Dr. S. Elangovan, B.E., M.Tech., Ph.D.

Transcription

1 FACULTY PROFILE Dr. S. Elangovan, B.E., M.Tech., Ph.D. 1. CONTACT DETAILS: Associate Professor PSG College of, , Tamilnadu, India. Phone: office Direct: sel@pro.psgtech.ac.in, elangosurya@gmail.com 2. AREA OF INTEREST: Welding, Metal Forming, CAD/CAM/CAE, Graphics and Machine Drawing 3. ACADEMIC QUALIFICATION: DEGREE UNDER-GRADUATE POST-GRADUATE RESEARCH B.E M.Tech Ph.D Specialization Mechanical Manufacturing Mechanical College Institute of Road and Transport (IRTT), Erode University Bharathiyar University NIT, Trichy Class & % of Marks Month & Year of Passing Title of Thesis First Class & 73.8 % National Institute of (NIT), Trichy PSG College of, Coimbatore Anna University, Chennai First Class with Distinction & 8.84 CGPA - April 1995 December 2003 February 2012 Design of Hydraulic Testing Fixture for Quick Closing Non- Return Valve (QCNRV), Bharat Heavy Electricals Limited, Trichy. Machine Layout Optimization Using Non- Conventional Optimization Techniques Experimental and Theoretical Investigations on Ultrasonic Metal Welding and Optimisation of Process Parameters to Achieve Quality Welds

2 4. PROFESSIONAL EXPERIENCE: ORGANISATION DESIGNATION PERIOD OF EMPLOYMENT FROM TO INDUSTRIAL EXPERIENCE Mideast Pipeline Pvt. Ltd., Mumbai Site/Project June 1995 September 1999 TEACHING AND RESEARCH EXPERIENCE Engineer Teaching National Institute of (Research) 29 th August st May 2004 (NIT),Trichy. Assistant/ Mechanical Lecturer 23 rd June rd June 2005 SASTRA Deemed University, Thanjavur. PSG College of, Coimbatore-4. Lecturer 27 th June st May 2008 PSG College of, Coimbatore-4. PSG College of, Coimbatore-4. PSG College of, Coimbatore SUBJECTS TAUGHT: Senior Lecturer Assistant Professor (Sr.Gr) Associate Professor 1 st June st September st August th Feb st March 2012 Till date Industrial Computer graphics and geometric modeling Welding Composite Material Processing Automation, CNC and Robotics Machine Drawing UNDERGRADUATE Process Planning and Cost Estimation Technical Drawing Computer Aided Graphics Metal Forming Processes mechanics Simulation of Manufacturing Systems POST GRADUATE Advanced Metal Forming Advanced Welding and Casting Processes Mechanics of Composite materials 6. OTHER ACADEMIC RESPONSIBILITIES: Sl.No DETAILS OF POSITION HELD PERIOD 1 Class Tutor (BE. SW batch) July 2005 May Class Tutor (BE. SW batch) May 2010 June Class Tutor (BE batch) July 2012 Till date 4 In-charge, Department library July 2005 Till date 5 Department in-charge, Tech and R&D Bulletin July 2005 Till date 6 Department in-charge, Harbinger July 2005 Till date 7 Lab in charge -Ultrasonic welding laboratory July 2008 Till date 8 Department in-charge, Students Research Council (SRC) June 2010 Till date

