional force of the mast pull-down (20 t) and pull-up (24 t) force. Accurate pile positioning and high productivity thanks to the rotating mast. The carrier s high engine power ( kw) supplies optimal power to the different piling tools, even under difficult soil conditions. A cabin combining intelligence & simplicity All piledriving works are controlled from the cabin: Color LCD touch screen displays real-time performance. Automatic tool configuration. Trouble description and diagnosis. Monitoring systems : - Vibmaster for Vibrodriver configuration. - Vibhammer for hammer configuration. p.3

5 15 (back*) * Depending on the piling tool. 5 (side) Jib For handling the piling equipment (up to 6 tons) prior to its installation on the leader. For handling profiles. Leader mast (fixed) working area around the undercarriage. Automatic adjustement of mast verticality. Leader side rotation up to 100 with the piling tool fitted. Leader mast length can be increased by 2.5 m (Optional). RESONANCE-FREE Hydraulic Hammer CX Range Hydraulic Press P3-200 In sensitive areas, PTC Piling rigs can work equipped with a Vibrodriver or a hydraulic press, allowing you to control the vibration and keep noise at the lowest level. Patented door system for easy maintenance Both doors of the carrier slide automatically upwards leaving a wide opening to access all hydraulic components and engine bay, which facilitates interventions on the job site. Extendable undercarriage Telescopic tracks are operated from the cabin. Tracks retract for transportation and expands on the job site for maximum stability. p.4

6 PILING RIGS equipped with RHFV Vibrodrivers. RHFV Vibrodrivers work at high frequency and are equipped of PTC Variable Moment Technology, which allows for a start-up and shut-down without vibration and an adjustment of the vibration amplitude. Advantages: Driving profiles in vibration-sensitive areas. Driving in between sheet piles with accurate positioning thanks to the rotating mast. Fast and adjustable driving speed. Working with long sheet piles and casings. Working with casings with diameter from 250 mm to 1016 mm. High reliability thanks to additional cooling of the Vibrodriver s lubrication oil. PILING RIGS PR16 PR16S MAX. PILE LENGTH (standard) m MAX. PILE LENGTH (with optional mast extension) m STROKE m PILING RIG TOTAL HEIGHT m ENGINE POWER kw ENGINE MODEL Caterpillar C15 Caterpillar C18 CERTIFIED EMISSIONS LEVEL Stage IIIA / IIIB Stage IIIA / IIIB PULL-UP FORCE (with Vibrodriver) kn PULL-DOWN FORCE (with Vibrodriver) kn TRANSPORT WEIGHT tons OPERATING WEIGHT (with Vibrodriver) tons AUTOMATIC CENTRAL GREASING Standard Standard SIDE DRILLING TOOL Optional Optional FRONT DRILLING TOOL Optional Optional VIBRODRIVERS 16RHFV 20RHFV ECCENTRIC MOMENT m.kg CENTRIFUGAL FORCE kn FREQUENCY Hz / rpm 38.3 / / 2300 HYDRAULIC POWER kw CENTER WIDTH mm VIBRODRIVER WEIGHT (with Agriplex clamp) kg WORKING RADIUS m 4.27 / / 5.77 GEARBOX OIL COOLING Standard Standard STAND FOR INSTALLATION AND STORAGE Optional Optional CLAMPS FOR SHEET PILES AND H BEAMS Agriplex 120 t Agriplex 170 t FOR CASINGS Duplex 2 x 55 t Duplex 2 x 85 t FOR CONCRETE AND WOODEN PILES Multigrip 120 t Multigrip 180 t PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. p.5

7 VIBMASTER MONITORING SYSTEM PTC highly recomends the use of the Vibmaster, which measures: Soil particle velocity and adjust the vibration to never surpass the stipulated limit. Verticality or degree of inclination required. Depth. Pressure. (More information about Vibmaster monitoring in page 21). PR16s equipped with high frequency and variable moment Vibrodriver 20RHFV. CLAMP SYSTEMS AGRIPLEX For sheet piles and H beams. DUPLEX Two clamps adapted to the Vibrodriver. They can also be slid on T-bars for adapting to different diameters. Ø mm with Duplex 2 x 55 t. Ø mm with Duplex 2 x 85 t. MULTIGRIP For concrete & wooden piles: Round up to Ø 550 mm. Squared up to 500 x 500 mm. Other configurations of clamps are available upon request. p.6

