Dosing Filling Packing The Allrounder from the Allgäu

Transcription

1 GRUNWALD ROTARY MACHINES... WE HAVE THE KNACK! Dosing Filling Packing The Allrounder from the Allgäu

2 GRUNWALD ROTARY MACHINES... YOUR PRODUCT IS THE CENTRE OF OUR ATTENTION! Due to changing habits and purchasing behaviour of the consumers the food and beverage industry developed different varieties of new products and product variants in the past few years. Innovative ideas are required for gaining the customers' favour and market shares with more and more keen competition at the supermarket shelves. Many of our food products became branded articles and not only the product but also the packaging is decisive for being a success with regard to sales. Striving of the food brands for an independent and distinctive appearance in the market place means a high demand on the packing and the creativity of the packing designers. Today this is often as important as the ideas of the product developers and the food technologists. For many years GRUNWALD has been a competent partner regarding dosing, filling and packing. The attribute "The Allrounder from the Allgäu" is no accident. As the GRUNWALD filling machines have their traditional roots in dairy they have been successfully used in many fields of the food, delicatessen, petfood and cosmetics industry all over the world. GRUNWALD ROTARY GRUNWALD GRUNWALD HITTPAC On the basis of our many years' experience with different types of products, cups and lids we have developed innovative, individual, flexible and reliable machines. GRUNWALD rotary machines guarantee our customers a high efficiency in their daily production. GRUNWALD rotary machines have been designed on the basis of the following proven features: closed base plate (no contamination from below) service-friendly drive concept, easy-to-survey visually attractive design by means of open construction with corner posts and solid protective doors minimum of space requirements easy access low, operator-friendly overall height innovative hygienic design easy cleaning due to reduction of components in the filling area extremely low noise nevel even at a speed of more than 50 cycles/min. quick product and format change high availability optimum price/performance ratio 3

3 GRUNWALD TECHNOLOGY... AN ABUNDANCE OF POSSIBILITIES! Das An Excellent Flaggschiff Idea! unter den GRUNWALD rundläufern Example: -lane, for dairy products In order to meet the requirements of our customers and their different products flexible machines are required. GRUNWALD cup filling machines do not only succeed by their sophisticated and proven design but also by their individual optional equipment and their technology in detail. The large number of options shows how flexible GRUN- WALD rotary machines are: Drives pneumatic drive for auxiliary functions mechanical drive step-bystep motion gear with cams electronic drive servo drive Fillers piston filler piston filler EASYCLEAN with EHEDG certificate chamber doser auger filler flow metering system weighing system Filling accessories (nozzles) tappet valve membrane valve rotary cutter wire cutter filling nozzles Types of closure sealing aluminium/plastic sealing aluminium/aluminium sealing aluminium/glass sealing plastic/plastic (pre-cut or from the reel) screw caps e.g. twist-off lid snap-on lid Sealing techniques pneumatic heat sealing mechanical heat sealing hydraulic heat sealing Cleaning manual intermediate CIP Hygiene laminar air flow sterile air covers packing material sterilization Electric modern electronic PLC control with operator-friendly panel electronic cam sequential circuit wid deadtime compensation automatic starting and emptying programme Many advantages speaking in favour of GRUNWALD, the Allrounder from the Allgäu! GRUNWALD trolley: our ideas with regard to e.g. 3 ) Large dimensioned cam discs for a calm, optimized motion. Very reliable and subject to low servicing. ) Electronic servo drives offering the possibility of storing and selecting many different cam profiles for the corresponding products 3) Compensation cylinder for high-viscosity products, e.g. butter, margarine, pâté The GRUNWALD, awarded with the if design award 00, filled the experts with enthusiasm. The ingenious servo technology of this machine gave important dynamics for the complete field of rotary machines. switching angle rotary table movement dosing piston movement lifting movement can be individually adjusted and stored for each product and each cup size. Due to a quick change system for format plates motorized cup height a rapid format change is possible without the use of tools. This means: optimum filling level perfect weight accuracy higher speed more flexibility The is suitable for liquid to pasty products or products which are nonpumpable, e.g. freshly prepared salads butter and margarine sauces, mustard, mayonnaise pâté, meat and petfood soups motorized cup height agitator in the hopper product feeding via compensation cylinder gas injection intermediate cleaning date coding with colour ink cartridges, ink jet or laser cutting/sealing stations for aluminium or plastic film laminar air flow registration of production data open space for cup and lid storage cup turning station rapid format change with trolley Speed/Dosing range to 4 lanes approx.,500 0,000 cups/h Dosing range: 0,700 ccm format change increases the 4 efficiency of your production. 5