3 7. SPONSORED RESEARCH GRANTS: TITLE OF THE PROJECT Investigations on Metal Ceramic and Metal Metal joining by Ultrasonic welding for different joint designs. FUNDING AGENCY AICTE, New Delhi. (RPS scheme) PERIOD GRANT ROLE (Completed) 9.2 lakhs Co-Investigator 8. CONSULTANCY/TESTING ACTIVITY: Type Of Consultancy/Testing Consultancy work on Ultrasonic welding and testing of copper to aluminium joints Tensile testing of Fabric samples Consultancy work on Ultrasonic welding and testing of copper to aluminium joints Organisation/Client Mookambigai College of Keeranur LBH Expansion Joints India Private Limited, Coimbatore SNS College of, Coimbatore 9. LABORATORY ESTABLISHED: ULTRASONIC WELDING LABORATORY Sl.No EQUIPMENT COST PURCHASE D YEAR Ultrasonic metal welding machine Rs. 4,55,000/ Computerized Tensile Testing Machine Thermal Imager NET SHAPE MANUFACTURING LARORATORY 40 Tons Hydraulic Deep Drawing Press with load cell 1 and linear scale for digital input + Data Acquisition System Rs. 5, 24, ROLE Assisted for Open tender call for advertisement Vendor finalization Procurement of machines Installation and commissioning Maintenance and follow up Rs. 2,62,880/ Do- Rs. 2,75,600/ Do- Assisted for Open tender call for advertisement Vendor finalization Procurement of machines Installation and commissioning Maintenance and follow up 10. MONOGRAPHS/ LABORATORY MANUALS PREPARED: 1. Primer on Computer Aided Graphics using Pro/Engineer for I year B.E/B.Tech students, Manual for experiments on Ultrasonic welding of Metals and Plastics, 2009.

4 11. MEMBERSHIP OF PROFESSIONAL BODIES: PROFESSIONAL BODY Indian Society of Technical Education (ISTE) 12. RESEARCH PUBLICATIONS: TYPE OF MEMBERSHIP Life Member POSITION HELD Member International Journals National Journals International Conferences National Conferences List of Publications in International Journals: 1. Madhan Mohan G., Elangovan S., Prasad P.S.S., Rama Krishna P. and Anil Kumar Mokkapati Prevalence of job strain among Indian foundry shop floor workers WORK - International Journal of Prevention, Assessment & Rehabilitation Vol. 30, No. 4, pp , Elangovan S., Semeer S., and Prakasan K., Temperature and stress distribution in ultrasonic metal welding FEA based study,journal of material processing technology & Elsevier Journal, Vol.209 & pp , Elangovan S., Prakasan K., and Jaiganesh V., Optimization of ultrasonic welding parameters for copper to copper joints using design of experiments,international journal of Advanced Manufacturing,Vol. 51& pp , Elangovan, S., Shelton Ponnayya, J.H. and Prakasan, K. Experimental studies on optimization of process parameters and finite element analysis of temperature and stress distribution on joining of Al - Al and Al - Al 2 O 3 using ultrasonic welding, International Journal of Advanced Manufacturing, Vol. 55, pp , S Elangovan., K Anand., and K Prakasan Parametric optimization of ultrasonic metal welding using response surface methodology and genetic algorithm International journal of Advanced Manufacturing,Vol. 63,pp , S Elangovan, S Venkateshwaran, K Prakasan, Experimental Investigations on Optimization of Ultrasonic Welding Parameters for Copper to Brass Joints Using Response Surface Method and Genetic Algorithm International Journal of Advanced Research and Studies, Vol. I, Issue III, pp.55-64, April-June, V P Srinivasan and S Elangovan, Optimization of ultrasonic metal welding process parameters for copper wire with aluminuium sheet using Taguchi method and finite element modeling of stress distribution CiiT International Journal of Programmable Device Circuits and Systems, Vol.5, No.1, pp 31-37, January Dinesh Kumar, R., Elangovan, S., Siva Shanmugam, N. Parametric optimisation of Pulsed- TIG Welding Process in Butt Joining of 304L Stainless Steel Sheets, International Journal of Research in and, Vol. 3, Issue 11, pp , June, 2014.