8 PILING RIGS equipped with RHFV Vibrodrivers. APPLICATIONS For the driving and the extraction of: - Steel sheet piles and H beams - Casings of up to 1 m diameter - Concrete & wooden piles - Plastic / Vinyl sheet piles Vertical wick drains (geotextile). For rigid inclusions. Cast in-situ piles. Watertight curtains. DRIVING AND EXTRACTING SHEET PILES AND H-BEAMS PR16S driving H beams (HEB800) PR16S driving AU-Type sheet piles by pairs. PTC 16RHFVS mounted on a piling rig is driving 11 m long PU32 sheet piles near the railway line, from Munich to Innsbruck, Germany. p.7

9 PR16S driving sheet piles 2 m below the tracks for a riverbank reinforcement job. RIGID INCLUSIONS HV Vibrodrivers can also be used for this application. VERTICAL WICK DRAINS (geotextile) HV Vibrodrivers can also be used for this application. p.8

10 PILING RIGS equipped with HV Vibrodrivers. HV Vibrodrivers are equipped of PTC Variable moment technology, which allows for a start-up and shut-down without vibration and an adjustment of the vibration amplitude. Advantages: More eccentric power (up to 60 m.kg). Work with heavier profiles. Works with casings of up to 1 m diameter. Precise pile positioning (possibiity of correcting the angle by extracting the profile). PILING RIGS PR16 PR16S MAX. PILE LENGTH (standard) m MAX. PILE LENGTH (with optional mast extension) m STROKE m PILING RIG TOTAL HEIGHT m ENGINE POWER kw ENGINE MODEL Caterpillar C15 Caterpillar C18 CERTIFIED EMISSIONS LEVEL Stage IIIA / IIIB Stage IIIA / IIIB PULL-UP FORCE kn PULL-DOWN FORCE kn TRANSPORT WEIGHT tons OPERATING WEIGHT (with Vibrodriver) tons AUTOMATIC CENTRAL GREASING Standard Standard SIDE DRILLING TOOL Optional Optional FRONT DRILLING TOOL Optional Optional VIBRODRIVERS 30HV 60HV ECCENTRIC MOMENT m.kg CENTRIFUGAL FORCE kn FREQUENCY Hz / rpm 28 / / 1680 HYDRAULIC POWER kw VIBRODRIVER WEIGHT (with Duplex clamp) kg WORKING RADIUS min / max 4.27 / / 5.77 GEARBOX OIL COOLING Optional Optional CLAMPS FOR SHEET PILES AND H BEAMS Agriplex 120 t Agriplex 240 t FOR CASINGS Duplex 2 x 55 t Duplex 2 x 120 t FOR CONCRETE AND WOODEN PILES Multigrip 120 t Multigrip 180 t PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. p.9

11 VIBMASTER MONITORING SYSTEM PTC highly recomends the use of the Vibmaster, which measures: Soil particle velocity and adjust the vibration to never surpass the stipulated limit. Verticality or degree of inclination required. Depth. Pressure. (More information about Vibmaster monitoring in page 21). CLAMP SYSTEMS AGRIPLEX For sheet piles and H beams. DUPLEX Two clamps adapted to the Vibrodriver. They can also be slid on T-bars for adapting to different diameters. Ø mm with Duplex 2 x 55 t. Ø mm with Duplex 2 x 85 t. MULTIGRIP For concrete & wooden piles: Round up to Ø 550 mm Squared up to 500 x 500 mm. Other configurations of clamps are available upon request. p.10

12 PILING RIGS equipped with HV Vibrodrivers. APPLICATIONS Cast-in situ piles (using closed-end piles). Driving of casings. Extraction of casings. Vertical wick drains (geotextile) Installation of sand drains. Construction of watertight curtains. Rigid inclusions. SAND DRAINS PR16S equipped with 60HV Vibrodriver driving closed-end casings up to m depth, for the installation of 600 sand drains of 500 mm diameter. p.11

13 CAST IN-SITU PILES (using closed-end casings) RHFV Vibrodrivers can also be used for this application. WATERTIGHT CURTAIN (vibrated beam slurry wall) RHFV Vibrodrivers can also be used for this application. p.12