4 Flagship Das Flaggschiff of the GRUNWALD unter den GRUNWALD Rotary Machines! rundläufern ROTARY 000 Enormously versatile! ROTARY 000 ROTARY 000 Example: 4-lane, for curd cheese automatic storage systems viewing panels in the drive area ROTARY 000 Example: 4-lane, for cream products laminar air flow automatic storage systems EASYCLEAN filler CIP-cleanable drainage troughs all around A successful story! When the first ROTARY machine was developed and designed several years ago, it was unforeseeable that this concept would have such a resounding success on the market. A large number of customers at home and abroad have recognized these convincing advantages and made a decision for a ROTARY machine from GRUNWALD. They use these machines for multi-shift operation to their economic benefit. Innovative technology! The present ROTARY machines succeed by the large number of new developments. Many of the innovative ideas GRUNWALD have developed in the past few years are included in these successful rotary machines. Drive upon request! complete servo version with 4 servo motors partial servo version with servo motors with mechanical drive On the basis of our core programme we design individual machines with different technical features according to the customer's specification. A large number of different cups, trays and jars made of different materials with lids made of different materials (pre-cut or from the reel) can be handled. Cup and lid storages are possible due to an optimum use of the space available. High capacity! ROTARY 000 Dimensions,040 x,040 mm to 6 lanes approx. 5,000 5,000 cups/h Dosing range: 0,700 ccm Dimensions,540 x,540 mm to 4 lanes approx.,500 0,000 cups/h Dosing range: 0,700 ccm ROTARY 500 Dimensions,00 x,00 mm to 3 lanes approx.,500 7,500 cups/h Dosing range: 0,300 ccm The machine model number corresponds to the average speed per hour, depending on the cup size, number of the lanes and fixed formats the ROTARY machines can be ideally adapted to the product and speed you require. ) Removable cup setter ROTARY machines are suitable for products which are liquid, pasty or non-pumpable, e.g. freshly-prepared salads butter and margarine sauces, mustard, mayonnaise pâté, meat and petfood motorized cup height motorized volume automatic speed agitator in the hopper product feeding via compensation cylinder filler with servo drive gas injection intermediate cleaning date coding with colour ink cartridges, ink jet or laser cutting/sealing stations for aluminium foil and plastic film from reel laminar air flow registration of production data open space for cup and lid storage cup turning station rapid format change with trolley Piston filler EASYCLEAN with EHEDG certificate ) Traverse unit for ink jet coding unit 6 7

5 A Class of its own! Speed/Dosing range Dimensions:,540 x,540 mm to 4 lanes approx.,500 0,000 cups/h Dosing range: 0,700 ccm Das Proven Flaggschiff Concept! unter den GRUNWALD rundläufern Example: lane for curd and cream cheese with sealable PP snap-on lid closure and with format quick change system / see ROTARY 000 (page 7) Example: lane, for delicatessen salads hinged control cabinet viewing panels in the drive area ) Headspace gas injection to reduce the remaining oxygene ) Tiltable hopper for quick cleaning Compact and Flexible! ROTARY 500 Speed/Dosing range ROTARY 500 Dimensions:,00 x,00 mm to 3 lanes approx.,500 7,500 cups/h Dosing range: 0,300 ccm / see ROTARY 000 (page 7) ROTARY 500 Example: lane, for sauces, soups and delicatessen salads M HITTPAC AKH-09 HITTPAC AKH On the basis of our innovative technology we completely revised this product line and adapted it to the challenges of the market. GRUNWALD sums it up: straight forward concept, easy operation and quick changeover, high flexibility and a competitive price/performance ratio. This also makes the HITTPAC a real hit for you! Dimensions:,670 x,670 mm to 6 lanes approx.,400,000 cups/h Dosing range: 0,500 ccm M Dimensions:,670 x,670 mm to 4 multicups approx.,400 9,600 cups/h Dosing range: ccm HITTPAC machines are suitable for liquid to pasty products or non-pumpable products, e.g. freshly-prepared salads butter and margarine sauces, mustard, mayonnaise cereals ) Multicups for dairy products Depending on the model GRUNWALD HITTPAC machines are available with a large number of interesting options: exchange format sets for different cup sizes motorized volume lifting movement during dosing compensation cylinder agitator in the hopper insulated/heated hopper pre-filler/post-filler seal lid/snap-on lid station indented guarding for cup and snap-on lid station date coding with colour ink cartridges, ink jet or laser laminar air flow/sterile air cup turning station multi cups ) Quick change individual cup segments making the 8 machine extremely versatile. 9