5 9. Dipin Kumar, R., Roopa Rani, M. and Elangovan, S., Design and Analysis of Slotted Horn for Ultrasonic Plastic Welding, Journal of Applied Mechanics and Materials, Vol , pp , S Elangovan, Experimental and Theoretical Investigations on Temperature Distribution at the Joint Interface for Copper Joints using Ultrasonic Welding, Journal of Manufacturing Review, Vol.1, 18, October, List of Publications in National Journals: 1. Dipin Kumar, R., Roopa Rani, M. and Elangovan, S., Block Horn Design and Analysis for Ultrasonic Plastic Welding, Journal of Manufacturing Vol.9, Issue.2, pp 82-87, June List of Publications in International Conferences: 1. Ramakrishna Pasumarthi, Anil Kumar, M., Madhan Mohan, G., Elangovan, S., Prevalence and Risk Factors of Job Strain among the Workers in Foundry Shop, Proceedings of the International conferences on TEAM TECH 2006, JN Tata Auditorium, IISc,, Feburary 28 March 02, Kannan, R., Sathishkumar, M., Bhaskaran, R. and Elangovan, S. Thermal Simulation of Heat Affected Zones in Grinding and Experimentation on Solid Lubricant Integrated Grinding Wheel, Proceeding of the 7 th Global Conference on Sustainable Manufacturing, Indian Institute of Madras (IITM), Chennai, December 2-4, Elangovan, S., Anand, K. and Prakasan, K. Parametric optimization of ultrasonic metal welding using response surface methodology and genetic algorithm, Second International Conference on Materials for the Future (ICMF-2011), Government College Trichur, Tirussur., February 23-25, Sathyamoorthy, N. and Elangovan, S. Optimization of ultrasonic welding parameters for Cu- Cu joints using response surface method and genetic algorithm, Fifth International Conference on Advances in Mechanical (ICAME-2011), Sardar Vallabhbhai National Institute of (SV NIT), Surat, June 06-08, Krishnakumar, N. and Elangovan, S. Study on synthesis of Al SiC p Mos 2p composites, International Conference on Materials and Processes (ICEMAP 2013), Tagore College, Chennai, May 23 24, Krishnakumar, N., Udhayabaskar, M. and Elangovan, S. Experimental study on wear behaviour of Al-Li-SiC p -MoS 2p Composite Proceedings of International Conference on Materials for the Future Innovative Materials, Processes Products and Applications (ICMF- 2013), Government College Trichur, Tirussur., November 06-08, Udhayabaskar, M., Krishnakumar, N. and Elangovan, S. AlLi-SiC p -MoS 2p Hybrid composite : Processing and Characterization, Proceedings of International Conference on Functional Materials (ICFM 2014), Organised by Materials Science Centre, IIT Kharagpur, February, 5-7, 2014.

6 8. Anish Babu, A. and Elangovan, S. Cost Estimation of Welded Joints Using Software Tool, Proceedings of International Conference on Recent Innovations in Sri Subramanya College of and, Palani, March, 13-14, List of Publications in National Conferences: 1. Semeer, S. and Elangovan, S. Modeling of Temperature Distribution in Ultrasonic Welding of Aluminium, Proceedings of the National conference on Advances in Mechanical Sciences (AIMS 2007), Mechanical Kumaraguru College of, Coimbatore, Sponsored by AICTE New Delhi, March 22-24, Sankarasubramanian, T. and Elangovan, S., Productivity and Quality Improvement in TIG Welding of Turbo Parts, Proceedings of the National conference on Contemporary Approaches in Design and Manufacturing (CADAM 2007), Mechanical A. C. College of and, Karaikudi, April 26-27, Saravana Kumar, G. and Elangovan, S. Optimization of Ultrasonic Welding Parameters using Neural Networks and Genetic Algorithm, Proceedings of the Second National conference on Advances in Mechanical Sciences (AIMS 2008), Mechanical Kumaraguru College of, Coimbatore, March 27-28, Shelton Ponnayya, J.H. and Elangovan, S. Modeling and Simulation of Temperature and Stress Distribution in Ultrasonic Welding of Ceramics and Metals, Proceedings of the Third National Conference on Advances in Mechanical Sciences (AIMS 2009), Mechanical Kumaraguru College of, Coimbatore, March 26-27, Nareshkumar Gurusala and Elangovan, S. Optimization of Ultrasonic Metal Welding Parameters using Taguchi Methods, Proceedings of the Third National Conference on Recent Trends in Mechanical Paavai College, Namakkal, April 24-25, Aravind raj, S. and Elangovan, S. Experimental and Simulation analysis of Temperature and Stress Distribution in Ultrasonic Welding of Non-ferrous Metals, Proceedings of the National Conference on Optimization Techniques in Sciences and Technologies (OPTEST 2009), Mechanical Bannari Amman Institute of, Sathyamangalam, March 27-28, Sivashankar, M and Elangovan, S. Joining of Metals/Ceramics and Modeling of Temperature Distribution in Ultrasonic Welding, Proceeding of the National Conference on Innovative Technologies in Mechanical (ITME 2010), Mechanical Muthayammal College, Rasipuram, March 12, Sivashankar, M and Elangovan, S. Mathematical and Finite Element Modeling of Temperature Distribution and Optimization of Process Parameter for Al-Al Joint by Ultrasonic Welding, Proceedings of the National Symposium for Post Graduate Students (NSPGS 2010), PSG College of, Coimbatore, April 24-25, 2010.

