6081 Pneumatics Training System

Transcription

1 6081 Pneumatics Training System LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 12/2016

2 Table of Contents General Description 2 Innovative design 3 Virtual Laboratory Equipment 3 Courseware 3 elearning Systems 4 Topic Coverage 4 Features & Benefits 4 List of Available Training Systems 5 Optional Equipment 5 Optional Manual(s) 6 Available Training Systems 6 Equipment Description 28 Optional Equipment Description 70 General Description The Pneumatics Training System is part of a modular program in pneumatics and its applications. The Pneumatics Training System answers the needs of students in technical institutes, vocational colleges, and university engineering departments, as well as in industry. The training system encourages hands-on learning and is a great addition to any hydraulics and pneumatics lab. The pneumatics training program is divided into the following subsystems: Pneumatics Fundamentals, Electrical Control of Pneumatic Systems, Pneumatics Applications PLC (programmable logic controller), Troubleshooting Pneumatic Circuits, Servo Control of Pneumatic Systems, and Sensors. In Pneumatics Fundamentals, students are introduced to the basic principles and components of pneumatics. Electrical Control of Pneumatic Systems covers electrical control of pneumatic systems with ladder diagrams. Pneumatics Applications PLC expands upon the others with pneumatics applications controlled by PLCs. In Servo Control of Pneumatic Systems, students are introduced to servo-controlled pneumatic systems and their associated circuitry. In Troubleshooting Pneumatic Circuits, students develop their skills in troubleshooting. In Sensors, students are introduced to the operating characteristics of six types of photoelectric and proximity sensors. Most electrical components of the Electrical Control of Pneumatic Systems can be used with the Hydraulics Training Systems, Series 6080, allowing interconnection of the systems to perform more complete functions. 2 Festo Didactic

3 Innovative design Engineered for extreme ease of use, the basic system comes with a work surface assembly consisting of a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which pneumatic components can be mounted. The work surface can be configured to accommodate a wide variety of space and teaching needs. Lying flat over the drip tray, or tilted at 45, the work surface provides a large area on which pneumatic components and space-expanding work surfaces can be mounted at any location, either at 0 or 90. Mounting and removing components is especially easy with the quick-lock system that secures the component base plate to the work surface. Although the system is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swivelling, lockable castors, the bench provides shelving for extra work surfaces and components. Optional dressing panels are also available to fully enclose the bench and provide storage area for components. The work surfaces may also be linked together for more complete electro-pneumatic/hydraulic circuits. By utilizing the optional work surfaces, exercise setups can be saved. Two student groups can simultaneously work on a bench when the Work Surface (Dual A-Frame), , is used. All components meet industrial safety standards, are identified with the proper ANSI symbol, and are equipped with quick-connect fittings. Virtual Laboratory Equipment All components contained in the Pneumatics Fundamentals and Electrical Control of Pneumatic Systems can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied, using the same courseware as that used for the real equipment. Courseware The courseware consists of a student manual for each training system. The student manuals are divided into several units, each consisting of a series of hands-on exercises dealing with one of the pneumatics fields. Each exercise provides a clearly stated objective, a discussion, textbook references, a summary of the exercise procedure, a detailed exercise procedure, a conclusion, and a set of review questions. A ten-question test at the end of each unit allows students to verify what was learned in the unit. Refer to the tables of contents of the manuals for a list of the topics covered in the student manuals. The instructor guides contain the measurement results as well as the answers for each hands-on exercise of the student manuals, and the answers to the unit test questions. The courseware also includes a reference textbook, optional instructional DVDs, and courseware figures. These figures are available in the form of transparencies and on CD-ROM. Furthermore, all student manuals and instructor guides are available, as an option, in Job Sheet format. Festo Didactic 3

4 elearning Systems The courseware is also available in three elearning formats for users who prefer a computer-based approach: eseries, facilitated by the Mind-Sight elearning System. See Pneumatics Fundamentals eseries, 6486-E, and Advanced Hydraulics eseries, SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Pneumatics Fundamentals SCORM, 6486-F, and Advanced Pneumatics SCORM, Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Pneumatics Fundamentals Stand-Alone, 6486-G, and Advanced Pneumatics Stand-Alone, Topic Coverage Introduction to Pneumatics (components, circuits, laws) Electrical Control of Pneumatic Systems PLC-Controlled Pneumatic Applications Servo Control of Pneumatic Systems Sensors Troubleshooting Estimated Program Duration: 100 hours Features & Benefits Equipment Many work surface options, including an A-Frame top to allow experiments on both sides Lockable storage available 4 Festo Didactic

