Version 1.1. Tm Racing Spa Via Fano Pesaro ITALY

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1 Tm Racing Spa Via Fano Pesaro ITALY Phone: Fax (Amministrazione) Fax (Magazzino Ricambi) Home Page: Ultimo aggiornamento (Last Update): 21/01/ Tm Racing SpA Version 1.1

2 Tav. 01 CILINDRO 250cc MX-END CILINDRO Cylinder CILINDRO COMPLETO Cylinder, Assy VITE TCEI 8 x 35 Screw TESTA Head, END O-RING PICCOLO O-Ring, small O-RING GRANDE O-Ring, big DADO M 8 FLANGIATO CHIAVE 12 Nut, flange GUARNIZIONE BASE CILINDRO 0,20 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,30 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,40 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,50 mm Gasket, Cylinder 0, MOLLA Spring VITE TCEI 4 x 12 Screw COPERCHIO LATERALE VALVOLE Cover, plastic DADO M 6 FLANGIATO Nut, Flange PULEGGIA COMANDO VALVOLE VITE 5 x 15 Screw DADO M5 FLANGIATO FLANGIA PORTA CUSCINETTO SEEGER Circlip CUSCINETTO 698 Bearing 2

3 Tav. 01 CILINDRO 250cc MX-END SPESSORE 1,2 mm Spacer 1,2 mm SPESSORE 1,3 mm Spacer 1,3 mm SPESSORE 1,4 mm Spacer 1,4 mm SPESSORE 1,5 mm Spacer 1,5 mm SPESSORE 1,6 mm Spacer 1,6 mm SPESSORE 1,7 mm Spacer 1,7 mm SPESSORE 1,8 mm Spacer 1,8 mm SPESSORE 1,9 mm Spacer 1,9 mm BOCCOLA DISTANZIALE 25,5 x 12 x 8 Bush, spacer VALVOLE A GHIGLIOTTINA (DX+SX) Valves ALBERO COMANDO VALVOLE Shaft, Power valve BOCCOLA IR 8 x 12 x 12,5 Bush PARAOLIO 12 x 18 x 3 Oil Seal CUSCINETTO Bearing 26 F O-RING, TAPPO O-ring TAPPO Cap VITE TSEI 5 x 12 Screw PIPETTA CANDELA Cap, Spark plug CANDELA NGK BR 8 EG Spark plug 3

4 Tav. 02 CILINDRO 300cc MX-END CILINDRO Cylinder CILINDRO COMPLETO Cylinder, Assy VITE TCEI 8 x 35 Screw TESTA Head, END O-RING PICCOLO O-Ring, small O-RING GRANDE O-Ring, big DADO M 8 FLANGIATO CHIAVE 12 Nut, flange GUARNIZIONE BASE CILINDRO 0,20 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,30 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,40 mm Gasket, Cylinder 0, GUARNIZIONE BASE CILINDRO 0,50 mm Gasket, Cylinder 0, MOLLA Spring VITE TCEI 4 x 12 Screw COPERCHIO LATERALE VALVOLE Cover, plastic DADO M 6 FLANGIATO Nut, Flange PULEGGIA COMANDO VALVOLE VITE 5 x 15 Screw DADO M5 FLANGIATO Nut FLANGIA PORTA CUSCINETTO SEEGER Circlip CUSCINETTO 698 Bearing 4

5 Tav. 02 CILINDRO 300cc MX-END SPESSORE 1,2 mm Spacer 1,2 mm SPESSORE 1,3 mm Spacer 1,3 mm SPESSORE 1,4 mm Spacer 1,4 mm SPESSORE 1,5 mm Spacer 1,5 mm SPESSORE 1,6 mm Spacer 1,6 mm SPESSORE 1,7 mm Spacer 1,7 mm SPESSORE 1,8 mm Spacer 1,8 mm SPESSORE 1,9 mm Spacer 1,9 mm BOCCOLA DISTANZIALE 25,5 x 12 x 8 Bush, spacer VALVOLE A GHIGLIOTTINA (DX+SX) Valves ALBERO COMANDO VALVOLE Shaft, Power valve BOCCOLA IR 8 x 12 x 12,5 Bush PARAOLIO 12 x 18 x 3 Oil Seal CUSCINETTO Bearing 26 F O-RING, TAPPO O-ring TAPPO Cap VITE TSEI 5 x 12 Screw PIPETTA CANDELA Cap, Spark plug CANDELA NGK BR 8 EG Spark plug 5

