Montanhydraulik Group

Transcription

1 Montanhydraulik Group

2 We deliver the appropriate solutions in any sector, where linear or rotary movement is required by means of a hydraulic system. Preface 03 Philosophy Development Production Quality Business fields Crane construction Mining, drilling, tunnel construction and earth moving equipment Offshore Hydromechanical engineering Special applications AGOP has been active on the Italian and international market for over 40 years, with its offer of cylinders and hydraulically operated rotary actuators. Rising market requirements for reliability, safety and higher performance have increased our efforts and investments in research and development, while our production capabilities have anticipated the new trends in applications in the sector. We design and build state-of-the-art cylinders and rotating actuators that not only fulfill international standards. Our products also meet customer specifications regarding, for example, weight reduction, cost optimisation, fatigue strength, corrosion resistance and low maintenance. Dr. Ing. Victor Gottardi Managing Director of AGOP Oleoidraulica S.p.A

3 Montanhydraulik Group Muns Techniek BV Montanhydraulik Group Maschinenfabrik Glückauf Montanhydraulik Group Montanhydraulik Group Hydraulic systems and electrical controls for offshore industry, dredging, shipbuilding and general constructions Special machines for the mining industry Repair of hydraulic cylinders Headquarters Hydraulic cylinders and components for heavy-duty vehicles and wind turbines Hydraulic cylinders and rotary actuators for industry, onshore and offshore plants Hydraulic drive systems for hydromechanical engineering EuropE India

4 We can meet every challenge, due to our longterm experience and strong partnerships. AGOP offers its experience to sectors that require high technological content and a full commitment to carrying out specific projects, such as the construction of special components and the installation of complete systems, for the mobile crane, earth moving, cable- and ropeways, pharmaceutical, foodstuffs, naval and hydromechanical engineering industries. To share our knowledge with successful partners strengthens our position as a supplier of intelligent solutions. We strongly believe in a long-term and collaborative approach with our customers, suppliers and partners. High-level collaboration in specific fields, including research and development, with our German parent company Montanhydraulik, allows us to offer an even wider range of solutions, enabling us to meet any technical requirement on the global market

5 We strive for continuous improvement, with the objective of meeting the increasing requirements of our customers for high performance and product safety. Maximum reliability through accurate calculation methods. Each time our customers have special technical demands, we involve ourselves from an early stage of their projects, for instance by verifying design and construction feasibility. Hydraulic cylinders, for instance, have to withstand high loads, while at the same time meeting highly severe dimensional tolerances. The dimensioning of components and their precise calculation is achieved through methods that have been developed inhouse over the years, thereby providing excellent operational results. Materials and commercial components are always selected by us with the purpose of achieving maximum results, while fully complying with user requirements

6 High-tech production and assembly. Based on a reliable and proven technology, we distinguish ourselves through flexible design and production procedures. Our in-house manufacturing capabilities are fully integrated, making it possible for us to design and build cylinders and rotary actuators according to the requirements of international standards or client specifications. Each phase of the production involves specific controls, and every finished product is functionally tested to verify its compliance with design requirements. Machine processing as well as assembly and functional testing are realised by our specialised technicians. The latest tooling machines, welding robots, assembly and test equipment are available in-house. Third-party suppliers are carefully selected for their professional qualifications and skills, including proven experience in such special processing procedures as gear and rack cutting, heat treatment, galvanization and metal or ceramic coating

7 To fulfill all project requirements, each production phase is subject to specific quality assurance procedures. Permanent quality control ensures optimal and repeatable product characteristics. AGOP maintains a high quality standard for its products, which is based on a quality control system certified according to UNI EN ISO From the engineering phase, through the purchase of raw materials, production and final testing, this system makes it possible in each phase of the manufacturing process to check each finished product and ensure its compliance. State-of-the-art testing equipment allows absolute control of all parameters during the final testing phase, including the degree of cleanliness of the testing fluid. Each tested product, whether produced in series or as an individual piece, is provided with a corresponding and agreed documentation

8 Business fields Crane construction Mining, drilling, tunnel construction and earth moving equipment Offshore Hydromechanical engineering Special applications 12 13