5 Industrial-grade components pre-labeled with appropriate circuit symbols, providing learning reinforcement Repositionable components build a foundation of knowledge one device at a time, making it easier to teach circuit assembly Teachers can create their own circuits to reproduce specific pneumatic applications Pneumatic trainer engineered for extreme ease of use and durability Exceeds industrial safety standards Faulty component package for real-world troubleshooting Curriculum Innovative approach that allows interconnection with other products, such as hydraulics, sensors, PLCs, robots, etc. DVDs and transparencies are available to enhance student learning Curriculum available in standard student activity manuals or in job-sheet format (closely representing what a student will see in industry), in PDF format on CD-ROM as a site license. A one-time purchase with no annual renewal fee allows unlimited printing A simulation software program that mirrors 100% of the curriculum Realistic faulty component package instead of a simulated fault approach List of Available Training Systems 1 Pneumatics Fundamentals Electrical Control of Pneumatic Systems Servo Control of Pneumatic Systems Pneumatics Fundamentals (Add-On) Pneumatics Fundamentals (with Standard Bench, Unassembled) 6081-A0 1 Pneumatics Fundamentals (with Lockable Bench, Unassembled) 6081-B0 1 Pneumatics Fundamentals (with Lockable Bench, Assembled) 6081-C0 1 Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) 6081-D0 1 Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) 6081-E0 1 Troubleshooting Pneumatic Circuits 6081-F0 1 Hydraulics and Pneumatics Applications PLC (Allen Bradley) Hydraulics and Pneumatics Applications PLC (Siemens) Sensors Training System Optional Equipment 1 Work Surface (A-Frame) Expanding Work Surface (Large) Expanding Work Surface (Small) Bench (Unassembled) Dressing Panels (with Lockable Front Door) 6303-A0 1 Bench (Assembled) 6303-B0 1 Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 1 Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0 1 Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0 1 Storage/Work Surface Festo Didactic 5

6 1 1 Air Compressor 6410-B0 1 Directional Control Valve (Roller-Lever Operated) Advanced Pneumatics - eseries Pneumatics Fundamentals - eseries 6486-E0 1 Instructional DVD - Introduction to Fluid Power Instructional DVD - Fluid Power Technology at Work Instructional DVD - Pumps, Lines, Filters Instructional DVD - Control Mechanisms Instructional DVD - Actuators Optional Manual(s) 1 Pneumatics Manuals in Exercise Format (Manuals on CD-ROM) A0 1 Pneumatics Fundamentals (Courseware Figures on Transparencies) M0 1 Electrical Control of Pneumatic Systems (Courseware Figures on Transparencies) M0 1 Pneumatics Applications PLC (Student Manual) M0 1 Servo Control of Pneumatic Systems (Student Manual) M0 1 Sensors (Student Manual) M0 1 Courseware figures on CD-ROM Pneumatics Training System (all subsystems) (Student Manual) M0 1 Pneumatics Manuals in Job Sheet Format (Manuals on CD-ROM) A0 Available Training Systems Pneumatics Fundamentals The Pneumatics Fundamentals training system introduces students to the basic principles and components of pneumatics. No air compressor is supplied with the training system. Refer to the training system specifications for the compressed air supply requirements. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Can be used to supply compressed air to the Pneumatics Training Systems. 6 Festo Didactic

7 1 Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Flowmeter Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Festo Didactic 7

8 Additional Equipment Required to Perform the Exercises 1 2 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 1 3 Installation and Commissioning of a System IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 72 x 60 in) 29.4 kg (64.5 lb) Electrical Control of Pneumatic Systems The training system Electrical Control of Pneumatic Systems introduces students to the electrical control of pneumatic systems. Most of the electrical components of this training system can also be used with the Hydraulics Training Systems, Series 6080, allowing interconnection of both systems to perform more complete functions. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Expanding Work Surface (Large) DC Power Supply 6360-A0 2 Push-Button Station Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 3 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 8 Festo Didactic

