BMW Parts and Accessories Installation Instructions

Transcription

1 BMW Parts and Accessories Installation Instructions Retrofit Anti-theft Alarm System (DWA) series-identical retrofit for BMW 5 Series saloon and touring (E 9, E 9/) left-hand drive F W Installation time approx. 6.5 hours, which can vary according to the conditions and fittings of the vehicle. Retrofit/Installation Kit no. Retrofit/Installation Kit no Date: Installation Instructions no

2 Contents Chapter Page. Preparatory work.... Installation and cabling diagram.... Connection overview of the anti-theft alarm system (DWA) cable set Install DWA cable set Install ultrasound module Install and connect components of the anti-theft alarm system (DWA) Coding 4 8. Wiring diagram DWA E Template...6 Retrofit/Installation Kit no Date: Installation Instructions no

3 Note on ordering Important notes Target Group Target group for these installation instructions are technical personnel trained on BMW vehicles, who have special knowledge of body electronics. Tasks: Carry out all maintenance, repair and installation work on BMW vehicles on own authority. All operations should be carried out with the aid of the current BMW repair instruction manuals circuit diagrams in a logical sequence using the prescribed tools (special tools) whilst observing the applicable health and safety regulations. Should given pin spaces be already assigned, bridges, double crimping or parallel connections will have to be made.! Do not on any account work with so-called "Scotchlock quick connectors" as these can trigger faults in the on-board electronics.! Tightening torques for screwed connections should be observed. Please refer to the parts information system (TIS) for the required tightening torques.! Take care to see that cables do not get kinked or damaged when they are being installed as otherwise faults may occur which can only be localised later by extensive reworking. Costs arising in this way will not be reimbursed by BMW. Required tools and auxiliary materials MoDiC or DIS Set of flat-tipped screwdrivers Set of Phillips screwdrivers Set of TORX wrenches Hand lamp Set of _ inch socket wrenches Crimping pliers for AMP contacts Carpet knife Crimping pliers for AMP annular contacts Wire strippers Side cutters Marker pen Retrofit/Installation Kit no Date: Installation Instructions no EN/0

4 . Preparatory work TIS AW-Nr. Carry out short test Disconnect negative terminal of the battery The following components should be dismantled first: Glove box Micro-filter housing, right Cover of the E box Roof liner or Rear seat bench and back Trim of closing panel, boot Inner sill skirt, right or Trim panels in boot on left and right Right rear wheel Trim panel of wheel arch, right rear Retrofit/Installation Kit no Date: Installation Instructions no EN/

5 . Installation and cabling diagram F W Key Contact, engine compartment Body electronics control module Cable set 4 Siren 5 Fuse holder 6 Connection, earth 7 Tilt-alarm sensor 8 Inside rear-view mirror 9 Ultrasound module Retrofit/Installation Kit no Date: Installation Instructions no EN/

6 . Connection overview of the anti-theft alarm system (DWA) cable set F E E E D D D D4 D5 C B A K J I I I I4 I5 K K K K4 I H 6 G F W A B Item Designation Twin-lead terminal Signal Terminal 5 Reversing light Cable colour/ cross-section GN/WS 0.5 mm BL/GE 0.5 mm Connection point in vehicle At fuse holder At light module A Code designation/ plug-in place Fuse plug-in place F 54-pole connector X07, PIN 9 C Annular contact Siren SW/BL 0.50 mm At body electronics control module A 8-pole connector X54, PIN 7 D Ultrasound module SW/GE 0.50 mm At body electronics control module A 6-pole connector X5, PIN 5 D Tilt alarm sensor SW/BL 0.5 mm At body electronics control module A 6-pole connector X5, PIN 8 D Bonnet VI/GN 0.5 mm At body electronics control module A 6-pole connector X5, PIN D4 Diode GR/SW/GE 0.5 mm At body electronics control module A 6-pole connector X5, PIN 9 D5 Connector/contact, bonnet Tilt alarm sensor SW/RT 0.5 mm At body electronics control module A 6-pole connector X5, PIN 0 Retrofit/Installation Kit no Date: Installation Instructions no EN/

