Volkswagen Passat B > (B6)
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- Paulina Chandler
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1 Volkswagen Passat B > (B6) VAS 5051 / 5052 General information All service and On Board Diagnostic (OBD) program procedures (for example: "adaptation", "coding", "Output Diagnostic Test Mode (DTM)" etc. mentioned in this repair manual must be performed using either the VAS 5051 Vehicle Diagnostic Testing and Information System, VAS 5052 Diagnostic and Service System or any subsequent VAS 50 series tester variants (i.e.: VAS 5051B, VAS 5053 etc.). Specific service, On Board Diagnostic (OBD) and component / function troubleshooting procedures are available via tester operating modes "Guided Fault Finding" or "Guided Functions". Read, understand and observe Scan Tool (ST) and Test Equipment, safety precautions 97-1, Scan Tool (ST) and Test Equipment, safety precautions - VAS 5051 / 5052, connecting 97-1, Vehicle Diagnostic, Testing and Information System VAS 5051/5052, connecting and selecting functions. Additional information: Self Study Program - Course Number "VAS 5052 Design and Function" VAS 5051 / VAS 5052 Operating instructions VAS 5051 / VAS 5052 Operating mode "Administration". Electrical Wiring Diagrams, Troubleshooting and Component Locations binder Scan Tool (ST) and Test Equipment, safety precautions Warning! Due to weight, size and need for manual operation of test instruments while vehicle is driven on public roads, instrument must be used only with a Driver operating the vehicle and an Instrument Operator operating the test equipment.
2 VAS 5051 / 5052 Стр. 2 из 4 Do not use Instrument with Driver only. Always use two persons to conduct test. Do not place Instrument on lap of Driver or front seat passenger because emergency stop may dislodge Instrument and cause airbag deployment with risk of injury to Instrument Operator. Place Instrument in rear seating area and secure by available safety belt. Instrument Operator must be seated in the other rear seating position, after sliding front passenger seat and moving the seat back as far forward as possible. Do not activate the seat back release lever. Instrument Operator must wear safety belt. Vehicle Diagnostic, Testing and Information System VAS 5051/5052, connecting and selecting functions Warning! Always read, understand and observe Scan Tool (ST) and Test Equipment safety precautions 97-1, Scan Tool (ST) and Test Equipment, safety precautions Refer to tester operating instructions by connecting tester and selecting "Administration" and "Operators Handbook". Special tools, testers and auxiliary items required
3 VAS 5051 / 5052 Стр. 3 из 4 Vehicle Diagnostic, Testing and Information System VAS 5051/5052 (VAS 5051A shown for reference only) Diagnostic cable VAS 5051/6A (5 m) Diagnostic cable VAS 5051/5A (3 m) Only the diagnostic cables listed above are to be used since only these are equipped with CAN-wires and permit a CAN diagnostic or CAN communication. Connect the Vehicle Diagnostic, Testing and Information System VAS 5051/5052 : Caution! Switch off all electrical consumers. Switch off ignition. Engage handbrake. Ensure automatic transmission selector lever is in position "P" Ensure manual transmission is in "neutral".
4 VAS 5051 / 5052 Стр. 4 из 4 - With ignition off, connect Vehicle Diagnostic, Testing and Information System VAS 5051/5052 with Diagnostic Cable VAS 5051/6A to the Data Link Connector (DLC) - arrow - as illustrated. - Switch on ignition. - Choose operating mode as instructed by procedure in this repair manual. - Follow remaining procedure as instructed in this repair manual. - Follow tester prompts.
5 Fuse Panels Стр. 1 из Fuse Panels Fuse panel, removing and installing In the Passat, there are two fuse panels installed, located at left and right on instrument panel. The following illustration depicts procedure for removing the "left fuse panel". Work procedure for removing right fuse panel is the same. Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual 27-4, Battery, disconnecting and reconnecting. Special tools, testers and auxiliary items required Torque wrench VAG 1410 (or 4-20 Nm equivalent)
6 Fuse Panels Стр. 2 из 3 Trim removal wedge VAS 3409 Removing: - Disconnect battery 27-4, Battery, disconnecting and reconnecting. - Remove side cover of instrument panel, do this by inserting trim removal wedge VAS 3409 or a screwdriver into recess and pry off cover in - direction of arrow -.