9 1 Limit-Switch Assembly Relay Time-Delay Relay / Counter Pilot-Lamp Station Magnetic Proximity Switch Diffuse Reflective Photoelectric Switch Multimeter 6394-A0 1 Directional Control Valve (5/3-Way Double-Solenoid Valve) Single Solenoid-Actuated Directional Control Valve AND Function Valve (Dual-Pressure Valve) Shuttle Valve (OR Function Valve) Quick Exhaust Valve Pressure Regulator Pressure Switch Tees Connection Leads (4 Lengths) 6491-A0 Manual Manual Description Electrical Control of Pneumatic Systems (Student Manual) Table of Contents of the Manual(s) Electrical Control of Pneumatic Systems (Student Manual) ( ) 1-0 Introduction to Electrical Control of Pneumatic Systems 1-1 Familiarization with the Equipment 2-0 Electrical Concepts 2-1 Basic Electricity 2-2 Ladder Diagrams 2-3 Basic Electrically Controlled Pneumatic Circuits 2-4 Basic AND and OR Logic Function Circuits 3-0 Functional Systems 3-1 Basic Memory and Priority Electropneumatic Circuits 3-2 Multi-Pressure Systems 3-3 Sequencing Pneumatic Circuits 3-4 Time-Delay Electropneumatic Applications 4-0 Industrial Applications 4-1 Pneumatic Actuator Deceleration Circuits 4-2 Counting of Actuator Cycles 4-3 Industrial Drilling System and Safety Circuits 4-4 Garbage Compactor Simulation Circuit 5-0 Troubleshooting 5-1 Troubleshooting Electrical Control Circuits 5-2 Troubleshooting Electrically Controlled Pneumatic Systems Optional Equipment Festo Didactic 9

10 1 4 Installation and Commissioning of a System IC System Required Space (H x W x D) No additional floor space required 14.8 kg (32.6 lb) Servo Control of Pneumatic Systems The training system Servo Control of Pneumatic Systems introduces students to servo-controlled pneumatic systems and their associated circuitry. The training system courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Signal Conditioners PID Controller Position Transducer Servo Control Valve Proportional Control Valve (3/2-Way Single-Pilot Valve) Pressure Transducer Muffler Manual Manual Description Servo Control of Pneumatic Systems (Student Manual) Table of Contents of the Manual(s) Servo Control of Pneumatic Systems (Student Manual) ( ) 1 Introduction to Servo Control Valves 2 Acceleration and Deceleration Control 3 Open-Loop Position Control 4 Closed-Loop Position Control, Proportional Mode 4 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 10 Festo Didactic

11 5 Closed-Loop Position Control, Proportional-Plus-Integral Mode 6 Open-Loop Speed Control 7 Closed-Loop Speed Control, Proportional-Plus-Integral-Plus-Derivative Mode 8 Closed-Loop Pressure Control, Proportional-Plus-Integral Mode Additional Equipment Required to Perform the Exercises 1 5 Training on Servo Control of Pneumatic Systems, 0.5 day TF Optional Equipment 1 6 Installation and Commissioning of a System IC System Required Space (H x W x D) No additional floor space required 8.5 kg (18.7 lb) Pneumatics Fundamentals (Add-On) The Pneumatics Fundamentals (Add-On) training system introduces students to the basic principles and components of pneumatics. This training system is similar to , but does not include the Work Surface, All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 6 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 11

12 1 Air Bearing Pressure Gauge Flowmeter Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 7 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 12 Festo Didactic

13 1 8 Installation and Commissioning of a System IC System Required Space (H x W x D) No additional floor space required TBE Pneumatics Fundamentals (with Standard Bench, Unassembled) 6081-A0 The Pneumatics Fundamentals (with Standard Bench, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as , with the addition of an unassembled bench and two storage/work surfaces. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Work Surface Bench (Unassembled) Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 13

14 1 Flowmeter Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 9 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 1 10 Installation and Commissioning of a System IC 9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 14 Festo Didactic

