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1 Vessel Technical Services srl Via Fausto Coppi, Quarto Napoli, Italy T: F: YOU ASK, WE PROVIDE ANYTIME, ANYWHERE.
2 About us VTS provides First-Class Engineering Services to the Maritime Industry, with particular focus to the Offshore market. Operational Office Via Fausto Coppi, Quarto Napoli, Italy Branch C.da Cembrina (Zona Industriale) Viggiano Potenza, Italy
3 Where we operate Italy Spain United Arab Emirates Hamburg Cape Town Rotterdam Ningbo City, China Offshore Congo Offshore Mozambico Offshore Indonesia Offshore Egypt Offshore Nigeria Offshore Norway Offshore Saudi Arabia Offshore Angola Offshore Singapore Offshore Cuba Offshore Persian Gulf Offshore Gulf of Mexico
4 Where we operate Off-shore On-shore Oil & Gas
5 Our main customer
6 What we do Maintenance and overhaul of engines Diesel Engines Turbochargers Fuel injection Deck equipment Spare parts Emergency repair Offshore maintenance Offshore construction Yard supervisor R&D activities Retrofitting Design
7 What we do Turbochargers Pumps Valves Diesel Engines Turbochargers Fuel injection Deck equipment Spare parts Emergency repair Offshore maintenance Offshore construction Yard supervisor R&D activities Retrofitting Design
8 What we do Deck equipment Diesel Engines Turbochargers Fuel injection Deck equipment Spare parts Emergency repair Offshore maintenance Offshore construction Yard supervisor R&D activities Retrofitting Design
9 What we do Mounting of a monitoring system on the bulk carrier AM Annaba to measure the SO 2 /CO 2 concentrations and the ship consumptions (fuel and oil). The data are sent by satellite and elaborated to provide online info Design of the a new engine cooling loop for a drilling unit
10 R&D activities
11 DEECON: Innovative After-Treatment System for Marine Diesel Engine Emission Control
12 The DEECON Project 7 th European Framework Programme Cooperation, Transport Project ABSTRACT The aim of this project is to create a new, modular, on-board, after-treatment unit that combines different sub-units, each of which is optimized to remove a specific primary pollutant (SOx, NOx, PM and VOC ) and is designed to allow an easy and fast retrofit of existing ships but also can be fitted to new ships of the future. The main goal of this new integrated system is the reduction of the environmental footprint of ships through the achievement of a state-of-the-art removal of the target pollutants aimed to reduce their emission factor well below the limits imposed by the current and future regulation. The technology developed within DEECON aims at the: Reduction of NOx > 98% Reduction of PM 90% in number; > 99% in weight Reduction of HC > 80% Reduction of CO > 80% Reduction of SOx > 98%
13 The DEECON approach Particulate matter removal: WET ELECTROSTATIC SCRUBBER, WES: Advanced technology for submicronic particle capture and SOx absorption SOx removal SEA WATER SCRUBBER, SWS: SOx, soluble VOC absorption NOx removal HYBRID NON-THERMAL PLASMA TECHNOLOGY (EB+MW NTPR) + State-of-the-art SCR VOC and CO removal HYBRID NON-THERMAL PLASMA TECHNOLOGY (EB+MW NTPR) ELECTROSTATIC SEAWATER SCRUBBER, ESWS WASHWATER TREATMENT WWT