6 Tav. 03 ALBERO + PISTONE 250cc MX-END PISTONE 250cc CPL (Completo di pos ) PISTONE 250cc CPL (Completo di pos ) PISTONE 250cc CPL (Completo di pos )* Piston 250cc Comp. (Comp. with pos ) Piston 250cc Comp. (Comp. with pos ) Piston 250cc Comp. (Comp. with pos ) SEGMENTO 250cc Ring 250cc, piston ANELLINI FERMA SPINOTTO Clip, piston pin SPINOTTO Pin GABBIA SPINOTTO Top end bearing BIELLA COMPLETA Rod Kit COPPIA SEMIALBERI 250/300 Crank (left + right) ALBERO MOTORE 250/300 CPL (Completo di pos. 6+7) Crankshaft Assy. (Assy with pos. 6+7) CHIAVETTA VOLANO Key CUSCINETTO A RULLI NJ206 Bearing, roller PARAOLIO 20 x 30 x 7 Oil Seal PARAOLIO 25 x 38 x 7 Oil Seal PIGNONE COPPIA PRIMARIA Z 19 Gear, primary drive SPESSORE Washer SEEGER Seeger 6

7 Tav. 04 ALBERO + PISTONE 300cc MX-END PISTONE 300cc CPL* Piston 300cc Comp.* PISTONE 250cc CPL* Piston 300cc Comp.* SEGMENTO 300cc Ring 300cc, piston ANELLINI FERMA SPINOTTO Clip, piston pin SPINOTTO Pin GABBIA SPINOTTO Top end bearing BIELLA COMPLETA Rod Kit COPPIA SEMIALBERI 250/300 Crank (left + right) ALBERO MOTORE 250/300 CPL (Completo di pos. 6+7) Crankshaft Assy. (Assy with pos. 6+7) CHIAVETTA VOLANO Key CUSCINETTO A RULLI NJ206 Bearing, roller PARAOLIO 20 x 30 x 7 Oil Seal PARAOLIO 25 x 38 x 7 Oil Seal PIGNONE COPPIA PRIMARIA Z 19 Gear, primary drive SPESSORE Washer SEEGER Seeger 7

8 Tav. 05 ACCENSIONE MX-END GENERATORE KOKUSAN Generator kokusan TOOL ESTRATTORE ACCENSIONE KOKUSAN Puller, Kokusan Ingnition RONDELLA 6 X 12 Washer VITE TCEI 6 X 20 Screw MX DADO ACCENSIONE Flange Nut GUARNIZIONE COP. ACCENSIONE Gasket, ignition cover MX COPERCHIO ACCENSIONE Cover, ignition VITE TCEI 5 X 25 Screw END ROTORE DUCATI Rotor, Ducati END STATORE DUCATI Stator, Ducati END ALTERNATORE DUCATI ( ) A.C. Generator END REGOLATORE DUCATI Regulator, Ducati END RONDELLA ACCIAIO 18 Washer END DADO ACCENSIONE But END VITE TCEI 4 x 12 Screw END GOMMINO PASSACAVO Rubber END COPERCHIO ACCENSIONE Cover, ignition END CDI 250 ENDURO CDI 250 ENDURO MX CDI 250 MX CDI 250 MX END CDI 300 ENDURO CDI 300 ENDURO MX CDI 300 MX CDI 300 MX 18 F SUPPORTO GOMMA CDI Holder, CDI 19 F PIASTRINO Plate, CDI holder VITE TB 5 x 16 Screw RONDELLA 5 x 15 Washer DADO M5 AUTOBLOCCANTE But 23 F CONDENSATORE Condenser PIASTRINO Plate, holder, condenser REGOLATORE Regulator CABLAGGIO Wiring BOBINA Coil, Kokusan 8