15 System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, Unassembled) 6081-B0 The Pneumatics Fundamentals (with Lockable Bench, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as , with the addition of an unassembled bench with dressing panels and lockable doors, and two storage/work surfaces. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface Bench (Unassembled) Dressing Panels (with Lockable Front Door) 6303-A0 2 Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Festo Didactic 15

16 1 Flowmeter Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 11 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 11 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 16 Festo Didactic

17 1 12 Installation and Commissioning of a System IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, Assembled) 6081-C0 The Pneumatics Fundamentals (with Lockable Bench, Assembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as , with the addition of an assembled bench with dressing panels and lockable doors, and two storage/work surfaces. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Work Surface Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 2 Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 17

18 1 Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Flowmeter Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 Training on Pneumatics Fundamentals, 1.1 days TF Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 18 Festo Didactic

19 Optional Equipment 1 14 Installation and Commissioning of a System IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) 6081-D0 The Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as , with the addition of an unassembled bench with dressing panels and lockable doors, as well as two storage/work surfaces. Also, the training system includes a Work Surface (Dual A-Frame), , that replaces All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface (A-Frame) Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0 2 Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Flowmeter Loading Device Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 19

20 1 Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 15 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 1 16 Installation and Commissioning of a System IC System 15 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 16 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 20 Festo Didactic

21 Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) 6081-E0 The Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as , with the addition of an assembled bench with dressing panels and lockable doors, as well as two storage/work surfaces. Also, the training system includes a Work Surface (Dual A- Frame), , that replaces All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface (A-Frame) Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0 2 Storage/Work Surface Conditioning Unit Accumulator Vacuum Generator Directional Control Valve (3/2-Way Push-Button Valve) Flow Control Valve Directional Control Valve (5/2-Way Double-Pilot Valve) Single-Acting Cylinder Double-Acting Cylinder Bidirectional Motor Air Bearing Pressure Gauge Flowmeter Festo Didactic 21

22 1 Loading Device Tees Tubing and Accessories Long Line List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) Pneumatics (Instructor Guide) Industrial Pneumatic Technology (Student Manual) Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) ( ) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 17 Training on Pneumatics Fundamentals, 1.1 days TF Optional Equipment 1 18 Installation and Commissioning of a System IC 17 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 18 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 22 Festo Didactic

23 System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Troubleshooting Pneumatic Circuits 6081-F0 The Troubleshooting Pneumatic Circuits training system develops the skills of students in troubleshooting using specially modified components that cause erratic operation. List of Equipment 1 Conditioning Unit (Faulty) 6411-F0 1 Accumulator (Faulty) 6412-F0 1 Vacuum Generator (Faulty) 6413-F0 1 Directional Control Valve (3/2-Way Push-Button Valve, Faulty) 6420-F0 1 Directional Control Valve (5/2-Way Double-Pilot Valve, Faulty) 6422-F0 1 Loading Device (Faulty) 6480-F0 1 Tees (Faulty) 6490-F0 1 Long Line (Faulty) 6492-F0 Manual Manual Description Troubleshooting Pneumatic Circuits (Instructor Guide) Optional Equipment 1 Installation and Commissioning of a System IC Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 23

24 Hydraulics and Pneumatics Applications PLC (Allen Bradley) Hydraulics and Pneumatics Applications - PLC (Allen Bradley) is a subsystem of the Hydraulics and Pneumatics Training Systems, s 6080 and The subsystem introduces students to hydraulics and pneumatics applications controlled by PLCs. The system includes an Allen-Bradley PLC and Rockwell software. It also includes two student manuals: one applicable to hydraulics and one applicable to pneumatics. List of Equipment 1 PLC Software (RSLogix Micro, Educational) 3245-A0 1 Communication Cable (Allen-Bradley) Programmable Logic Controller (Allen-Bradley) List of Manuals Manual Description Hydraulics Applications - PLC (Student Manual) Pneumatics Applications PLC (Student Manual) Table of Contents of the Manual(s) Hydraulics Applications - PLC (Student Manual) ( ) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Hydraulic Actuators 6 Counting of Hydraulic Actuator Cycles 7 Safety Control of Hydraulic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Punching Press 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Die Casting Machine Pneumatics Applications PLC (Student Manual) ( ) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Pneumatic Actuators 24 Festo Didactic