7 9. Anand, K. and Elangovan, S. Optimization of Ultrasonic Metal Welding Parameters to Maximize Weld Strength using DoE and Genetic Algorithm Approach, Proceedings of the National Symposium for Post Graduate Students (NSPGS 2010), PSG College of, Coimbatore, April 24-25, Sathyamoorthy, N. and Elangovan, S. Optimization of Ultrasonic Welding Parameters for Cu-Cu Joints using Response Surface Method and Genetic Algorithm, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2011), PSG College of, Coimbatore, April 29, Srinivasan, V.P., Jagadeesan, K. and Elangovan, S. Optimization of Ultrasonic Metal Welding Process Parameters for Copper Wire with Aluminium Sheet using Taguchi Method, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2011), PSG College of, Coimbatore, April 29, Karthikeyan, S., Elangovan, S., Optimization of Ultrasonic Welding Parameters for Cu Brass Joints using Response Surface Method and Genetic Algorithm, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2012), PSG College of, Coimbatore, April 27, Manikandan, I., Elangovan, S., Studies on Effect of Ultrasonic Welding using insert material and optimization of process parameters using response surface method and ANN, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2012), PSG College of, Coimbatore, April 27, Manikandan, I., Elangovan, S., Studies on Effect of Ultrasonic Welding using insert material and optimization of process parameters using response surface method, Proceedings of the National Conference on Optimization Techniques in Science and Technologies (OPTEST 2012), Mechanical Bannari Amman Institute of, Krishnakumar, N. and Elangovan, S. Study on synthesis and wear behaviour of Al SiC p Mos 2p composites, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2013), PSG College of, Coimbatore, May 03, Anthuvan Stephen Edberk, J. and Elangovan, S. Experimental studies on automated gas tungsten arc welding of thin SS316L grade sheets, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2013), PSG College of, Coimbatore, May 03, Gopi, L. and Elangovan, S. Application of finite element analysis for an optimum design of automotive bumper beam, Proceeding of the National Conference on Product Design and Manufacturing (NCPDM 2013), PSG College of, Coimbatore, May 03, 2013.

8 18. Dinesh Kumar, R and Elangovan, S. Experimental investigations of 304L stainless steel for process optimization in Pulsed TIG Welding process, Proceeding of the National Conference on Recent Trends in Manufacturing and Design (RTIMADE 2014), Shanmuganathan College, Pudukkottai, April 05, Dinesh Kumar, R and Elangovan, S. Parametric optimisation of Pulsed-TIG Welding Process in Butt Joining of 304L Stainless Steel, Proceeding of the First National Conference on Advancements in Mechanical, Environment, Safety and Health (AMESHE 2014), Mechanical Knowledge Institute of, Salem, May 03, Dinesh Kumar, R and Elangovan, S. Experimental investigations of 304L stainless steel for process parameters optimization of Pulsed TIG Welding Process, Proceeding of the National Conference on Product Design, Virtual Prototyping and Manufacturing (NCVPDM 2014), PSG College of, Coimbatore, April 25 26, Dipin Kumar, R and Elangovan, S. Block Horn Design and Analysis for Ultrasonic welding, Proceeding of the UGC sponsored National Conference on Recent Advances in Welding and Surface (RAWSE 2014), Manufacturing and Indian Welding Society (IWS), Annamalai University, Chidambaram, March 26-27, Dipin Kumar, R and Elangovan, S. Design and Analysis of Slotted Horn for Ultrasonic Plastic Welding, Proceeding of the National Conference on Product Design, Virtual Prototyping and Manufacturing (NCVPDM 2014), PSG College of, Coimbatore, April 25 26, Anish Babu, A and Elangovan, S. Software approach for estimation of welding cost for different joint designs, Proceeding of the National Conference on Product Design, Virtual Prototyping and Manufacturing (NCVPDM 2014), PSG College of, Coimbatore, April 25 26, Jijo Jerard and Elangovan, S. Preliminary study on Human Body Joint Angles fro Comfort and Optimal Position of Rear View Mirrors of Motorbikes, Proceeding of the National Conference on Product Design, Virtual Prototyping and Manufacturing (NCVPDM 2014), PSG College of, Coimbatore, April 25 26, CONFERENCES /TRAINING PROGRAMMES/WORKSHOPS ORGANISED: Sl.No PROGRAMME DURATION PERIOD NO. OF PATICIPANTS NATURE OF INVOLVEMENT 1 One day workshop on Practice of Graphics using Pro/E Wildfire One day Coordinator