9 Tav. 06 MOTORINO EV SERVOMOTORE COMPLETO DI CAVI Servo Motor, Assy with cable CAVI COMANDO VALVOLA Cable, power valve control PIASTRA TIRANTE DX BOCCOLA 14 x 13.5 F.6 Bush BOCCOLA 14 x 18.5 F.6 Bush VITE TE F/R 6 x 30 Bolt VITE TE F/R 6 x 35 Bolt RONDELLA 6 x 18 x 3 Washer DADO M6 FLANGIATO AUTOBLOCCANTE Nut CABLAGGIO Wiring EN CENTRALINA CDI MX CENTRALINA CDI EN CENTRALINA CDI MX CENTRALINA CDI 12 F SUPPORTO CENTRALINA Holder, CDI PIASTRINO 14 F SENSORE POSIZIONE CAMBIO Sensor, gear posistion 9

10 Tav. 07 FRIZIONE COPERCHIO FRIZ. IDR. CPL (Completo di pos ) Hydraulic clutch pump Assy. (Assy with pos ) 2 F SFERA Ø 5 Ball O-RING PISTONE O-Ring 4 F PISTONE POMPA Piston, clutch O-RING O-Ring 6 F COPERCHIO FRIZ. IDR. NUDO Cover, Hydraulic clutch VITE SPURGO Screw 8 F TUBO FRIZIONE IDRAULICA Hose, clutch VITE TCEI 5 X 20 Screw RONDELLA Washer BULLONE 10 x 1 Nut NEW PROTEZIONE ERGAL Protection, Aluminum PROTEZIONE PLASTICA Protection, Plastic BOCCOLINA Ø 5 Collar VITE TCEI 5 X 35 Screw SPESSORE Spacer TAMBURELLO Clutch center TOOL CHIAVE TAMBURELLO FRIZIONE Holder, clutch center RONDELLA TAMBURELLO Washer, clutch center DADO TAMBURELLO Nut, clutch center 20 F DISCO FRIZIONE GUARNITO Clutch plate DISCO FRIZIONE ACCIAIO 1,8 mm Plate, steel 10

11 Tav. 07 FRIZIONE REGGISPINTA Lifter, clutch RONDELLA AS 1528 Washer GABBIA A RULLI RADIALE AXK 1528 Needle cage ANELLINO Clip PIATTO SPINGIDISCO Plate, clutch pressure 27 F NEW MOLLA FRIZIONE Spring, cluch RONDELLA 6 X 18 Washer VITE TCEI 6 X 20 Screw COPPIA PRIMARIA CPL (Completa di pos ) Primary gear Assy (Assy with pos ) COPPIA PRIMARIA Z 57 Primary gear CAMPANA FRIZIONE Clutch Gasket GOMMINO PARASTRAPPI Rubber DISCO BATTUTA GOMMINI Plate CHIODO 5,8 Stud GABBIA A RULLI 28 X 33 X 13 Needle cage DISTANZIALE 27 X 28 X 22 Spacer ASTINA FRIZIONE (187.5mm) Clutch rod 11

12 Tav COPERCHIO FRIZIONE Cover, clutch VITE TCEI 5 x 25 Screw 3 F GUARNIZIONE Gasket PARAOLIO 30 x 20 x 7 Oil Seal VITE TCEI 5 x 30 Screw RONDELLA ALLUMINIO Washer TAPPO ALLUMINIO Plug GUARNIZIONE Gasket CARTER FRIZIONE Case, clutch VITE TCEI 5 x 12 Screw RONDELLA ALLUMINIO 5 Washer VITE TCEI 5 x 50 Screw VITE TCEI 5 x 20 Screw COPERCHIO POMPA ACQUA Cover, Water pump O-RING O-Ring 16 F GIRANTE Impeller 17 F PARAOLIO 8 x 22 x 4 Oil Seal SEEGER I 22 Seeger CUSCINETTO 608-Z/C3 Bearing INGRANAGGIO Gear ALBERINO Shaft 12

