Bolted Two Piece FLOATING BALL VALVE

Transcription

1 Bolted Two Piece FLOATING BALL VALVE

2 TABLE OF CONTENTS Manufacturing range Key features & benefi ts Cross sectional drawings Sizes & dimensions Torque Guide Top works dimensions Actuation capabilities summary Pressure/Temperature chart Applicable standards How to order

3 TECHNICAL EXPERTISE, QUALITY AND SERVICE WHEN AND WHERE YOU NEED IT Industrial Valves Meridian is a leader in valve supply in Canada and has achieved exclusive, master or preferred distributor status with manufacturers of recognized, high quality products. Meridian is ISO 9001:2000 certifi ed and stocks an industry leading inventory of both commodity and specifi c application valves in a wide range of sizes, materials and pressure classes. Specific Application Valves Meridian also stocks valves designed with specifi c features and proper metallurgy to provide proven solutions for tough applications. Applications include: molten sulphur, acid gas/tail gas service, pulp mill liquor service, pump and compressor discharge, high temperature/abrasive applications, pipeline pigging, cryogenic applications, high pressure steam and hot water applications, autoclave operations and other diffi cult services. Valve Innovation Meridian works in partnership with its customers and manufacturers to develop unique solutions to problems. A combination of experience, resources and broad technical knowledge gives Meridian an advantage refl ected in our unique product offering and strong customer relationships. Examples include Meridian s Pig Valve and Back Pressure Valve, Low-bleed wellhead pressure control package and BTE Baker Choke package. Meridian TM Extended Warranty Meridian stands behind the products it sells and provides an industry leading warranty of 40 months from date of shipment or 24 months from the date of start-up (whichever is sooner) for all Meridian TM brand fl anged or butt-weld trunnions and fl oater ball valves. Wolseley Industrial Products Group Inc. o/a Meridian MERIDIAN TM FLOATING BALL VALVE MANUFACTURING RANGE (Available in full and regular port) Size ½ ¾ 1 1½ ASME 150 ASME 300 ASME 600 ASME 900 ASME

4 KEY FEATURES & BENEFITS GENERAL FEATURES 2 piece bolted body design for ease of fi eld service and maintenance Cast steel 150, 300 & sizes 2 & above Forged steel 900 & 1500 Forged steel - sizes 1½ and below Elastomer free design Fire safe certifi ed Standard valves meet NACE Extreme low torque for actuation savings ISO mounting pads High life cycle Independent dual body seals Inert seals suitable for most service applications Locking device OPTIONAL FEATURES Body may be coated for corrosion protection STEM DESIGN FEATURES Anti-blowout (blowout proof) stem Double antistatic stem Adjustable packing Additional stem o-ring Multi-independent stem packing seals Unibolt centralized packing adjustment Spring energized stem packing SEAT DESIGN FEATURES Unique high-volume Flexible Seat Rings Absolute seal in low and high pressure Latest modifi ed PTFE in 150, 300 & 600 class Self-relieving seats for automatic internal cavity relief CERTIFICATION & TESTING API 608 API 6D, design and dimensions API 6D high & low pressure seat tests (exceeds API 598 requirement) API Q1 API 607 rev. 5 & ISO Fire Safe certificates ISO 9001 ISO / TS Compliance with low emission standards Exceeds ANSI B16.34 wall thickness CE-PED CSA Z CSA B51 NACE MR 0175 & ISO Antistatic tested 2

5 STATE OF THE ART API 6D FLOATING BALL VALVE INERT SEALS FOR THE WIDEST RANGE OF SERVICE APPLICATIONS PRE-LOADED DISC SPRINGS Spring Loading of upper packing maintains constant packing load without the need for continuous adjustment. UNIBOLT GLAND Ensures even packing adjustment. ELASTOMER FREE MULTI-STAGE PACKING Ensures compliance to the most severe low emission standards. Stem injection is not required. GRAPHITE PTFE HIGH VOLUME UNIQUE SEAT RINGS Provide zero leakage in low and high pressure conditions. DOUBLE ANTI-STATIC STEM PTFE INDEPENDENT DUAL BODY JOINT SEALS Combined with tight tolerance Metal to Metal overlap, ensure joint seal integrity and strength. GRAPHITE 3

6 CROSS SECTIONAL DRAWING Meridian Floating Ball Valve, Full Port, Lever Operated Range: ½ - 1½ ASME 150, 300, 600 & ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 BODY 9 GLAND 17 GASKET 2 ADAPTER 10 THRUST WASHER 18 LOCKING PLATE 3 BALL 11 GASKET 19 ANTISTATIC SPRING 4 DISC SPRINGS 12 O-RING 20 ANTISTATIC SPRING 5 STEM 13 BOLT 21 ANTISTATIC BALL 6 LEVER 14 BOLT 22 NAME PLATE 7 LOCKING PLATE 15 NUT 23 RIVET 8 SEAT 16 GASKET 24 TAG NOTE: 1 Class 150, FULL PORT with LEVER shown 4 The data provided in this document is subject to change without notice.