9 2 (EIS-ILP) for engineers from Tata Consultancy Services Ltd 3 weeks 28 July 2008 to 22 August Coordinator 3 One Credit Course on Design and Optimization Weekend programme to Coordinator One day workshop on Ultrasonic welding of metals and plastics International Conference on Trends in Product Life Cycle, Modeling, Simulation and Synthesis (PLMSS 2011) One day workshop on Ultrasonic welding of metals and plastics One day workshop on Ultrasonic welding of metals and plastics One day Coordinator 3 days to Treasurer One day Coordinator One day Coordinator 8 One Credit Course on Introduction to Precision Machining Weekend programme to Coordinator 9 One day workshop on Joining of plastics by ultrasonic welding One day Coordinator 10 TEQIP Phase II sponsored One day Seminar on Effective Teaching and Research One day Coordinator 14. CONFERENCES/TRAINING PROGRAMMES/WORKSHOPS ATTENDED: Sl.No. PROGRAMME ORGANISED BY DURATION Educational 16 TH to 17 th July, 1 Staff Induction Training Programme Centre, PSG College of AICTE Staff Development Programme on Application of CAD/CAE/CAM and IT in Product Development and Discrete Manufacturing One day workshop on Automation All India Council for Technical Education, New Delhi Dept. of Mechanical Engg., PSG College of 06 th to 19 th November, th November,2005

10 4 One day workshop on Research Methodology for College Teachers 5 on Design for Assembly Software Educational Centre, PSG College of Mechanical PSG College of 03 rd December st March Pedagogic systems ETC, 05 th August Workshop on Question paper setting and evaluation ETC, 12 th August Two days training programme on AME Sim4.3 Software Automobile Department, 06 th to 07 th November Short term training programme on Product Life cycle Management Engg., PSG College of, 27 th May to 9 th June Four days training programme on Nonlinear Finite Element Analysis Short term training programme on Sensor interface and automation of mechanical systems Work Shop Writing up for Thesis and Publications Conference 7 th Global conference on Sustainable Manufacturing Seminar International seminar on Forming Work shop Spoken English for effective classroom communication Three days Training Programme on Geometric Dimensioning and Tolerancing (GD & T) through Manufacturing Two days Pre Conference Workshop on A Modern Introduction to Geometric Dimensioning and Tolerancing 18 Three days Staff Development Programme One day workshop on Innovative strategies to Excel in Teaching Five days winter school on Systems Three days short term course on Applications of Finite Element Methods for Academic and Industrial Research (TEQIP-II Sponsored) Three days workshop on Good Governance and Academic Excellence Five days QIP Short term course on Pedagogy and Curriculum Cranes Software International Ltd., Mechanical Engg., PSG College of, English, PSG College of IITM, Chennai 7 th to 10 th January, th to 14 th June, th September, nd to 4 th December, 2009 IMTMA, 20 th January, 2010 English, PSG College of IMTMA, Engg., PSG College of Educational Centre, PSG College of PSG Polytechnic College University of South Australia, PSG IAS and PSG College of Mechanical NIT Trichy Cresys Technologies, Centre for Continuing Education, IISc, 20 th February, th -19 th October, nd 3 rd December, th January, 16 th 17 th March, th September, th 11 th January, th 08 th June, th - 31 st August, st 25 th October, 2013