7 Fuse Panels Стр. 3 из 3 Volkswagen Technical Site: огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi - Remove screws - arrows - and guide fuse panel out toward inside, as far as wiring allows. Installing: Install in reverse order of removal, noting the following: - Torque all fasteners according to value in table 97-7, Fuse panels, tightening torques.
8 Relay Panels Стр. 1 из Relay Panels Relay panel in left instrument panel, removing and installing Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual 27-4, Battery, disconnecting and reconnecting. Removing: - Disconnect battery 27-4, Battery, disconnecting and reconnecting. - Remove instrument panel Repair Manual, Body Interior, Repair Group 70, Instrument panel; Instrument panel, removing and installing. - Remove relays - arrows - from relay carrier. The number of relays and fuses depend on vehicle equipment level and market version.
9 Relay Panels Стр. 2 из 6 - Clip retainers in direction of - arrow - outward and then press connectors through relay carrier. - Disengage bracket - arrow A - and pull bracket with lock in direction of - arrow B - from relay panel. - Release retainers in direction of - arrow - and remove thermo-fuses from mountings.
10 Relay Panels Стр. 3 из 6 Volkswagen Technical Site: огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi - Release retainers in direction of - arrow A - and remove mounting in direction of - arrow C - from relay panel. - Release retainers in direction of - arrow B - and remove mounting in direction of - arrow C - from relay panel. - Release retainer for relay panel in direction of - arrow - and remove relay panel. Installing: Install in reverse order of removal, noting the following: - First clip the connector (for relays), the bracket (for fuses) and then the mounting (for thermo-fuses) in the relay panel.
11 Relay Panels Стр. 4 из 6 - Place relay panel into guide and then engage relay panel. Relay panel on Vehicle Electrical System Control Module J519, removing and installing The Vehicle Electrical System Control Module J519 and relay panel on Vehicle Electrical System Control Module J519 are integrated and cannot be serviced or replaced separately. Should the Vehicle Electrical System Control Module J519 or relay panel require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Control module, coding" 97-6, Vehicle Electrical System Control Module J519, coding. Removing: Caution! Switch off all electrical consumers. Switch ignition off and remove ignition key. - Remove drivers footwell cover Repair Manual, Body Interior, Repair Group 68, storage compartments, covers and panels; removing and installing footwell covers.
12 Relay Panels Стр. 5 из 6 - Slide electrical connector lock on Vehicle Electrical System Control Module J519 in direction of - arrow-. The electrical connections at the relay panel on Vehicle Electrical System Control Module J519 can only be disconnected when the connector lock is in position "OPEN". The number of connections and relays is dependent on vehicle equipment level and market. All electrical connections can only be connected in a dedicated position and therefore require no external reference marks. - Release and disconnect electrical connection Slide electrical connector lock on control module connector in direction of - arrow -. The electrical connections at the control module can only be disconnected when the connector lock is in
13 Relay Panels Стр. 6 из 6 position "OPEN". The number of connectors on Vehicle Electrical System Control Module J519 is dependent on vehicle equipment and market. All electrical connections can only be connected in a dedicated position and therefore require no external reference marks. - Release and disconnect electrical connection Clip Vehicle Electrical System Control Module J519 and relay panel out from retainers - arrows -. - Pull Vehicle Electrical System Control Module J519 and relay panel downwards and out of bracket in opposite direction of travel. Installing: Install in reverse order of removal, noting the following: Connector lock can only be brought into position " CLOSE" when all connectors are "correctly" connected.
14 Electronics Boxes Стр. 1 из Electronics Boxes Electronics Box in left engine compartment, removing and installing Caution! When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this Repair Manual 27-4, Battery, disconnecting and reconnecting. Removing: - Disconnect battery 27-4, Battery, disconnecting and reconnecting. - Slide securing bracket in direction of - arrow - and remove cover of E-box upward.
15 Electronics Boxes Стр. 2 из 5 - Remove nuts Open - arrows - covers for wire guides at E-box. - Remove wires from connecting pins. - Unclip wires from wire guides. - Remove central screw - arrow - for E-box Removing central screw - arrow - presses off the E- box upward from E-box bracket. - Remove E-box upward from E-box bracket.
16 Electronics Boxes Стр. 3 из 5 In order to be able to remove the flat terminal housing - 1 -, air filter housing (only vehicles with Diesel engine), battery and battery console must be removed. - If necessary, remove air filter housing. - Remove battery 27-4, Battery, disconnecting and reconnecting. - Remove bolts - arrows - for battery console Remove battery console from vehicle.