7 CROSS SECTIONAL DRAWING Meridian Floating Ball Valve, Full & Reduced Port, Lever & Actuation Operated Range: 2-10 ASME 150 & ASME ASME ASME ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 BODY 9 PACKING RING 17 GLAND NUT 2 ADAPTER 10 THRUST WASHER 18 STEM SEAL 3 BALL 11 BODY SEAL 19 ANTISTATIC BALL 4 DISC SPRINGS 12 BODY GASKET 20 ANTISTATIC SPRING 5 STEM 13 PACKING 21 ANTISTATIC SPRING 6 LEVER 14 BODY BOLT 22 SCREW 7 SEAT 15 SCREW 23 NAME PLATE 8 STOPPER 16 BODY NUT 24 RIVET NOTE: 4 Class 300, FULL PORT with LEVER shown The data provided in this document is subject to change without notice. 5

8 SIZES & DIMENSIONS Meridian 2-piece Floating Ball Valve ½ to 1½ Full port, Lever operated Size in inches Dimensions in mm ASME CLASS 150 SIZE D1 - Full Port L H W WEIGHT - kg (lb) ½ (10) ¾ (11) (12) 1½ (14) ASME CLASS 300 SIZE D1 - Full Port L H W WEIGHT - kg (lb) ½ (11) ¾ (12) (13) 1½ (24) ASME CLASS 600 SIZE D1 - Full Port L H W WEIGHT - kg (lb) ½ (12) ¾ (16) (22) 1½ (26) ASME CLASS 900 & 1500 *available on order request W H D1 L NOTE: 1 Class 150, FULL PORT with LEVER shown 6 The data provided in this document is subject to change without notice.

9 SIZES & DIMENSIONS Meridian 2-piece Floating Ball Valve 2 to 10 Full port, Lever or Gear operated Size in inches Dimensions in mm ASME CLASS 150 SIZE D1 - Full Port L H W WEIGHT - kg (lb) (22) (42) (71) (148) n/a 111 (245) n/a 205 (452) ASME CLASS 300 SIZE D1 L H W WEIGHT (20) (66) (71) (278) n/a 200 (441) ASME CLASS 600 SIZE D1 L H W WEIGHT (55) (112) (203) ASME CLASS 900 SIZE D1 L H W WEIGHT (106) ASME CLASS 1500 SIZE D1 L H W WEIGHT (106) W H D1 L NOTE: 2 Class 300, FULL PORT with LEVER shown The data provided in this document is subject to change without notice. 7

10 SIZES & DIMENSIONS Meridian 2-piece Floating Ball Valve 2 to 10 Reduced port, Lever or Gear operated Dimensions in mm ASME CLASS 150 SIZE D1 - Reduced Port L H W WEIGHT - kg (lb) (17) (28) (55) (79) (165) n/a 122 (269) ASME CLASS 300 SIZE D1 - Reduced Port L H W WEIGHT - kg (lb) (27) (60) (77) (110) (276) ASME CLASS 600 SIZE D1 - Reduced Port L H W WEIGHT - kg (lb) (48) (71) (159) (231) ASME CLASS 900 SIZE D1 - Reduced Port L H W WEIGHT - kg (lb) (90) (115) ASME CLASS 1500 SIZE D1 - Reduced Port L H W WEIGHT - kg (lb) (90) (150) *Short pattern available on special order W H D1 L NOTE: 3 Class 300, REDUCED PORT with LEVER shown 8 The data provided in this document is subject to change without notice.

11 TORQUE GUIDE Meridian Floating Ball Valve DESIGN OPERATING TORQUES Torque values are in inch /lb, Newton Metres N m (1 N m = 8.85 inch /lb) BORE SIZE (Seats) AMSE 150 (MPTFE) AMSE 300 (MPTFE) AMSE 600 (Molon/Devlon) AMSE 900 (Molon/Devlon) AMSE 1500 (Molon/Devlon) ½ ¾ ½ NOTES: 1. Includes Safety Factor 2. Add additional 10% Safety for Low Temperature service below -20 C for clean, wet service 3. Add additional safety if service conditions dictate The data provided in this document is subject to change without notice. 9

12 TOP WORKS DIMENSIONS Meridian ½ to 1½ 2-piece Floating Ball Valve Dimensions in mm C3 C1 N-C2 V W H C3 K F SIZE H V W F K C3 C1 N-C2 ½ M5 ¾ M M6 1½ M6 Meridian 2 to 6 2-piece Floating Ball Valve Dimensions in mm h1 h2 ISO 5211 F H C1 K FULL PORT AMSE SIZE H h1 h2 F K C1 N-C M M M M M M M M ½ M M M M10 REGULAR PORT AMSE SIZE H h1 h2 F K C1 N-C M M M M M M M M M M M M M M10 N-C2 10 The data provided in this document is subject to change without notice.