7 . Connection overview of the anti-theft alarm system (DWA) cable set Item Designation Signal Cable colour/ cross-section Connection point in vehicle Code designation/ plug-in place E E E F G H I I I I4 I5 J K K K K K4 Connector/contact, bonnet Connector, tilt alarm sensor Connector, ultrasound module Connector, siren Bonnet Earth Terminal 0 Earth Terminal 5 Reversing light Diode Earth Terminal 0 Earth Activation Terminal 0 Siren VI/GN 0.5 mm BR 0.5 mm RT/SW 0.5 mm BR/SW 0.5 mm GN/WS 0.5 mm BL/GE 0.5 mm GR/SW/GE 0.5 mm BR/SW 0.5 mm RT/SW 0.5 mm BR 0.5 mm SW/RT 0.5 mm RT/SW 0.75 mm SW/BL 0.5 mm At contact, bonnet At contact, bonnet At contact, bonnet At fuse holder At joint connector At tilt alarm sensor At interior rear-view mirror At interior rear-view mirror At interior rear-view mirror At interior rear-view mirror At interior rear-view mirror At ultrasound module In wheel arch, rear right At the siren At the siren At the siren At the siren -pole connector X6 -pole connector X6 PIN -pole connector X6 PIN Fuse plug-in place F48 X494 6-pole connector X 0-pole connector X846 PIN 0-pole connector X846 PIN 0-pole connector X846 PIN 9 0-pole connector X846 PIN 0 0-pole connector X846 PIN 8 4-pole connector X58 4-pole connector X7 4-pole connector X7 PIN 4-pole connector X7 PIN 4-pole connector X7 PIN 4-pole connector X7 PIN 4 Retrofit/Installation Kit no Date: Installation Instructions no EN/4

8 4. Install DWA cable set Remove hexagon nuts (). Take out fuse holder (). Press in catch mechanism of the fuse strip (). Press out fuse strip () downwards. F ÀÀÀÀÀÀÀ ÀÀÀÀÀÀÀ F ÀÀÀÀÀÀÀ Pull out locking mechanism () from the fuse strip (). Insert branch cable F, cable colour red/, in the fuse strip, plug-in place F48. Reassemble fuse holder. Insert flat-bladed fuse 5A in plug-in place F48. If the fuse strip terminal 0 is not assigned, install supplied power supply cable. Insert branch cable () G, cable colour brown/, in the joint connector () X494. Install branch cable H () along rear closing panel toward the left. F W Install branch cables K-K4 () through the grommet () in the wheel arch, rear right. Pin branch cables as follows in connector X7: Branch cable Cable colour PIN K brown K /red K red/ K4 /blue 4 Do not mix up /red and red/ connection cables. F W Retrofit/Installation Kit no Date: Installation Instructions no EN/5

9 4. Install DWA cable set Only saloons Remove lead-through grommet () in the boot. Install branch cables () A-E and J with the aid of a wire () under the bottom of the storage tray in the interior compartment and then behind the glove box. F W Only touring Install branch cables () A-E and J along the series wiring harness behind the glove box. F 9 00 W 4 Install branch cable B, cable colour blue/yellow to light module A (4). Pull out connectors (, and ) from light module (4). Decouple 54-pole connector () X07. Insert branch cable B, cable colour blue/yellow, in PIN 9. Connect all connectors again onto the light module A (4). F W IIf the connection is already assigned, connect branch cable B to PIN 9 by means of a twin-lead terminal. Going out from fuse holder (), cut green/white cable () of fuse F. Provide cable ends with socket and pin contacts and plug on to appropriate housing (). F R Retrofit/Installation Kit no Date: Installation Instructions no EN/6

10 4. Install DWA cable set Connect together branch cable () A, cable colour green/white, with the connections (). F W D-D5 C! Vehicles with a Low body electronics control module must have this replaced by a High body electronics control module. Pull out and decouple 8-pole connector X54. Insert branch cable C, cable colour /blue, in PIN 7. X5 X54 F 9 0 W Pull out and decouple 6-pole connector X5. Pin branch cables D-D5 as follows into connector X5: Branch cable Cable colour PIN D /yellow 5 D /blue 8 D violet/green D4 grey//yellow 9 D5 /red 0 Install branch cables E and E through the E box grommet () into the engine compartment. E Install branch cables E and E along the front bulkhead () to the support () for the bonnet contact. Fix branch cables at suitable places with cable straps. E F R Retrofit/Installation Kit no Date: Installation Instructions no EN/7