14 DEECON retrofit system concept Synergic integration Units developed by VTS and UNINA NTPR ESWS Non Thermal Plasma Reactor Radical oxidation promoted by microwaves and electron beams at low temperatures: NOx conversion to NO 2 NO - 3 salts SO 2 conversion to SO 3 SO - 4 salts VOC conversion to oxodised VOC (Ox-VOC), CO, CO 2 PM oxidation? PM formation? WWT Electrostatic Sea Water Scrabber Improved absorption of sulphur and nitrogen oxides in the more soluble forms of NO 2, SO 3, sulphate or nitrate salts. Oxidised VOC are more soluble than VOCs. Wash Water Treatment
15 Electrostatic Seawater Scrubber: operating principle Conventional wet scrubber Water Electrostatic Seawater Scrubber (open or closed loop) Water Electrified water spray Gas - + Particle charging unit (optional) Scrubbers Gas
16 The Electrostatic Sea Water Scrubber Lab Scale Unit Lab scale ESWS built in the VTS workshop
17 The Electrostatic Sea Water Scrubber Pilot Scale Unit Pilot scale ESWS Open day presentation 27-28/08/2014. Partecipating companies: ABS Ardmore Shipping BP Marine Bureau Veritis Carnival Cruise Lines CMA CGM Group DNV Petroleum Services Editor World Bunkering Exxon Mobil Gulf Oil Marine NTPR HIS Refinery Consultancy Lloyds List LRS MAN Marship UK MCA Motorship Oceanic Estates P&O Ferries Petromedia Petrospot Red Funnel UK Chamber of Shipping Wartsila Diesel
18 DEECON Approach Some Experimental results on the ESWS unit: SO 2 capture 100 SO2 abatement efficiency [%] tap water sea water Liquid flow rate [L/h]
19 Some Experimental results on the ESWS unit: PM capture TSI 3910 TSI 3340 Water-to-gas mass ratio: ~10 kg/kg Uncharged water droplet Uncharged particles Total abatement 5%
20 Some Experimental results on the ESWS unit: PM capture TSI 3910 TSI 3340 Water-to-gas mass ratio: ~1.2 kg/kg Charged water droplet Uncharged particles Total abatement 35%
21 dn/dlogd Some Experimental results on the ESWS unit: PM capture dn/dlogd TSI 3910 TSI Particle size - [nm] Initial Distrib. Final Distrib. Initial Distrib. Final Distrib Particle size - [nm] dm/dlogd - [mg/m 3 ] dm/dlogd - [mg/m 3 ] Particle size - [nm] Particle size - [nm] Water-to-gas mass ratio: ~1.2 kg/kg Charged water droplet Charged particles Total abatement 93% Abatment effic. - [%] 100 TSI 3340 TSI Particle size - [nm]
22 The Electrostatic Seawater Scrubber Unit (ESWS)
23 Industrial scale ESWS
24 Industrial scale ESWS Thanks to the experience acquired within the DEECON project, VTS and UNINA is working on the design of an industrial ESWS to operate on a 2MW naval engine. Project title: RAIN - Rimozione Avanzata di Inquinanti emessi da motori diesel Navali. Funds requested : 923,521 The unit is under patenting Specifications: Flue gas cooling Flue gas charging Water droplet charging Soluble gas removing Fine particle capture Open or closed loop Industrial ESWS Industrial Droplet Charging Unit