25 6 Counting of Pneumatic Actuator Cycles 7 Safety Control of Pneumatic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Stamping Machine 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Injection Molding Machine Additional Equipment Required to Perform the Exercises 1 20 Personal Computer Training on PLC Applications, 0.8 day TF System Computer Requirements Intended Location Dimensions (H x W D) A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Installed on the work surface of a Hydraulics Training System. TBE TBE Hydraulics and Pneumatics Applications PLC (Siemens) applicable to pneumatics. List of Equipment Hydraulics and Pneumatics Applications - PLC (Siemens) is a subsystem of the Hydraulics and Pneumatics Training Systems, s 6080 and The subsystem introduces students to hydraulics and pneumatics applications controlled by PLCs. The system includes a Siemens PLC. It also includes two student manuals: one applicable to hydraulics and one 1 PLC Software (Siemens - STEP 7 Micro/WIN) Communication Cable (Siemens) Programmable Logic Controller (Siemens) Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 21 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 25

26 List of Manuals Manual Description Hydraulics Applications - PLC (Student Manual) Pneumatics Applications PLC (Student Manual) Table of Contents of the Manual(s) Hydraulics Applications - PLC (Student Manual) ( ) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Hydraulic Actuators 6 Counting of Hydraulic Actuator Cycles 7 Safety Control of Hydraulic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Punching Press 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Die Casting Machine Pneumatics Applications PLC (Student Manual) ( ) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Pneumatic Actuators 6 Counting of Pneumatic Actuator Cycles 7 Safety Control of Pneumatic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Stamping Machine 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Injection Molding Machine Additional Equipment Required to Perform the Exercises 1 22 Personal Computer Training on PLC Applications, 0.8 day TF Optional Equipment 22 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 26 Festo Didactic

27 1 24 Installation and Commissioning of a System IC System Computer Requirements Intended Location A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Installed on the work surface of a Hydraulics training system. TBE TBE Sensors Training System exercises in the included courseware. The Sensors Training System familiarizes students with the operation of various types of sensors. The training system is an add-on to the Electrical Control of Hydraulic Systems, , and Electrical Control of Pneumatic Systems, It does not include a work surface and the sensors must be installed on a work surface of the Hydraulics and Pneumatics Training Systems in order to perform the The system contains a selection of photoelectric, inductive, and capacitive sensors representative of what is found in the industry. The training system provides a comprehensive, high-quality, and cost-effective solution to rapidly build student knowledge in sensors. Each sensor is mounted on a flexible support attached to a metal base whose fixations can be inserted into the perforations of the trainer work surfaces. The sensor inputs and outputs are accessible through banana jacks, allowing for easy system setup. The sensors are protected against bad connections and reverse polarity, and are identified with the proper symbol on their base. All components meet industrial safety standards. A block, on which reflectors have been added, is used to observe the characteristics of each sensor. The Sensors courseware consists of a student manual and an instructor guide. The student manual is divided into seven hands-on exercises. Each exercise provides a clearly stated objective, a discussion, a summary of the exercise procedure, a detailed exercise procedure, and a conclusion. The instructor guide contains the measurement results as well as the answers for each hands-on exercise of the student manual. List of Equipment 24 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 27

28 1 Background Suppression Photoelectric Switch Polarized Retroreflective Photoelectric Switch Inductive Proximity Switch Capacitive Proximity Switch Diffuse Reflective Photoelectric Switch Fiber-Optic Photoelectric Switch Reflective Block List of Manuals Manual Description Sensors (Student Manual) Sensors (Instructor Guide) Table of Contents of the Manual(s) Sensors (Student Manual) ( ) 1 Introduction to Sensors 2 Diffuse Reflective Photoelectric Switches 3 Background Suppression Photoelectric Switches 4 Fiber-Optic Photoelectric Switches 5 Polarized Retroflective Photoelectric Switches 6 Capacitive Proximity Switches 7 Inductive Proximity Switches System Intended Location On the work surface of another training system such as the Hydraulics or Pneumatics Training Systems 555 x 290 x 202 mm (21.9 x 11.4 x 8 in) 3.8 kg (8.4 lb) Equipment Description PLC Software (Siemens - STEP 7 Micro/WIN) The PLC Software (Siemens - STEP 7 Micro/WIN), , is a programming software that is required for programming the Programmable Logic Controller (Siemens), Festo Didactic