11 4. Install DWA cable set J Install branch cables I-I5 and J along the righthand side A-pillar to the roof liner. Fasten branch cable J to the roof frame with supplied clips (). I-I5 F 9 00 W Install branch cables () I-I5 to the inside rearview mirror. In vehicles with rain sensor, tie back branch cables I-I and I4-I5. Pin branch cable I in this case to the existing connector X58, PIN 9. F W Pin branch cables I-I5 into connector X58 as follows: Branch cable Cable colour PIN I green/white I blue/yellow I grey//yellow 9 I4 brown/ 0 I5 red/ 8 Retrofit/Installation Kit no Date: Installation Instructions no EN/8

12 5. Install ultrasound module Copy measurement and stick template centrally onto the roof liner (). Make opening () with a sharp carpet knife. 740 The measurement is valid for all body variants. F 9 0 W Note direction of installation.the arrow of the upper part of the accessory frame must point in the direction of travel. Insert upper part of the accessory frame () from above into the opening in the vehicle headlining. F W Note direction of installation.the arrow of the lower part of the accessory frame () must point in the direction of travel. Lock the lower accessory frame () into the upper accessory frame (). Install roof liner in the vehicle again. F W Note installation direction.the arrows of the ultrasound module () must point in the direction of travel. Insert ultrasound module () in the cover (). The cover () has to be ordered separately to match the interior trim and upholstery. F W Retrofit/Installation Kit no Date: Installation Instructions no EN/9

13 5. Install ultrasound module Connect, 4-pole connector X58 () to the ultrasound module (). Connect cover (4) to the frame (). 4 F W Retrofit/Installation Kit no Date: Installation Instructions no EN/0

14 6. Install and connect components of the anti-theft alarm system (DWA) Fasten tilt alarm sensor () with plastic nuts (). F W Connect branch cable () H to tilt alarm sensor (). Fix cable () with cable straps. F W Place siren () on the bracket () whilst paying attention to the locking device (). Fasten siren with flanged nut M6 (4). 4 F R Fasten siren () with plastic nuts (). F 9 00 W Retrofit/Installation Kit no Date: Installation Instructions no EN/

15 6. Install and connect components of the anti-theft alarm system (DWA) Connect branch cable K () to the siren (). F W 4 Install inside rear view mirror (4) supplied with the installation kit. Install branch cable I () through the opening () at the roof liner () to the inside rear view mirror and connect it. Mount the cover of the inside rear view mirror. F W Insert contact for the bonnet () as shown in the support () at the left microfilter housing. Pin branch cables E and E as follows into the connector X6: E Branch cable Cable colour PIN E brown E violet/green Connect connector X6 () to contact for the bonnet (). F Retrofit/Installation Kit no Date: Installation Instructions no EN/

16 7. Coding! If the body electronics control module has been changed, a new coding of the ZKE (central body electronics) is required first. This retrofit package is coding-relevant and must be coded via the retrofit path sequence of instructions with MoDIC or DIS. Follow instructions on the terminal screen. If the radio remote control has been retrofitted, when coding has been completed, initialise the new vehicle code (see installation instructions for radio remote control, E9 and vehicle owner's handbook). Retrofit/Installation Kit no Date: Installation Instructions no EN/

17 8. Wiring diagram anti-theft alarm system (DWA) E 9 F 5A F48 5A 0,5 BRSW 0,5 RTSW X X846 A A X ,5 BLGE GRSWGE X846 RTSW GNWS RTSW X5 X A A X54 X5 X58 SWBL VIGN SWGE SWBL SWRT SWRT BR X857 SWRT 0,75 RTSW X7 X6 X H S9 B8 X7 X6 X494 X494 X494 X494 F 9 00 W Retrofit/Installation Kit no Date: Installation Instructions no EN/4

18 8. Wiring diagram anti-theft alarm system (DWA) E 9 Key Cable colours A A A A B8 H Body electronics control module Light module Inside rear view mirror Ultrasound module Tilt alarm sensor Siren RT SW GN BR GE GR WS red green brown yellow grey white S9 Contact, bonnet X6 -pole, connector X5 6-pole, connector X54 8-pole, connector X7 4-pole, connector X494 Joint connector, earth X 6-pole, connector X58 4-pole, connector X07 54-pole, connector X846 0-pole, connector X857 Connector, terminal 0 Retrofit/Installation Kit no Date: Installation Instructions no EN/5