14 PILING RIGS equipped with Hydraulic Hammers The CX60 and CX85 hammer models feature a double acting cylinder that accelerates the ram to achieve higher impact energy. Main features: Highly efficient hydraulic system gives low energy loss and low running cost. Cylinder and dropweight connection with shock absorber, easily accessible. Cage and dropweight design gives short overall hammer length for working with long profiles. Can drive piles with ultimate load bearing up to 6000 kn. PILING RIGS PR16 PR16S MAX. PILE LENGTH (standard) m MAX. PILE LENGTH (with optional mast extension) m STROKE m PILING RIG TOTAL HEIGHT m ENGINE POWER kw ENGINE MODEL Caterpillar C15 Caterpillar C18 CERTIFIED EMISSIONS LEVEL Stage IIIA / IIIB Stage IIIA / IIIB WINCH PULL-UP FORCE kn TRANSPORT WEIGHT tons OPERATING WEIGHT (with Hydraulic Hammer) tons AUTOMATIC CENTRAL GREASING Standard Standard SIDE DRILLING TOOL Optional Optional FRONT DRILLING TOOL Optional Optional HYDRAULIC HAMMERS CX60 CX85 RAM MASS kg MAX. IMPACT ENERGY knm BLOW RATE AT RATED ENERGY bpm HAMMER WEIGHT (with accessories for double sheet piles) kg WORKING RADIUS min / max 4.37 / / 5.0 STAND FOR INSTALLATION Optional Optional HELMET FOR SHEET PILES AND H BEAMS Flat drive cap Flat drive cap FOR CASINGS, CONCRETE AND WOODEN PILES Helmet Helmet BOTTOM PILE GUIDE Optional Optional PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. p.13

15 HELMET SYSTEMS FLAT DRIVE CAP PU sheet piles by pair AZ sheet piles by pair H beams HELMET Tubes & casings up to 813 mm. Concrete & wooden piles up to 610 mm Inserts can be easily adapted to allow working with square piles of 400 x 400 mm, 350 x 350 mm and 300 x 300 mm. BOTTOM PILE GUIDE Highly recommended for guiding the concrete pile or casing at the bottom. It is hydraulically operated from the cabin. (With inserts support) Other configurations are available on request. VIBHAMMER MONITORING SYSTEM PTC recommends the use of the Vibhammer monitoring system, which allows to: Display and record energy and stroke data. Monitor and record pile penetration information. Control the hammer in automatic or manual modes. (More information about Vibhammer monitoring system in page 21). Bottom pile guide p.14

16 PILING RIGS equipped with Hydraulic Hammers APPLICATIONS For piling works with the following profiles: - PU and AZ steel sheet piles (by pair) - H and I beams - Casings or piles of up to 813 mm diameter. - Precast concrete piles. - Wooden piles. p.15

17 PR16S equipped with CX85 hydraulic hammer driving 400 x 400 mm concrete piles. PR16S equipped with CX85 hydraulic hammer driving PU type sheet piles by pairs. p.16

18 PTC PILING RIGS equipped with Hydraulic Press The hydraulic clamps take hold of the tops of steel sheet piles. To proceed with the driving, the middle cylinder pushes down the sheet pile with a force of 200 t while the other two cylinders hold the load. The two remaining sheet piles are driven down one after the other. Once all the sheet piles have been pushed by the full stroke of the cylinders, the cylinders retract together ready to repeat the whole cycle. According to soil conditions some piles may initially have to be driven with a Vibrodriver. Pre-drilling is also an option to consider. The press can as well be used to extract sheet piles from the ground. No additional equipment is required for this process. The hydraulic press is mainly used in job sites requiring an extremely quiet pile driving process, such as near hospitals, universities, houses and offices. PILING RIGS PR16 PR16S MAX. PILE LENGTH (standard) m MAX. PILE LENGTH (with optional mast extension) m STROKE m PILING RIG TOTAL HEIGHT m ENGINE POWER kw ENGINE MODEL Caterpillar C15 Caterpillar C18 CERTIFIED EMISSIONS LEVEL Stage IIIA / IIIB Stage IIIA / IIIB PULL-UP FORCE kn PULL-DOWN FORCE kn TRANSPORT WEIGHT tons OPERATING WEIGHT (with Hydraulic Press) tons AUTOMATIC CENTRAL GREASING Standard Standard SIDE DRILLING TOOL Optional Optional FRONT DRILLING TOOL Optional Optional HYDRAULIC PRESS - 3 CYLINDERS P3-200 P3-200 PRESSING FORCE PER CYLINDER kn EXTRACTION FORCE PER CYLINDER kn MAX. CYLINDER ADVANCE DISTANCE mm CYLINDER ADVANCE RATE mm / min WEIGHT* kg REQUIRED HYDRAULIC PRESSURE bar HYDRAULIC FLOW L / min *Weight can vary depending on leader mounting arrangements needed for the different profiles. PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. p.17

19 ADVANTAGES COMPARED TO TRADITIONAL PRESS SYSTEMS The PTC piling rigs equiped with the P3-200 press allows a fast and easy start on the job site, as no reaction mass is required next to the first sheet piles. This is as well an advantage when reaching the corner of a sheet pile wall, as the rig can easily be positioned to continue driving along the corner. In conclusion, not needing a reaction mass saves valuable time for the job site setup and during sheet piling work. HYDRAULIC PRESS The cycle restarts... p.18

