Pressure regulator FRS
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1 Pressure regulator FRS 4.10 Printed in Germany Edition Nr Technical description The DUNGS pressure regulator, type FRS, has an adjustable setpoint spring. The pressure regulator complies with EN 88-1 and DIN 3380: - Input pressures up to mbar (50 kpa) - High flow rate - Sturdy, precise and sensitive regulation of regulator output pressure - Inlet pressure compensation diaphragms - Safety diaphragms - Internal pulse for regulator output pressure as standard, optional external pulse connection optional on both sides - Rp 3/8 to Rp 2 thread connection - DN 40 to flange connection Application Gas pressure regulator for gas burners and gas equipment. It does not contain any non-ferrous metals, suitable for gases of up to max. 0.1 vol.% H 2 S, dry. Suitable for gases of families 1, 2, 3 and other neutral gaseous media. Approval EC type test approval as per EC Gas Appliance Directive: FRS CE-0085 AQ7126 Approvals in other important gas consuming countries.
2 FRS Spring-loaded pressure regulator with adjustable setpoint spring. Internal tap of regulator output pressure. External pulse connections optional, suitable for controlling regulator output pressure. Specifications Nominal diameters Pipe thread as per ISO 7/1 Flange Max. operating pressure Pressure regulator Input pressure range Output pressure range Materials of gas-conveying parts Ambient temperature Installation position Measuring/ignition gas connections Pulse connection Ventilation pipe DN Rp 3/8 1/2 3/ / /2 Connection flange (PN 16) as per DIN EN up to mbar (50 kpa) Pressure regulator as per EN 88-1, Class A, Group 2, DIN 3380, RG mbar or p mbar up to mbar 2.5 mbar to 200 mbar as a factor of adjustable setpoint spring Housing: aluminium, steel Seals and diaphragms: NBR -15 C to + 70 C Regulator dome from vertically upright to lying horizontally ISO 228 on both sides in inlet section Internal in outlet section, Optional: external on housing on both sides Ventilation pipe only required in special cases. Safety diaphragms are installed. Connection: ISO 228 to ; from 1/2, DN 40: ISO 228 Pressure taps 1 Breathing plug, ventilation pipe. 2 Connection for external pulse ISO 228 screw plug on both sides, optional 3 ISO 228 screw plug in input section on both sides 2 6
3 Spring selection The output pressure is provided by the force of the installed adjustable spring and the force due to weight of the moving parts. The pressure regulator is equipped with the blue spring No. 4 as standard. By exchanging the adjustable spring, other output pressures can be adjusted. Setpoint spring range [mbar] Spring colour Nominal width Rp/DN Rp 3/8, /2 1/2, DN 40 Rp 2, DN 50 Rp 2 1/2, DN 65, 80 DN 2,5 9 Spring 1 brown Spring 2 white Spring 3 orange Spring 4 blue Standard Spring 5 red Spring 6 yellow Spring 7 black Spring 8 pink Spring 9 grey Dimensions Type Order No. Internal pulse Order No. External pulse p max. [mbar] Rp / DN Dimensions [mm] a b c d e f g h Weight [kg] FRS 503 FRS 505 FRS 507 FRS 510 FRS 515 FRS 520 FRS 525 FRS 5040 FRS 5050 FRS 5065 FRS 5080 FRS 5 FRS 5125 FRS Rp 3/8 /2 1/2 Rp 2 Rp 2 1/2 DN 40 DN 50 DN 65 DN 80 DN
4 Functional description Functions according to the force comparison principle between the force of: - the adjustable setpoint spring - the differential pressure at the working diaphragm - the force due to weight of the moving parts The adjustable spring acts with the force due to weight of the moving parts. The output pressure is adjusted depending on the pretension of the adjustable spring and the installation position. Instructions Gas-conveying lines, pulse and connection lines must be made of steel and at least PN 1, DN 6. The lines must be resistant to thermal, chemical and mechanical loads. The lines must be durable and resistant to deformation and cracks. Do not route condensate from lines into the pressure regulator. Protect the pressure regulator from fouling by means of a suitable dirt trap. Do not apply combustion gas or combustion gas air mixtures to the installation chamber of the adjustable spring. FRS 515 sectional drawing Pressure regulator in operating position 1 Housing 2 Regulating cup 3 Pulse tap, internal 4 Compensation diaphragm 5 Diaphragm disk 6 Working diaphragm 7 Safety diaphragm 8 Breathing plug 9 Setpoint spring 10 Adjustment device 4 6
5 Equipment preselection, blocked pressure regulators You can preselect the nominal diameter using the volumetric flow pressure drop characteristic of the pressure regulators in mechanically open state. The pressure drop between input pressure p 1 and regulator output pressure p 2 in connection with the maximum volumetric flow V max determine the nominal width of the pressure regulator. The operating point described by p min and V max is left of the nominal width of the pressure regulator to be selected. The pressure drop over blocked pressure regulators is described by the "mechanically open" characteristic. The final determination is performed according to the dimension specified by the gas appliance manufacturer. Volumetric flow pressure drop characteristic mechanically open Rp 3/8 /2 DN 40 1/2 DN 50 Rp 2 Rp 21/2 DN 65 DN 80 DN p [mbar] Basis + 15 C, 1013 mbar, trocken Based on + 15 C, 1013 mbar, dry Base + 15 C, 1013 mbar, sec Base + 15 C, 1013 mbar, secco Vn [m 3 /h] Luft / Air / Aria dv = 1, Vn [m 3 /h] Erdgas/Natural gas/gaz Naturel/Gas metano dv = 0,65 V verwendetes Gas/gas used/ gaz utilisé/gas utilizzato = V Luft/air/air/aria x f Gasart Type of gas Type de gaz Tipo di gas Dichte Density Densité Densità [kg/m 3 ] dv f f = Dichte Luft Air density Densité de l'air Densità dell'aria spez. Gweicht des verwendeten Gases Spec. weight of gas used poids spécifique du gaz utilisé peso specifico del gas utilizzato Erdgas/Nat.Gas/ Gaz naturel/gas metano Stadtgas/City gas/ Gaz de ville/gas città Flüssiggas/LPG/ Gaz liquide/gas liquido Luft/Air/ Air/Aria
6 Pressure regulator FRS Flow diagram in regulated state, where p 2 = 20 mbar o o V min = 0,05 x V max Rp 3/8 /2 DN 40 1/2 DN 50 Rp 2 Rp 2 1/2 DN 65 DN 80 DN Recommended operating range p [mbar] Basis + 15 C, 1013 mbar, trocken Based on + 15 C, 1013 mbar, dry Base + 15 C, 1013 mbar, sec Base + 15 C, 1013 mbar, secco Vn [m 3 /h] Luft / Air / Aria dv = 1, Vn [m 3 /h] Erdgas/Natural gas/gaz Naturel/Gas metano dv = 0, We reserve the right to make any changes in the interest of technical progress. Head Offices and Factory Karl Dungs GmbH & Co. KG Siemensstraße 6-10 D Urbach, Germany Telephone +49 (0) Fax +49 (0) Postal address Karl Dungs GmbH & Co. KG Postfach D Schorndorf, Germany info@dungs.com Internet 6 6
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