29 Computer Requirements A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. PLC Software (RSLogix Micro, Educational) 3245-A0 The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers). It is a Windows -based application produced by Rockwell Software that allows PLC programming using a personal computer. The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-andreplace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license ( 3245-A) or as a commercial license ( 3245-B). Computer Requirements A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 29

30 Communication Cable (Siemens) This communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to a programmable logic controller (Siemens), thus making it possible to program and monitor the PLC. Communication Cable (Allen-Bradley) The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC. Communication Cable Type Length 8 pin mini DIN to 9 pin D shell 2 m (6.5 ft) 30 Festo Didactic

31 Programmable Logic Controller (Siemens) The Programmable Logic Controller (Siemens) is mounted on a metal base which allows it to be clamped onto a perforated work surface. The PLC has the capacity to accept eight 24 V dc input signals from input elements, such as push buttons, limit switches, magnetic switches, and photoelectric switches. It can control up to six 24 V dc output devices, such as pilot lamps and solenoids. All PLC inputs and outputs are terminated with banana jacks to ease system setup. Features & Benefits Compact design Digital I/O: eight inputs (24 V dc) and six outputs (24 V dc) Fully configurable, integrated PID controller Requires programming software, , and communication cable, Used with the Hydraulics and Pneumatics training systems, s 6080 and 6081, includes courseware Form factor compatible with the perforated work surfaces of the Hydraulics and Pneumatics training systems Manufacturer Siemens CPU Type SIMATIC S7-200 Power Discrete Inputs Quantity 8 Ratings Discrete Outputs Quantity 6 Type Ratings Program Memory Data Memory 24 V dc 24 V dc Sourcing 24 V dc 0.75 A 4 kb 2 kb 200 x 240 x 200 mm (7.9 x 9.4 x 7.9 in) TBE Festo Didactic 31

32 Programmable Logic Controller (Allen-Bradley) The Programmable Logic Controller (Allen-Bradley) is mounted on a metal base which allows it to be clamped onto a perforated work surface. The PLC has the capacity to accept eight 24 V dc input signals from input elements, such as push buttons, limit switches, magnetic switches, and photoelectric switches. It can control up to six 24 V dc output devices, such as pilot lamps and solenoids. All PLC inputs and outputs are terminated with banana jacks to ease system setup. Features & Benefits Compact design Digital I/O: eight inputs (24 V dc) and six outputs (24 V dc) Fully configurable, integrated PID controller Form factor compatible with the perforated work surfaces of the Hydraulics and Pneumatics training systems Requires programming software, 3245-A, and communication cable, Used with the Hydraulics and Pneumatics training systems, Series 6080 and 6081, includes courseware Manufacturer Allen-Bradley CPU Type MicroLogix 1100 Power Discrete Inputs Quantity 10 Ratings Discrete Outputs Quantity, Type, and Ratings Program Memory Data Memory 24 V dc 24 V dc Two relay outputs Two 24 V dc FET outputs Two high-speed 24 V dc FET outputs 4 kb 4 kb 200 x 240 x 200 mm (7.9 x 9.4 x 7.9 in) TBE 32 Festo Didactic

33 Work Surface The Work Surface consists in a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which components can be mounted. The Work Surface can be placed atop a regular work table or on an optional bench, such as the 6303, which provides mobility and storage space. Work Surface (A-Frame) x 900 x 700 mm (3 x 35.5 x 27.5 in) when the perforated work surface is lowered 16.8 kg (36.6 lb) The Work Surface (A-Frame) consists of two sloping work surfaces joined at the top and braced at their base by a universal drip tray. It allows two groups of students to connect separate circuits. It can be placed atop a regular work table or on an optional bench, such as the 6303, which provides mobility and separate storage for the components. 540 x 900 x 820 mm (21.3 x 35.5 x 32.3 in) 23.6 kg (52 lb) Festo Didactic 33