17 Electronics Boxes Стр. 4 из 5 - Press straps on E-box bracket apart from each other - arrows B - and slide flat terminal housing sideways - arrow A - out of E-box bracket. - Press straps on E-box bracket apart from each other - arrows C - and slide flat terminal housing toward front - arrow D - out of E-box bracket. - Remove mounting nuts - arrows - of E-box bracket It depends on vehicle equipment whether an auxiliary relay carrier is installed. - Pull E-box bracket as far as cable lengths permit from upward stud bolts.
18 Electronics Boxes Стр. 5 из 5 - Unclip auxiliary relay carrier sideways out of E-box bracket Remove E-box bracket from vehicle. Installing: Install in reverse order of removal, noting the following: - Tighten all fasteners according to values in table 97-7, E-box in engine compartment, left, tightening torques. - Place cover onto E-box and slide securing bracket in - direction of arrow - until cover - 2-is engaged. Then check whether cover of E-box is correctly engaged.
19 Power Supply Panel - 6-cylinder engines Стр. 1 из Power Supply Panel - 6-cylinder engines A power supply panel is used in conjunction with the battery installed in the luggage compartment. The battery isolator is integrated with the power supply panel which is mounted above the battery in the left rear luggage compartment. Additional information: Electrical Wiring Diagrams, Troubleshooting and Component Locations binder Power supply panel, removing and installing The power supply panel is located above the battery in the left luggage compartment. Special tools, testers and auxiliary items required Torque wrench VAG 1331 (or 5-50 Nm equivalent) Removing: - Remove battery isolator 27-7, Battery Isolator - 6- cylinder engines.
20 Power Supply Panel - 6-cylinder engines Стр. 2 из 3 - Remove nuts - 3 -, and and remove cables from terminals. - Disconnect electrical connection Release connector lock in direction of - arrow - and disconnect electrical connection Remove screws - arrows - and remove panel from vehicle. Installing: Install in reverse order of removal, noting the following: - Torque all fasteners according to value in table 27-6,
21 Power Supply Panel - 6-cylinder engines Стр. 3 из 3 Tightening torques: Battery.
22 Control Modules Стр. 1 из Control Modules Vehicle Electrical System Control Module J519, servicing Vehicle Electrical System Control Module J519, general information Vehicle Electrical System Control Module J519 performs the following tasks in the vehicle: Electric load management Exterior light control Turn signal control Wipers, rear window Heated rear window Interior light control Shift-/selector gate illumination Terminal control Dimming, instrument illumination Fuel Pump (FP) supply Pre-energizing of generator Horn The following functions can be adapted: Footwell illumination intensity, adapting 97-6, Footwell illumination brightness, adapting Coming Home time, adapting 97-6, Coming Home
23 Control Modules Стр. 2 из 37 time, adapting Leaving Home time, adapting 97-6, Leaving Home time, adapting Headlamp cleaning system "on time" (spray duration), adapting 97-6, Headlamp washer system, adaptation "Switch-off time" of rear window defogger and outside mirror heating function 97-6, Switch-off time of rear window defogger and outside mirror heating function Adaptations listed above are dependent on vehicle equipment level and market version. The Vehicle Electrical System Control Module J519 and relay panel on Vehicle Electrical System Control Module J519 are integrated and cannot be serviced or replaced separately. Should the Vehicle Electrical System Control Module J519 or relay panel require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Control module, coding" 97-6, Vehicle Electrical System Control Module J519, coding. Additional information: Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires
24 Control Modules Стр. 3 из 37 On Board Diagnostic (OBD), function Vehicle Electrical System Control Module J519 is equipped with On Board Diagnostics (OBD) which assists in troubleshooting. For troubleshooting, use Vehicle Diagnostic, Testing and Information System VAS 5051/5052 in operating mode "Guided Fault Finding". Vehicle Electrical System Control Module J519, removing and installing The Vehicle Electrical System Control Module J519 and relay panel on Vehicle Electrical System Control Module J519 are integrated and cannot be serviced or replaced separately. Should the Vehicle Electrical System Control Module J519 or relay panel require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Control module, coding" 97-6, Vehicle Electrical System Control Module J519, coding. Removing: - Vehicle Electrical System Control Module J519 and relay panel on Vehicle Electrical System Control Module J519, removing 97-3, Relay panel on Vehicle Electrical System Control Module J519, removing and installing. Installing: - Vehicle Electrical System Control Module J519 and relay panel on Vehicle Electrical System Control Module J519, installing 97-3, Relay panel on Vehicle Electrical System Control Module J519, removing and installing. Vehicle Electrical System Control Module J519, coding - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body
