Composite Manufacturing Training Pathways. Presented by: Stan Rice, EMCC Workforce Coordinator & Joe Cook, EMCC Workforce Technical Training Manager

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1 Composite Manufacturing Training Pathways Presented by: Stan Rice, EMCC Workforce Coordinator & Joe Cook, EMCC Workforce Technical Training Manager

2 Workforce Manufacturing Skills Certification Training Opportunities WIN test/workkeys CRC Silver or better Aviation Manufacturing Skills Basic and M3 Level I Metals Composite Manufactur e Avionics & Cabling Sheet Metal & Riveting M3 Level II Additional training both online and traditional Precision Assembly Intermediate Mfg. & Diesel Theory Automotive MFG. Basic Machining CNC Operator *For Credit Classes. Student may choose: Math & Measurement, Safety, Print Reading, or Computer Fundamentals Basic Machining Advanced Machining CNC Operator Welding Structural Welding Pipe Welding Motor Controls PLC s Mechatronics Mechanical Drives Robotic s CAD Cam & CNC Hydraulics Pneumatics Pumps * These classes optional, and can be taken as Workforce Courses and if you enroll as a Career/Technical student, College Credit may then be awarded.

3 Manufacturing Skills Basic Enrollment Prerequisites CRC Students must obtain a Career Readiness Certification (Silver Level or higher) in the areas of Reading, Math, & Locating Information, based on the WorkKeys model. Silver Level CRC shows that the individual is capable of learning 65% of the jobs available in modern manufacturing.

4 Manufacturing Skills-Basic Class Objectives Safety Computer Literacy Blueprint Reading Precision Measurement Manufacturing Workplace Competencies

5 Manufacturing Skills Basic Safety Introduction to OSHA Blood borne Pathogens Electrical Exit Routes, Emergency Action Plans, Fire Prevention Plans, and Fire Protection Flammable and Combustible Liquids Personal Protective Equipment Hazard Communication Safety and Health Programs Machine Guarding Walking-Working Surfaces CPR Card and 10 hour OSHA Card

6 Manufacturing Skills Basic Computer Literacy Word Internet Job search skills Online technical training materials

7 Manufacturing Skills Basic Blue Print Reading Students will be able to read an orthographic drawing Students will be able to read various types of drawings: isometric, auxiliary and sectional views. Students will be able to determine dimensions from various mechanical drawings. Students will be able to recognize symbols used in different types of drawings.

8 Manufacturing Skills Basic Precision Measurement Students will recognize precision measuring instruments Students will demonstrate the proper use and care of precision measuring instruments. Students will demonstrate the ability to measure accurately with English measurement scales Students will demonstrate the ability to measure accurately with metric measurement scales.

9 Manufacturing Skills Basic Manufacturing Workplace Competencies Demonstrate Teamwork and Problem-solving skills Lean manufacturing 5S Statistical Process Control Common Shop-Floor Statistics Identifying Customer s and their needs Quality Control Value Stream Mapping Research and present a manufacturing topic.

10 EMCC Composite Manufacturing Skills Essentials of Advanced Composite Fabrication & Repair Text Book Hands on Skills Development ABARIS Trained Instructors Partnership with Aerospace Park Companies

11 EMCC Composite Introduction Introduction to composites and area Companies using composites Composite History, Uses and Products

12 Safety PPE - personal protective equipment Skin and eye care Respiratory care Chemical handling safety MSDS sheets General safety guidelines

13 Basic Blue Print Reading Symbols Nomenclature for Aircraft Manufacturing

14 Math Applications Metric System Ratios and Proportions Weights and Measures Scales and Volumetric Pumps

15 Good Manufacturing Processes Standard Operating Procedures Environmental Factors and Controls

16 Tools for Manufacturing Processes Hand, Power and Pneumatic tools Special Tools for Lay-ups

17 Composite Materials Fiberglass, Kevlar and Carbon Fiber Fiber Orientation Unidirectional and Bidirectional Fabrics Hybrid Fabrics

18 Matrix Materials Wet Lay-up Materials Pre-impregnated Lay-up Materials Polyester Resins Epoxy Resins

19 Manufacturing Methods Vacuum Bag Autoclaves and Curing Ovens

20 Fasteners Identification Installation Rivets Nut Plates

21 Principles of Composites Online Training Component Segment 1 - Introduction to Composites Objective 1 - Define Composites and Explain Their Importance Objective 2 - Describe Types of Constituent Materials That Make Up a Composite Objective 3 - Describe Two Categories of Fiber-Reinforced Materials Objective 4 - Describe the History of Composites Segment 2 - Properties of Composites Objective 5 - Describe the Mechanical Properties of Composites Objective 6 - Describe the Thermal Properties of Composites Objective 7 - Describe the Electrical Properties of Composites Objective 8 - Describe the Environmental Properties of Composites Segment 3 - Composite Manufacturing Process Objective 9 - Describe the Two Main Manufacturing Steps of a Composite Product Objective 10 - Describe the Hand Lay-up Process Objective 11 - Describe the Spray-up Process Objective 12 - Describe the Filament Winding Process Objective 13 - Describe the Resin Transfer Molding Process Objective 14 - Describe Three Types of Curing Processes for Composite Materials Objective 15 - Describe Post-Curing Manufacturing Processes for Composites Segment 4 - Environmental Considerations for Composites Objective 16 - Describe the Impact of Composites on the Environment Objective 17 - Describe How the Composite Industry Is Reducing Its Environmental Impact

22 Projects Hands on Skills

23 Team Work

24 Thank You