6 Swiss Precision with GRUNWALD Technique! HITTPAC AKH-09 These rotary machines are available as the HITTPAC AKH-09R with relay control and as the HITTPAC AKH- 09S with PLC control. They have a solid construction, a versatile design and offer an attractive price/performance ratio. Due to the fact that the AKH- 09 machines can be equipped with a large number of options and extra equipment later they offer high flexibility. HITTPAC AKH-09 Dimensions: 945 x 945 mm to lane approx.,400 4,800 cups/h dosing range: ccm PLC control with operator panel motorized weight intermediate cleaning GRUNWALD machines for dosing, filling and packing have been well-known for quality and reliability in the food industry for many years. Rotary machines ROTARY HITTPAC GRUNWALD... A STRONG PROGRAMME! ROTARY HITTPAC Inline machines From liquid to pasty products or non-pumpable products, e.g. FOODLINER FLEXLINER FOODLINER FLEXLINER HITTPAC AKH-09 S Example: lane, for curd cheese CIP-cleanable filling station freshly-prepared salads sauces, mustard, mayonnaise cereals Dosing machines SERVODOS FLEXODOS MEGADOS SEMIDOS Small but Efficient! HITTPAC AKH-005 HITTPAC AKH-005 Example: lane for dairy products The HITTPAC AKH-005 is a solid, mobile, semi-automatic cup filling machine which is ideally suited for small batch productions, laboratories, co-packers or agricultural plants. automatic destacking and placing of the cups automatic filling and sealing date coding unit (option) Manual placing of the seal lids and manual removal of the cups. HITTPAC AKH-005 lane approx cups/h dosing range: 0 00 ccm The HITTPAC AKH-005 is suitable for liquid products, e.g.: sauces juice milk, cream, yoghurt fruit yoghurt with small fruit pieces etc. ) Solid mechanical drive with safety clutch. ) The compact filling station with rotary valve as one unit guarantees easy and quick cleaning. In addition to our core programme for filling and dosing machines our product line also includes packing systems and manual benchtop sealers, machine components and stainless steel tubes. SAFEPACK packing system ascending conveyor lidding machines sealing machines stainless steel tubes machine components 0 SERVODOS SAFEPACK FLEXODOS Ascending conveyor MEGADOS Lidding machine

7 GRUNWALD... INNOVATIVE AND EXPERIENCED! To solve the most different problems and tasks is a continuous innovation process for our development engineers, designers and programmers. Striving for perfection, our potential for new ideas is the key to our success. They are the moving spirit of GRUNWALD. New ideas and innovation in favour of our customers. Giving detailed information is the first important step for finding solutions according to our customers specifications. Our know-how, our creativity, the great demands on ourselves and the quality of our services have made GRUNWALD the epitome of high quality. Due to our flexibility, speed and reasonable price/performance ratio, short delivery times and prompt and reliable services we established long-standing business relationships with many customers. Dosing Filling Packing The Allrounder from the Allgäu HERBERT GRUNWALD GMBH Pettermandstraße 9 D-8839 Wangen im Allgäu Phone / Fax / info@grunwald-wangen.de