13 Tav FASCETTA 40/60 Clamp COLLETTORE ASPIRAZIONE Rubber manifold VITE TCEI 6 X 25 Screw CONVOGLIATORE PACCO V-FORCE 3 Manifold O-RING O-Ring PACCO LAMELLARE V-FORCE 3 Reeds box V-Force KIT LAMELLE RICAMBIO V-FORCE 3 Spare reeds, V-Force GUARNIZIONE PACCO LAMELLARE Gasket, reeds box BASAMENTO MOTORE 250 Crankcase BASAMENTO MOTORE 300 Crankcase CUSCINETTO A RULLI NJ206 Bearing, roller CUSCINETTO DESMODROMICO RS Bearing CUSCINETTO 6203 C3 Bearing CUSCINETTO 6205 C3 Bearing GRANO CARTER Dowel SFIATO CARTER breather, Crankcase RONDELLA TAPPO Washer TAPPO OLIO CON CALAMITA Oil plug with magnet GRANO CARTER 7 x 8 F.5,2 Dowel GABBIA A RULLI DHK 35/12 Needle cage PIASTRINO CONVOGLIATORE OLIO Plate, oil conveyor VITE TE 6 X 14 Screw PARAOLIO 25 x 38 x 7 Oil Seal PARAOLIO 20 x 30 x 7 Oil Seal GRANO CARTER 14 X 14 Dowel PARAOLIO 40 X 30 X 7 Oil seal PRIGIONIERO 10 X Stud PRIGIONIERO 10 X 81,5 1.5 Stud DADO M 10 FLANGIATO 1,5 Nut, flange VITE TE F/R 6 x 10 Screw 13

14 Tav. 10 FORCHETTE CAMBIO MESSA IN MOTO 14

15 LEVA CAMBIO +5mm Gear lever SEEGER Snap ring RONDELLA ACCIAIO Ø 6 Washer VITE TE 6 X 20 Screw 5 F FORCHETTA ALBERO SECONDARIO Fork, countershaft F Opt. FORCHETTA ALBERO SEC. CROMATA Fork, countershaft Chromed PERNO FORCHETTA A.S. Shaft, countershaft fork ALBERO DESMODROMICO INTEGRALE Drum 8 F FORCHETTA ALBERO PRIMARIO Fork, mainshaft F33313 Opt. FORCHETTA ALBERO PRIM CROMATA Fork, mainshaft Chromed PERNO FORCHETTA ALBERO PRIMARIO Shaft, mainshaft fork VITE TCEI 6 X 25 Screw MOLLA BLOCCAMARCE Spring DISTANZIALE MOLLA Spacer, spring PIASTRINO BLOCCAMARCE CON CUSCINETTO Stopper Assy with bearing VITE TE F/R 8 X 10 Ch. 10 Screw LEVA M/M Kick starter lever DISTANZIALE Spacer MOLLA M/M Spring, kick starter RONDELLA ALBERO M/M Washer ALBERO M/M Shaft, kick start INGRANAGGIO SCORREVOLE M/M Sliding gear, kick starter BATTUTA M/M Kick starter stopper MOLLA Spring SEEGER Snap ring DADO M6 ALTO AUTOBLOCCANTE Nut RONDELLA 6 X 13 Washer ALBERO COMANDO Shaft, gearshift BATTUTA ECCENTRICA Pin MOLLA RITORNO LEVA CAMBIO Spring, gear lever DISTANZIALE MOLLA LEVA CAMBIO Spacer, gear lever spring VITE TSEI 6 X 20 UMB. Screw PIASTRINO FINE CORSA Plate BATTUTA FISSA Pin VITE TCEI 6 X 16 Screw PIASTRINO RIENTRO CRICCHETTI Plate, ratchet CRICCHETTO CAMBIO SUPERIORE Ratchet, upper CRICCHETTO CAMBIO INFERIORE Ratchet, lower PUNTALE Plunger MOLLA PUNTALE Spring INGRANAGGIO PORTACRICCHETTI Shifter gear PARAOLIO LEVA M/M Oil seal, Kick starter 15