20 PRE-DRILLING A method used to loosen tightly compacted soil before pile driving. Pre-dilling is used to loose tightly compacted soil by screwing in a drilling auger. It is used as a preliminary step and it should remove very little or no soil at all to the surface. SIDE DRILLING The D30 side auger can penetrate the ground up to 6 m and be installed on the side of the mast. Hence it can be operated without removing the vibrodriver or hammer from the mast. It is supplied with its dedicated pull-up winch, to extract the auger from the ground. Side drilling An auger guide with hydraulic opening is included. TECHNICAL DATA D30 ROTARY HEAD MAXIMUM TORQUE knm 30 WINCH EXTRACTION FORCE kn 60 ROTARY HEAD DIAMETER mm 400 to 500 PRE-DRILLING DEPTH m 6 PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. Auger guide p.19

21 Front drilling FRONT DRILLING The front auger D125 can penetrate the ground up to 20 m and requires to be installed on the main trolley. The pile driving tools need to be taken off from the leader. The main winch of the piling rig is used to pull-up or pull-down the auger in the ground. An auger cleaner is provided, as well as a protection grid on the pile guide to improve workers safety. TECHNICAL DATA D125 ROTARY HEAD MAXIMUM TORQUE knm 125 MAXIMUM DRILLING SPEED rpm 33 WINCH EXTRACTION FORCE kn 200 ROTARY HEAD DIAMETER mm 400 to 800 PRE-DRILLING DEPTH m 16.7 PRE-DRILLING DEPTH (with optional auger extension) m 20 PTC reserves the right to modify the technical data without notice. If you need additional technical information, please contact PTC for receiving the technical specifications of this equipment configuration. Auger cleaner p.20

22 MONITORING SYSTEM For Piling Rigs PTC piling rigs are equipped with a large LCD color touch-screen designed for the operator s comfort and ease of use. The piling rig parameters can be controlled or modified through this screen, to adapt the machine to special working conditions. To switch the pile driving tool, the operator selects the tool on the screen and the machine settings change immediately to start working with the new equipment. Advanced machine diagnosis is provided through the LCD screen, making trouble shooting easier. A GLIMPSE TO THE LCD COLOR TOUCH-SCREEN Display of piling tool configuration Engine condition monitoring Mast verticality display Mast inclination Monitoring General piling rig information Green / Red lights showing mast working status (stroke, rotation, locking pin) Pressure monitoring Piling tool monitoring Quick access buttons Pile driving work status Trouble description in operator s language Acces to service menus for advanced settings and diagnosis tools The setup button gives access to a menu showing the list of the piling tools available. The operator just need to click on the desired tool and the software will automatically configurate the piling rig parameters, and the screen display to begin working with the new piling tool. p.21

23 LCD Color touchscreen Vibmaster ADVANCED MONITORING AND RECORDING (optional) PTC proposes an advanced monitoring system that allows to register the working parameters of the job site. With this information you can prove that you comply with the job site requirements. Reporting facilitated: Graphical representation of pile driving parameters. Specific computer software is provided to recover the job site data for analyzing and printing the reports. Data transfer: - Data can be recorded in standard USB key for easy transfer to a computer. - An integrated GSM / GPRS modem allows immediate data transfer to the office computer (SIM card required). VIBMASTER Vibmaster is a monitoring system to control the Vibrodriver according to the following: Set-up a limit of soil particle velocity. Control the Vibrodriver s vibration to never surpass the stipulated soil particle velocity limit. Display of penetration depth. Display vibrator s operating pressure. Vibrodriver s vibration frequency and amplitude (optional). Verticality (optional). Example of a graph obtained using the Vibmaster: VIBHAMMER The Vibhammer is a monitoring system that allows engineers to calculate the pile bearing capacity. Display and records the energy and stroke data. Display and records the penetration increments entered by the operator. Example of a graph obtained using the Vibhammer: Depth (m) Vibrator pressure (bar) Soil particle velocity (mm/s) Number of blows per 25 mm penetration Energy / blow (kn.m) kn (s) Preset limit (m) p.22

24 WORLDWIDE NETWORK IN OVER 40 COUNTRIES April 2016 Quality Management System Certified PTC 56 rue de Neuilly Noisy-le-Sec Cedex France Tel.: +33 (0) Fax: +33 (0) PTC USA 125 Blue Granite Parkway Ridgeway, SC 29130, USA Tel. : Fax : j.myers@ptc.fayat.com PTC FAR EAST 3 Tuas Avenue Singapore Tel.: Tel.: Fax: ptcfe@ptcfareast.com