25 Our main publications 1. CAPTURE OF FINE AND ULTRAFINE PARTICLES IN A WET ELECTROSTATIC SCRUBBER, C. Carotenuto, F. Di Natale, L. D'Addio, A. Jaworek, A. Krupa, M. Szudyga, A. Lancia, Submitted to: JOURNAL OF HAZARDOUS MATERIALS 2. EXPERIMENTAL ANALYSIS ON THE CAPTURE OF SUBMICRON PARTICLES (PM0.5) BY WET ELECTROSTATIC SCRUBBING, L. D'Addio, C.Carotenuto, W. Balachandran, A. Lancia, F. Di Natale, CHEMICAL ENGINEERING SCIENCE, 106 (2014) ABATEMENT OF ULTRAFINE PARTICLES AND ACID GASES BY ELECTROSTATIC SEAWATER SCRUBBING, C. Carotenuto, F. Di Natale, L. D Addio, A. Lancia, A. Jaworek, A. Krupa, M. Szudyga, D. Gregory, M. Jackson, P. Volpe, S. Cimmino, L. Lisi, A. Charchalis, R. Beleca, N. Mannivannan, M. Abbod and W. Balachandran, JOINT OF THE FRENCH AND ITALIAN SECTION OF THE IFRF AND THE COMBUSTION INSTITUTE PISA - APRIL TECHNICAL ISSUES OF PM REMOVAL FROM SHIP DIESEL ENGINES Jaworek, M. Szudyg, A. Krup, T. Czech A. T. Sobczyk, A. Marchewicz, T. Antes, W. Balachandran, R. Beleca, F. Di Natale, A. Lancia, C. Carotenuto, L. D'Addio, D. Gregory, M. Jackson, S. Kozak, L. Volpe, A. Charchalis, TRANSPORT RESEARCH ARENA 2014, PARIS 5. DIESEL NANOPARTICLES REMOVAL BY CHARGED SPRAY, A. Jaworek, M. Szudyga, A. Krupa, T. Czech, A. T. Sobczyk, A. Marchewicz, T. Antes, W. Balachandran, R. Beleca, F. Di Natale, L. D'Addio, INTERNATIONAL SYMPOSIUM ON ELECTROHYDRODYNAMICS 2014, OKINAWA, JAPAN 6. MARINE EXHAUST GAS CLEANING BY CHARGED SPRAY, Marchewicz, A. Jaworek, A. Krupa, T. Czech, A. Sobczyk, M. Szudyga, T. Antes, W.Balachandran, F. Di Natale, L. D Addio, R. Beleca, INTERNATIONAL CONFERENCE ON AEROSOL TECHNOLOGY, 2014, KARLSRUHE, GERMANY. 7. A LAB-SCALE SYSTEM TO STUDY SUBMICRON PARTICLES REMOVAL IN WET ELECTROSTATIC SCRUBBERS, L. D Addio, F. Di Natale C. Carotenuto, W. Balachandran, A. Lancia, CHEMICAL ENGINEERING SCIENCE 97(2013) A NEW RETROFIT SYSTEM FOR THE CONTROL OF ATMOSPHERIC EMSISSIONS OF MARINE DIESEL ENGINES, C. Carotenuto, F. Di Natale, L.D Addio, A. Lancia, M. Szudyga, A. Krupa, A. Jaworek, D. Gregory, M. Jackson, P. Volpe, S. Cimmino, L. Lisi, R.Beleca, N. Mannivannan, M. Abbod and W. Balachandran, 13TH INTERNATIONAL CONFERENCE ON ENVIRONMENTAL SCIENCE AND TECHNOLOGY WILL BE ORGANIZED IN ATHENS FROM 5-7 OF SEPTEMBER NEW TECHNOLOGIES FOR MARINE DIESEL ENGINE EMISSION CONTROL, F. Di Natale, C. Carotenuto, L. D Addio, A. Lancia, T. Antes, M. Szudyga, A. Jaworek, D. Gregory, M. Jackson, P. Volpe, R. Beleca, N. Manivannan, M. Abbod, W. Balachandran, CHEMICAL ENGINEERING TRANSACTION, VOL. 32, REMOVAL OF FINE AND ULTRAFINE COMBUSTION DERIVED PARTICLES IN A WETELECTROSTATIC SCRUBBER, L. D Addio, F. Di Natale, C. Carotenuto, G. Scoppa, V. Dessy, A. Lancia, XXXVI MEETING OF THE ITALIAN SECTION OF THE COMBUSTION INSTITUTE, 2013, ISCHIA, ITALY 11. COMBUSTION OFF-GAS CLEANING BY WET ELECTROSTATIC SCRUBBING: PRELIMINARY EXPERIMENTAL RESULTS, L. D Addio, F. Di Natale, C.Carotenuto, A. Lancia, XXXIV MEETING OF THE ITALIAN SECTION OF THE COMBUSTION INSTITUTE, 2011, ROME, ITALY 12. MODELLING OF THE CAPTURE OF DIESEL ENGINE EXHAUST PARTICLES IN A WET ELECTROSTATIC SCRUBBER, F. Di Natale, L. D Addio, M.Abbod, C. Carotenuto, W. Balachandran, A. Lancia, EUROPEAN COMBUSTION MEETING 2011, CARDIFF, UK
26 Vessel Technical Services srl Via Fausto Coppi, Quarto Napoli, Italy T: F: Contacts Lino Volpe, Eng. Managing Director lino.volpe@vtssrl.com Luca D Addio, Eng., Ph.D. TECHNICAL and R&D Responsible luca.daddio@vtssrl.com
New Technologies for Marine Diesel Engine Emission Control
361 A publication of CHEMICAL ENGINEERING TRANSACTIONS VOL. 32, 2013 Chief Editors: Sauro Pierucci, Jiří J. Klemeš Copyright 2013, AIDIC Servizi S.r.l., ISBN 978-88-95608-23-5; ISSN 1974-9791 The Italian
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