13 RAPID TURN-AROUND ACTUATION Meridian provides rapid turn-around valve actuation solutions and will customize its industry leading valve product range to meet its customers actuation needs. Actuation products include electric actuators, pneumatic and hydraulic actuators, and control accessories. Same day shipment of Meridian actuation packages! TM PMV VAC CAPABILITIES Quarter-turn actuation Multi-turn/linear actuation Complete shop facilities Experienced Technicians Retrofi t in service In-fi eld services Total package responsibility All actuators are sized for full ANSI differential pressure and Meridian ensures that the appropriate safety factor is added to ensure safe operation IN STOCK Pneumatic, Hydraulic, and Electric Control accessories and mounting hardware ESD packages PACKAGES Meridian TM actuated packages including: Pneumatic actuated ball valves Self-contained hydraulic ESD system Electric actuated quarter and multi-turn valves Actuated control chokes Meridian TM MAP 2000 Meridian TM MAP 2100 Gas-over-oil packages FNW TM actuated packages FNW TM ball valves FNW TM knife gates FNW TM butterfl y valves 11

14 REFERENCE PRESSURE/TEMPERATURE CHART PRESSURE (psi) TEMPERATURE C CLASS MOLON NYLON 6 HNBR/HSN VITON O-RING O-RING CLASS 1500 DEVLON PEEK 3000 MPTFE-20%CF RPTFE-20% CLASS 900 RPTFE/PTFE 160 SEALS 1800 RPTFE-15% 120 CLASS CLASS CLASS 150 DELRIN TEMPERATURE F PRESSURE (bar) Consult ASME for specific material pressure/temperature ratings. Consult Meridian for specific information. APPLICABLE STANDARDS API - AMERICAN PETROLEUM INSTITUTE API 598 Valve Inspection and test API 607 rev. 5 Specifi cation for fi re test for soft seated quarter turn valves API 608 Metal ball valves, fl anged, threaded and welding ends API Q1 Specifi cation for Quality Programs ASME - AMERICAN SOCIETY OF MECHANICAL ENGINEERS B16.5 Steel pipe fl anges and fl anged fi ttings B16.10 Face to Face and end to end dimensions of valves B16.25 Butt welding ends B16.34 Valves - fl anged, threaded and welding ends B16.47 series A Large Diameter Steel Flanges MSS - Manufactures Standardization Society MSS SP-25 Standard marking system for valves, fl anges, fi ttings and unions MSS SP-44 Large diameter steel fl anges MSS SP- 54 Quality standard for steel castings for valves, radiographic examination method MSS SP-55 Quality standard for steel castings for valves, visual method CE - Conformité Européene or European Conformity CE EC certifi cate of conformity with EC design examination approval to PED BS - BRITISH STANDARD BS EN ISO BS EN Inspection Documents Steel ball valves for the petroleum, petrochemical and allied industries CSA - CANADIAN STANDARDS ASSOCIATION CSA Z Steel Valves CSA B51 Boiler, pressure vessel and pressure piping code ISO - INTERNATIONAL ORGANIZATION FOR STANDARDIZATION ISO 9001 Quality Management Systems ISO TS Specifi cation for quality programs ISO (All) Sulphide stress cracking resistant metallic materials for oil fi eld equipment ISO Specifi cation for pipeline valves ISO 5208 Pressure testing of metallic valves ISO 5211 Industrial valves - part turn actuator attachment ISO Measurement, test and qualifi cation procedures for fugitive emissions NACE - NATIONAL ASSOCIATION OF CORROSIVE ENGINEERS MR0175 Sulphide stress cracking resistant metallic materials for oilfi eld equipment MR0103 Sulphide stress cracking resistant metallic materials for petroleum refi ning 12

15 HOW TO ORDER ORDERING FIGURE NUMBER CHART Body Material Type F = Floating Port F = Full R = Reduced End Connections B = BW J = RTJ R = RF X = Special Service L = Low Temp. NACE N = NACE B = Standard (sweet) X = Special O = Oxygen C = Cryogenic A = A350 LF2 C = A352 LCC B = A216 WCB D = A105N E = A182 F316 F = A182 F6A (410SS) G = A182 F51 H = A182 F55 X = Special Z = Coated F B2 F 40 R 06 L G A A A A Body Style B2 = Bolted 2 piece Size 05 = = = 1 15 = = 2 25 = = 3 40 = 4 60 = 6 80 = = 10 Pressure Class 01 = = = = = 1500 Top Works G = Gear Operator H = Lever Handle B = Bare Stem A = Actuated Ball Material A = A350 LF2 ENP C = A352 LCC ENP B = WCB ENP D = A105N ENP E = A182 F316 F = A182 F6A (410SS) G = A182 F51 H = A182 F55 X = Special Seal Material A = TFE/Graphite X = Special Seat Material A = MPTFE B = Molon/Devlon C = PEEK M = Metal X = Special R1880.1_03/

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