25 Control Modules Стр. 4 из 37 Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Control module, coding Vehicle Electrical System Control Module J519, Output Diagnostic Test Mode (DTM) Output DTM for the following components are dependent on vehicle equipment level and market version. The following components and functions can be checked using Vehicle Electrical System Control Module J519 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" : Left Parking Lamp M1, Right Parking Lamp M3, Left Taillamp M4 and Right Taillamp M2 Left Low Beam Headlamp M29 and Right Low Beam Headlamp M31 Left High Beam Headlamp M30 and Right High Beam Headlamp M32 Left Front Fog Lamp L22 and Right Front Fog Lamp L23 Right Back-Up Lamp M17 Left Brake Lamp M9, Right Brake Lamp M10 and High-mount Brake Light M25 Left Rear Fog Lamp L46
26 Control Modules Стр. 5 из 37 License Plate Light X Left Front Turn Signal Lamp M5, Drivers Exterior Mirror Turn Signal Lamp L131 and Left Rear Turn Signal Lamp M6 Right Front Turn Signal Lamp M7, Front Passengers Exterior Mirror Turn Signal Lamp L132 and Right Rear Turn Signal Lamp M8 Left Footwell Light W9 and Right Footwell Light W10 Interior lighting brightness Illumination of all buttons, switches and instrument cluster Power Supply Relay (terminal 30, B+) J317 LED heated rear window / heated rear window LED heated outside mirror / heated outside mirror Enabling - Sunroof Enabling - Seat heating Fuel Pump (FP) Relay J17 Headlamp Washer Relay J39 and Headlamp Washer Pump V11 Windshield wiper Wiper module turning position Windshield and Rear Window Washer Pump V59, front
27 Control Modules Стр. 6 из 37 Windshield and Rear Window Washer Pump V59, rear Horn Relay J4, High Tone Horn H2 and Low Tone Horn H7 - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Output Diagnostic Test Mode (DTM) of Vehicle Electrical System Control Module Automatic headlamps - high beam function, adapting On models equipped with "Automatic Headlamps", headlamps can be switched on and off automatically via a light sensor. Additional information: Owners Manual High beam function (high beams switched on and off automatically) by performing OBD program, "adaptation".
28 Control Modules Стр. 7 из 37 - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions High beams for assistance driving light, adapting Automatic Headlamps delay, adapting On models equipped with "Automatic Headlamps", headlamps can be switched on and off automatically via a light sensor. Additional information: Owners Manual Automatic headlamp on and off function can be adapted to a variable delay between 0 and 255 seconds. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body
29 Control Modules Стр. 8 из 37 Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Delay assistance driving light, adapting Footwell illumination brightness, adapting Footwell illumination brightness is adjustable in variable levels. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Footwell illumination brightness, adapting Coming Home time, adapting Coming Home function: Illumination time upon leaving vehicle. The Coming Home illumination time can be adjusted
30 Control Modules Стр. 9 из 37 between 0 and 120 seconds. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Coming Home time, adapting Leaving Home time, adapting Leaving Home function: Illumination time upon entering vehicle. The Leaving Home illumination time can be adjusted between 0 and 120 seconds. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems
31 Control Modules Стр. 10 из 37 Vehicle electrical system control module Functions Leaving Home time, adapting Headlamp washer system, adaptation The "active time" of headlamp cleaning system can be adjusted between 0 seconds and seconds. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Headlamp washer system, adaptation Switch-off time of rear window defogger and outside mirror heating function Heated outside mirror and heated rear window function duration can adjusted between 1 minute and 255 minutes. This adaptation is only possible on vehicles with basic equipment. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / 5052.
32 Control Modules Стр. 11 из 37 - In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Vehicle electrical system control module Functions Shut-off time of heated rear window/outside mirror, adapting Data Bus On Board Diagnostic Interface J533, servicing Data Bus On Board Diagnostic Interface J533, general information The Data Bus On Board Diagnostic Interface J533 (Gateway) exists as a separate control module. It has the following tasks in the vehicle: Perform data exchange between CAN-Bus systems "Powertrain CAN-Bus", "Convenience CAN-Bus" and "Infotainment CAN-Bus" Transfers diagnostic data of CAN-Bus systems onto K-wire and vice-versa, allowing the data from the VAS 5051/5052 testers to be utilized Should the Data Bus On Board Diagnostic Interface J533 require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Data Bus On Board Diagnostic Interface, replacing" 97-6, Data Bus On Board Diagnostic Interface J533, replacing.