11 24 25 Development Two weeks ISTE workshop on Mechanics One week faculty development programme on Welding Metallurgy of Advanced Materials (TEQIP-II Sponsored) Two days research workshop on Product 26 Design and Development (TEQIP-II Sponsored) One week faculty development programme on Recent Trends in Industrial Metrology 27 and Calibration of Measuring Instruments (TEQIP-II Sponsored) 15. GUEST LECTURES DELIVERED: IIT Bombay, Coimbatore, Coimbatore, Coimbatore 26 th November 06 th December, st -27 th January, th 30 th March, th 27 th April, 2014 Sl.No Nature of the Programme Date Institution Role Topic and and and and and and and and Introduction to metal forming Bulk and sheet metal forming Rolling of metals Material flow in forging Tooling for forging Forging defects and inspection Applications of forging Spot welding process and its applications

12 9 10 One day workshop One day workshop One day workshop One day workshop for Robert Bosch Engineers One day workshop One day workshop and TIG welding and its applications Practice of Graphics using Pro/E Wildfire Ultrasonic welding of metals Ultrasonic welding of metals Ultrasonic welding of metals Introduction to ultrasonic welding Introduction to ultrasonic welding 16. ACCOMPANYING STUDENTS FOR EDUCATIONAL TOURS / INDUSTRIAL VISITS Sl.No. 1 2 CLASS VISIT TO DURATI III Semester B.E. III Semester B.E. (SW) Sri Ranganathar Industries Pvt. Ltd., Coimbatore Industrial visit to Chennai Hyundai Motors, Lucas TVS, Ashok Leyland ON YEAR / MONTH 1day 4 th January, Days 9 th to 10 th January, II Semester M.E. Energy Suriya Textiles Processing Mills, Tiruppur, 1 day 17 th February, II Semester B.E. V Semester B.E. I Year M.E. BE prod and BE (SW) Kundhah Power House, Kundhah, Connoor Shanthi Gears, Unit C, Coimbatore Neelambur Foundry Division, Coimbatore Industrial visit to IMTEX 07, 1 day 08 th April, day 12 th July, day 26 th July, Days 18 th to 19 th January, 2007

13 8 VI Semester BE (SW) Ford, Lucas-TVS and Ashok Leyland, Chennai 3 Days 16 th to 18 th February, V Semester BE II Semester ME With Mechanical and Automobile Faculty members Rosun TMT Industry, Coimbatore Ammarun Foundries, Coimbatore Ashok Leyland, Ennoor, Chennai 1day September, day 2 nd February, Days 2 nd to 3 rd August, REVIEWER OF JOURNALS: 1. Journal of Material Processing (JMPT) 2. Journal of Neural Computing and Applications (JNCAA) 3. Indian Journal of & Materials Science (IJEMS) 4. Journal of Applied Mechanical (JAME) 5. Journal of Optics and Laser (JOLEN) 18. AWARDS AND PRIZES (Along with students): 1. Aryen Motors Best Project Award, M.E. Student Batch Optimization of Ultrasonic metal welding parameters using Taguchi method. 2. Seshasayee Board Best Project Award, M.E. Product Design and Commerce Student Batch Mathematical modeling and finite element analysis of temperature distribution in ultrasonic welding of Al-Al joints. 3. Archstone Consulting Engineers Endowment Best Project Award, B.E. (SW) students Batch Development of an analytical model to predict spring back in boiler application pipes. 4. Kadri Mills Best Project Award, B.E. students Batch Design and Fabrication of Ultrasonic Welding Horn for Thermoplastic Components. 5. Aryen Motors Best Project Award, M.E. Student Batch Optimization of ultrasonic welding parameters for copper to copper joints using response surface method and genetic algorithm. 6. Archstone Consulting Engineers Endowment Best Project Award, B.E. (SW) students Batch Experimental and Simulation Study on Deep Drawing Process to Reduce Earing Defects. 7. Aryen Motors Best Project Award, M.E. Student Batch Design and Analysis of Slotted Horn for Ultrasonic Plastic Welding.