9 Crane construction Factors such as strict environmental conditions, including severe ambient temperatures and safety levels required for these machines, influence the design and the construction of the components that are used. In the lifting sector, AGOP supplies telescopic cylinders, boom lifting, outrigger and stabiliser cylinders. The range stretches from small city cranes up to a large 9-axle crane, with capacities of up to 1,000 t and jib lengths up to 100 m, which are suitable for all kinds of applications, including railways and harbour solutions. Boom cylinders Telescopic cylinders Outrigger cylinders Steering cylinders Boom, outrigger and counterbalance cylinders at work. Railway crane operating under severe ambient temperatures. Quick and efficient handling of heavy loads by harbour cranes. The requirements placed on the various cylinders range from weight optimisation, which requires the use and processing of very thin-walled pipes, up to a compatibility with the low temperatures at which these cylinders have to operate reliably and safely

10 Mining, drilling, tunnel construction and earth moving equipment Earth moving cylinders. The moving and handling of material above and below ground has always served to improve the infrastructure for human and goods transport, and for the extraction of mineral resources. Especially underground operations offer big resources, providing us with raw materials for building and also opening up new ways for transport needs, for example through tunnels. Due to the evolution of our society, there is an ongoing need for bigger and more specialised equipment and machinery. Whenever substantial power is required, hydraulics is the preferred technology. AGOP cylinders have been used throughout the world for decades both in different building sites and in mines. Our cylinders have been specially developed to meet the growing demand for more power, safety and environmental friendliness. Tunnel construction Propel cylinders Crusher cylinders Gripper cylinders Tunnelling shield joint cylinders Torque support cylinders Rotary joints Earth moving equipment Bucket cylinders Stick cylinders Boom cylinders Shovel cylinders Drilling Drilling towers. Tunnelling equipment. Stabilisers for mobile rigs. Mast cylinders Stabiliser cylinders Tilting mast cylinders 16 17

11 Offshore Goggle valve. Our modern society is highly dependent on energy. AGOP hydraulic cylinders and rotary actuators are at work in the oil and petrol sector moving all kinds of valves, enabling the lifting and laying of underwater piping and drilling for oil and gas. Some installations require a smooth and accurate transport of large loads by means of big cylinders, while at the same time smaller actuators enable the transport and processing of natural resources. The choice of the right internal cushioning system, of the most suitable hydraulic circuit as well as of the proper positioning and working parameters of the transducer is a crucial part of AGOP s co-design activities. Cylinders Luffing cylinders Knuckle cylinders Swing cylinders Backfilling arm cylinders Oil rig drilling cylinders Stainless steel hydraulic cylinders Valve actuators Rotary actuators for ball, butterfly and slide valves Hydraulic cylinders for onshore lifting operations. Offshore platform. Cylinder for underwater working tasks

12 Hydromechanical engineering Lift bridge. In the hydromechanical engineering sector, AGOP hydraulic cylinders are used for turbines and for the operation of sluices, bridges or dam gates. Beyond such obvious considerations such as functional reliability, service life, corrosion protection and low maintenance, we also take other factors into account, like the interaction of components and materials, the project location and the environmental conditions. Cylinders for Dam gates Spill gates Inlet gates Bypass gates Turbine regulators and servomotors Turbine regulators "servomotor". Spillway gates. Hydromechanical cylinders

13 Special applications We do not supply off-the-shelf hydraulic products. Instead we develop them to meet all application requirements. This is true for all of our solutions for industrial and civil plants, Cable- and ropeways Sail tensioning on a sailing yacht. merchant ships and pleasure crafts, defense vehicles and equipment, cableways and machine tools. Rope tensioning cylinders Brake cylinders Ship ramps. Steel mill. AGOP s cylinders and rotary actuators are also used in steel and rolling mills, which are subject to strict environmental Marine and shipyard conditions, while operating in a continuous cycle mode, with high operating temperatures and the use of special hydraulic fluids. Since decades our cylinders and servomotors are also enabling your fun. Skiing, going up and down on roller coasters or taking a ride on a flight simulator, are just some examples of entertaining activities enabled by our technolo- Hatch cover cylinders Ramp cylinders Gate cylinders Sails tensioning stainless cylinders Swing keel pistons, stainless steel or ceramic coated Launching yard cylinders Modern ropeways. gy. We supply components that are characterised by safety via redundancy, easy maintenance and low noise emission. Steel and rolling mills Rotary actuators Differential cylinders Amusement Hydraulic cylinders Servomotors General construction Hydraulic cylinders Rotary actuators Flow dividers

14 AGOP Oleoidraulica S.p.A. Via dei Fabbri, Spilamberto, Modena (Italy) phone fax info@agop.it 03/2013