33 Control Modules Стр. 12 из 37 The sleep mode status of individual CAN-Bus systems (Powertrain, Comfort and Infotainment) can be monitored 97-6, CAN-Bus activity, checking. In addition, the communication between the Data Bus On Board Diagnostic Interface J533 and CAN-Bus systems can be checked 97-6, CAN-Bus systems, checking. Additional information: Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires On Board Diagnostic (OBD), function Data Bus On Board Diagnostic Interface J533 is equipped with On Board Diagnostics (OBD) which assists troubleshooting. For troubleshooting, use Vehicle Diagnostic, Testing and Information System VAS 5051/5052 in operating mode "Guided Fault Finding". Data Bus On Board Diagnostic Interface J533, replacing - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Data Bus On Board Diagnostic Interface
34 Control Modules Стр. 13 из 37 Functions of Data Bus On Board Diagnostic Interface Replace Data Bus On Board Diagnostic Interface - Data Bus On Board Diagnostic Interface J533, removing and installing 97-6, Data Bus On Board Diagnostic Interface J533, removing and installing. Data Bus On Board Diagnostic Interface J533, removing and installing Removing: Should the Data Bus On Board Diagnostic Interface J533 require replacement, the work procedure to read out the coding stored in the module must always be performed 97-6, Data Bus On Board Diagnostic Interface J533, replacing. Caution! Switch off all electrical consumers. Switch ignition off and remove ignition key. - Remove drivers footwell cover Repair Manual, Body Interior, Repair Group 68, storage compartments, covers and panels; removing and installing footwell covers.
35 Control Modules Стр. 14 из 37 - Release and disconnect electrical connection from Data Bus On Board Diagnostic Interface J Press mounting pins together - arrows - and out of holes. - Remove Data Bus On Board Diagnostic Interface J533 from vehicle. Installing: Install in reverse order of removal. CAN-Bus activity, checking Use an On Board Diagnostic (OBD) program component function test to check the sleep mode status of individual CAN-Bus systems (Powertrain, Comfort and Infotainment). - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Data Bus On Board Diagnostic Interface Functions of Data Bus On Board Diagnostic Interface
36 Control Modules Стр. 15 из 37 CAN-Bus activity, checking CAN-Bus systems, checking Use an On Board Diagnostic (OBD) program component function test to check the communication between the Data Bus On Board Diagnostic Interface and CAN-Bus systems. - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Electrical Equipment 01 - On Board Diagnostic (OBD) capable systems Data Bus On Board Diagnostic Interface Functions of Data Bus On Board Diagnostic Interface CAN-Bus systems, checking Comfort System Central Control Module J393, servicing Comfort System Central Control Module J393, general information Depending on vehicle equipment level and market version, the following control module functions are integrated with Comfort System Central Control Module J393 : Anti-Theft Immobilizer Control Module J362 Tire Pressure Monitoring Control Module J502
37 Control Modules Стр. 16 из 37 Function: Depending on vehicle equipment level and market version, the Comfort System Central Control Module J393 performs the following tasks in the vehicle: Central locking system control Rear door control module control Rear lid release control Fuel filler lid release control Anti-theft alarm system control. Additional information 96-11, Anti-Theft Alarm System Anti-theft immobilizer system control. Additional information 96-10, Anti-theft Immobilizer Tire pressure monitoring system control. Additional information Repair Manual, Suspension, Wheels, Steering, Repair Group 44, Should the Comfort System Central Control Module J393 require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Comfort System Central Control Module, replacing/coding" 97-6, Comfort System Central Control Module J393, replacing/coding. After replacing Comfort System Central Control Module J393, other functions of Comfort System Central Control Module such as "Anti-theft Immobilizer", "Anti-theft Alarm System", "tire pressure monitoring" and central locking system key must also be adapted, depending on vehicle equipment.