16 Tav. 11 ALBERO PRIMARIO MX ALBERO PRIMARIO Z 15 CROSS Mainshaft, Cross 15T END ALBERO PRIMARIO Z 14 ENDURO Mainshaft, Enduro 14T CUSCINETTO 6205 C3 Bearing CUSCINETTO 6203 C3 Bearing MX-END INGRANAGGIO 2 A.P. Z 17 Gear, 2nd Mainshaft 17T SPESSORE DENTELLATO Spacer MX-END INGRANAGGIO 4 A.P. Z 21 CROSS/ENDURO Gear, 4 th Mainshaft 21T SEEGER Snap ring MX-END INGRANAGGIO 3 A.P. Z 19 CROSS/ENDURO Gear, 3rd Mainshaft 19T SPESSORE 25.2 X 31.8 X 1 Spacer MX INGRANAGGIO 5 A.P. Z 23 CROSS Gear, 5th Mainshaft 23T END INGRANAGGIO 5 A.P. Z 24 ENDURO Gear, 5th Mainshaft 24T GABBIA A RULLI 25 X 29 X 10 Needle cage Cambio CROSS ( Gear Box CROSS ) Primario (Mainshaft) Secondario (Countershaft) Marcia (Gear) Denti (Teeths) Codice (Code) Denti (Teeths) Codice (Code) 1^ ^ ^ ^ ^ Cambio ENDURO ( Gear Box ENDURO ) Primario (Mainshaft) Secondario (Countershaft) Marcia (Gear) Denti (Teeths) Codice (Code) Denti (Teeths) Codice (Code) 1^ ^ ^ ^ ^

17 Tav. 12 ALBERO SECONDARIO SEEGER PIGNONE CATENA Snap ring PIGNONE CATENA Z 13 Sprocket, drive 13T PIGNONE CATENA Z 12 Sprocket, drive 12T PARAOLIO 40 X 30 X 7 Oil seal DISTANZIALE PIGNONE Spacer O-RING O-Ring CUSCINETTO 6205 C3 Bearing ALBERO SECONDARIO Countershaft MX-END INGRANAGGIO 2 A.S. Z 25 CROSS/ENDURO Gear, 2nd Countershaft 25T SEEGER RETTIFICATO Snap ring SPESSORE DENTELLATO Spacer MX-END INGRANAGGIO 4 A.S. Z 21 CROSS/ENDURO Gear, 4th Countershaft 21T MX-END INGRANAGGIO 3 A.S. Z 23 CROSS/ENDURO Gear, 3rd Countershaft 23T MX INGRANAGGIO 5 A.S. Z 20 CROSS Gear, 5th Countershaft 20T END INGRANAGGIO 5 A.S. Z 19 ENDURO Gear, 5th Countershaft 19T SPESSORE CAMBIO 17 X 30 X 1 Spacer MX INGRANAGGIO 1 A.S. Z 27 CROSS Gear, 1st Countershaft 27T END INGRANAGGIO 1 A.S. Z 28 ENDURO Gear, 1st Countershaft 28T GABBIA A RULLI 17 X 21 X 10 Needle cage SPESSORE 25.2 X 31.8 X 1 Spacer SPESSORE CAMBIO 20 X 29 X 1 Spacer CUSCINETTO 6203 C3 Bearing RASAMENTO Washer INGRANAGGIO INTERMEDIO M/M Gear, idle GABBIA A RULLI 17 x 21 x 10 Needle cage SEEGER Snap ring 17

18 Tav. 13 SILENZIATORE - MARMITTA Pos Codice Q.tà 15 Note Descrizione MARMITTA HGS 250/300 CROSS Pipe, 250 Cross MARMITTA HGS 250/300 ENDURO Pipe, 250/300 Enduro SILENZIATORE 250/300 HGS CROSS Silencer, Cross SILENZIATORE 250/300 END Silencer, Enduro SILENZIATORE 250/300 END HGS Silencer, Enduro GOMMINO Rubber (silencer/pipe) /2 BOCCOLA SILENZIATORE Collar /2 GOMMINO SILENZIATORE Rubber, silencer MOLLA SCARICO Spring CARTUCCIA LANA RICAMBIO End Spare Wool (Enduro) CARTUCCIA LANA RICAMBIO Mx Spare Wool (Cross) BOCCOLA SILENZIATORE End Collar (Enduro) BOCCOLA SILENZIATORE End Collar (Enduro) 18

V1.0 27/03/2015. Versione: (Version) Ultimo Aggiornamento: (Last Update) Tm Racing Spa Via Fano 6 61122 Pesaro ITALY

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