38 Control Modules Стр. 17 из 37 In this case, start by adapting the Anti-theft Immobilizer 96-10, Adapting Anti-Theft Immobilizer Control Module J362 and then the other equipment-dependent functions of Comfort System Central Control Module J393 in any order. Connect Vehicle Diagnostic, Testing and Information System VAS 5051, select operating mode "Guided Fault Finding", select "Go To", select "Function/Component Selection" and the following menu options: "Body", "Body Collision Repair", "01-Systems capable of self-diagnosis", "Convenience system" and "Functions - Central control module for convenience system", to adapt the following where applicable: The following adaptations depend on vehicle equipment and market version. Some adaptations are not possible on USA/CDN models. "Factory Mode", deactivating "Individual door opening", adapting "Automatic locking", adapting "Automatic unlocking when key is removed", adapting "Acknowledgement - Unlock via Access and Start Authorization", adapting "Acknowledgement - Unlock via radio-frequency remote control", adapting "Acknowledgement - Unlock via key switch", adapting "Acknowledgement - Lock via Access and Start Authorization", adapting "Acknowledgement - Lock via radio-frequency remote control", adapting
39 Control Modules Стр. 18 из 37 "Acknowledgement - Lock via key switch", adapting "Acknowledgement - Anti-theft alarm system armed", adapting "Intelligent Alarm Horn, market version", adapting "Tilt sensor sensitivity", adapting "Interior monitoring sensitivity", adapting "Battery monitoring (Sounder)", adapting "Comfort operation via radio-frequency remote", adapting "Alarm delay when drivers door opened", adapting Additional information: Owners Manual Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires On Board Diagnostic (OBD), function The Comfort System Central Control Module J393 has On Board Diagnostic (OBD) capabilities which aids in troubleshooting. For troubleshooting, use Vehicle Diagnostic, Testing and Information System VAS 5051/5052 in operating mode "Guided Fault Finding". Comfort System Central Control Module J393, removing and installing
40 Control Modules Стр. 19 из 37 Special tools, testers and auxiliary items required Torque wrench VAG 1410 (or 4-20 Nm equivalent) Should the Comfort System Central Control Module J393 require replacement, always read the coding stored in the control module by performing On Board Diagnostic (OBD) program function "Comfort System Central Control Module, replacing/coding" 97-6, Comfort System Central Control Module J393, replacing/coding. After replacing Comfort System Central Control Module J393, other functions of Comfort System Central Control Module such as "Anti-theft Immobilizer", "Anti-theft Alarm System", "tire pressure monitoring" and central locking system key must also be adapted, depending on vehicle equipment. In this case, start by adapting the Anti-theft Immobilizer 96-10, Adapting Anti-Theft Immobilizer Control Module J362 and then the other equipment-dependent functions of Comfort System Central Control Module J393 in any order. Removing: Caution! Switch off all electrical consumers. Switch ignition off and remove ignition key.
41 Control Modules Стр. 20 из 37 - Remove glove compartment Repair Manual, Body Interior, Repair Group 68, storage compartments, covers and panels; removing and installing glove compartment. - Pull retainer on Comfort System Central Control Module J393 bracket in direction of - arrow - and slide Comfort System Central Control Module J393 until recesses and line up. Electrical connections can only be disengaged and disconnected when recesses - arrows - and bracket line up exactly. - Release and disconnect electrical connections from Comfort System Central Control Module J393. The number of electrical connections depends on vehicle equipment level and market version.
42 Control Modules Стр. 21 из 37 Volkswagen Technical Site: огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi All electrical connections can only be connected in a dedicated position and therefore require no external reference marks. - Remove nuts - arrows -. - Remove bracket with Comfort System Central Control Module J Pull retainer in direction of - arrow B - and slide Comfort System Central Control Module J out of bracket in direction of - arrow A - from bracket Installing: Install in reverse order of removal, noting the following: - Torque all fasteners according to value in table 97-7, Comfort System Central Control Module J393, tightening torques.
43 Control Modules Стр. 22 из 37 Electrical connections can only be connected and engaged when recesses - arrows - line up. Comfort System Central Control Module J393, replacing/coding - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Comfort system Functions - central control module for comfort system Coding/replacing Comfort System Central Control Module -J393- Comfort System Central Control Module J393, performing Output Diagnostic Test Mode (DTM) The following system/component checks depend on
44 Control Modules Стр. 23 из 37 vehicle equipment level and market version. The following components and functions can be checked using Comfort System Central Control Module J393 On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" : Left Rear Entry Light W33 Left Rear Central Locking Lock Unit F222 (left rear door central locking is activated) Right Rear Entry Light W34 Right Rear Central Locking Lock Unit F223 (right rear door central locking is activated) Fuel filler lid release control (fuel filler lid is opened) Rear lid release control (rear lid is opened) Vehicle Inclination Sensor Indicator Lamp K188 (LED) in Interior Monitoring Deactivation Switch E267 Interior Monitoring -Off- Indicator Lamp K162 (LED) in Deactivate Vehicle Inclination Sensor Button E360 Alarm Horn H12 - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures
45 Control Modules Стр. 24 из On Board Diagnostic (OBD) capable systems Comfort system Functions - central control module for comfort system Comfort System Central Control Module -J393-, Output Diagnostic Test Mode (DTM) Anti-theft alarm system - alarm sources, checking Alarm sources for anti-theft alarm system can be identified, for example: Vehicle Inclination Sensor G384 (or others). - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Comfort system Functions - central control module for comfort system Comfort System Central Control Module -J393-, checking alarm sources of anti-theft warning system Alarm Horn - alarm sources, checking Alarm sources for Alarm Horn can be identified, for example: vehicle battery monitoring or alarm source triggered via comfort control module.
46 Control Modules Стр. 25 из 37 - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Comfort system Functions - central control module for comfort system J393 - Alarm Horn - alarm sources, checking Drivers Door Control Module J386, servicing Drivers Door Control Module J386, general information The Drivers Door Control Module J386 and Drivers Window Regulator Motor V147 are integrated and cannot be serviced or replaced separately. In the event that the Drivers Door Control Module J386 or Drivers Window Regulator Motor V147 require replacement, always perform On Board Diagnostic (OBD) program function "Drivers Door Control Module, coding" 97-6, Drivers Door Control Module J386, coding. Additional information: Owners Manual
47 Control Modules Стр. 26 из 37 Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires Drivers Door Control Module J386, removing and installing Drivers Door Control Module J386, removing and installing Repair Manual, Body Exterior, Repair Group 64, Glass, Window regulators; front door windows, window regulator motor, removing and installing. In the event that the Drivers Door Control Module J386 or Drivers Window Regulator Motor V147 require replacement, always perform On Board Diagnostic (OBD) program function "Drivers Door Control Module, coding" 97-6, Drivers Door Control Module J386, coding. Drivers Door Control Module J386, coding - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems
48 Control Modules Стр. 27 из 37 Door electronics, drivers side Drivers door control module, functions J386 - Drivers Door Control Module, coding Drivers Door Control Module J386, performing Output Diagnostic Test Mode (DTM) The following system/component checks depend on vehicle equipment level and market version. The following components and functions can be checked using the door control module On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" : Drivers switches illumination control Drivers side central locking control (activation) Drivers exterior mirror control (mirror heating and fold-in function) Turn signals in drivers exterior mirror ( Drivers Exterior Mirror Turn Signal Lamp L131 ) control Entry lamp in drivers exterior mirror ( Drivers Entry Lamp (in outside mirror) W52 ) control Drivers window regulator control (lowering) Drivers window regulator control (raising) - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence:
49 Control Modules Стр. 28 из 37 Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Door electronics, drivers side Drivers door control module, functions J386 - Drivers Door Control Module, Output Diagnostic Test Mode (DTM) Front Passengers Door Control Module J387 Front Passengers Door Control Module J387, general information The Front Passengers Door Control Module J387 and Front Passengers Window Regulator Motor V148 are integrated and cannot be serviced or replaced separately. In the event that the Front Passengers Door Control Module J387 or Front Passengers Window Regulator Motor V148 require replacement, always perform On Board Diagnostic (OBD) program function "Front Passengers Door Control Module, coding" 97-6, Front Passengers Door Control Module J387, coding. Additional information: Owners Manual Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and
50 Control Modules Стр. 29 из 37 Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires Front Passengers Door Control Module J387, removing and installing Front Passengers Door Control Module J387, removing and installing Repair Manual, Body Exterior, Repair Group 64, Glass, Window regulators; front door windows, window regulator motor, removing and installing. In the event that the Front Passengers Door Control Module J387 or Front Passengers Window Regulator Motor V148 require replacement, always perform On Board Diagnostic (OBD) program function "Front Passengers Door Control Module, coding" 97-6, Front Passengers Door Control Module J387, coding. Front Passengers Door Control Module J387, coding - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Door electronics, front passengers side Front passengers door control module, functions
51 Control Modules Стр. 30 из 37 Front Passengers Door Control Module J387, coding Front Passengers Door Control Module J387, performing Output Diagnostic Test Mode (DTM) The following system/component checks depend on vehicle equipment level and market version. The following components and functions can be checked using the door control module On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" : Front passengers switches illumination control Front passengers side central locking control (activation) Front passengers exterior mirror control (mirror heating and fold-in function) Turn signals in front passengers exterior mirror ( Front Passengers Exterior Mirror Turn Signal Lamp L132 ) control Entry lamp in front passengers exterior mirror ( Front Passengers Entry Lamp (in outside mirror) W53 ) control Front passengers window regulator control (lowering) Front passengers window regulator control (raising) - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body
52 Control Modules Стр. 31 из 37 Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Door electronics, front passengers side Front passengers door control module, functions J387 - Front Passengers Door Control Module, Output Diagnostic Test Mode (DTM) Left Rear Door Control Module J388 Left Rear Door Control Module J388, general information The Left Rear Door Control Module J388 and Left Rear Window Regulator Motor V26 are integrated and cannot be serviced or replaced separately. In the event that the Left Rear Door Control Module J388 or Left Rear Window Regulator Motor V26 require replacement, always perform On Board Diagnostic (OBD) program function "Left Rear Door Control Module, coding" 97-6, Left Rear Door Control Module J388, coding. Additional information: Owners Manual Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires
53 Control Modules Стр. 32 из 37 Left Rear Door Control Module J388, removing and installing Left Rear Door Control Module J388, removing and installing Repair Manual, Body Exterior, Repair Group 64, Glass, Window regulators; rear door windows, window regulator motor, removing and installing. In the event that the Left Rear Door Control Module J388 or Left Rear Window Regulator Motor V26 require replacement, always perform On Board Diagnostic (OBD) program function "Left Rear Door Control Module, coding" 97-6, Left Rear Door Control Module J388, coding. Left Rear Door Control Module J388, coding - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Left rear door electronics Left Rear Door Control Module functions J388 - Left Rear Door Control Module, coding Left Rear Door Control Module J388, performing Output Diagnostic Test Mode (DTM)
54 Control Modules Стр. 33 из 37 The following system/component checks depend on vehicle equipment level and market version. The following components and functions can be checked using the door control module On Board Diagnostic (OBD) program function "Output Diagnostic Test Mode (DTM)" : Left rear door switches illumination control Left rear window regulator control (lowering) Left rear window regulator control (raising) - Connect Vehicle Diagnostic, Testing and Information System VAS 5051/ , VAS 5051 / In Vehicle Diagnostic, Testing and Information System VAS 5051/5052, select operating mode "Guided Fault Finding". - Using the "Go To" button, select "Functions/Component selection" and the following menu options in sequence: Body Body repair procedures 01 - On Board Diagnostic (OBD) capable systems Left rear door electronics Left Rear Door Control Module functions J388 - Left Rear Door Control Module, Output Diagnostic Test Mode (DTM) Right Rear Door Control Module J389 Right Rear Door Control Module J389, general information The Right Rear Door Control Module J389 and Right Rear Window Regulator Motor V27 are integrated
55 Control Modules Стр. 34 из 37 and cannot be serviced or replaced separately. In the event that the Right Rear Door Control Module J389 or Right Rear Window Regulator Motor V27 require replacement, always perform On Board Diagnostic (OBD) program function "Right Rear Door Control Module, coding" 97-6, Right Rear Door Control Module J389, coding. Additional information: Owners Manual Self Study Program - Course Number "The 2006 Passat Introduction" Self Study Program - Course Number "The 2006 Passat Electrical Systems Design and Function" Electrical Wiring Diagrams, Troubleshooting and Component Locations binder CAN-Bus wire repairs 97-8, Repairing CAN-Bus wires Right Rear Door Control Module J389, removing and installing Right Rear Door Control Module J389, removing and installing Repair Manual, Body Exterior, Repair Group 64, Glass, Window regulators; rear door windows, window regulator motor, removing and installing. In the event that the Right Rear Door Control Module J389 or Right Rear Window Regulator Motor V27 require replacement, always perform On Board Diagnostic (OBD) program function "Right Rear Door Control Module, coding" 97-6, Right Rear Door Control Module J389, coding. Right Rear Door Control Module J389, coding - Connect Vehicle Diagnostic, Testing and Information
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