Ramp Trailer Tongue 1/2 x 4" Bolt (2*) Assembly

Transcription

1 FLOE RAMP & TILT TRAILERS Parts List Mount 1/2" Flat Washers (8) /2 x 1 1/4" Hex Bolts (4) /2" Lug Nuts (10) Tires (2 Per ) 3" Rise OR Lock Nuts (4) Teflon Insulator (2) " Rise Ramp 1/2 x 4" Bolt (2*) Starwasher (2*) /2" Aluminum Nut (2*) * NOTE: (3) Nuts, Bolts and Starwashers are required on 20', 26' & 28' trailer tongues Tilt 1/2 x 5" Bolt (1) 1/2" Flatwasher (4) 1/2" Locknut (1) Tie Down Mount Jack (If Equipped) Pre-Installed Clamp (Tilt Only) Ft. 2 Sets (1) 2200 lb 3" Rise 1 Set 12 Ft. 2 Sets (1) 2200 lb 3" Rise 1 Set 12 Ft. 2 Sets (2) 2200 lb 3" Rise 2 Sets Versa-Lock (See Sheet 5) Ft. 14 Ft. Single 20 Ft. 3 Sets (2) 2200 lb 3" Rise 2 Sets 3 Sets (1) 3000 lb 1" Rise 1 Set 4 Sets (2) 2200 lb 1" Rise 2 Sets 3/8 x 3 3/4" Bolts (4) /8" Lockwashers (4) Tie Down Bar Ft. Tri 6 Sets (3) 2200 lb 1" Rise 3 Sets 9/2/03 3/8" Alum Nuts (4) Sheet 1 of 5 Manufactured by: Floe International, Inc State Hwy 65 McGregor, MN 55760

2 FLOE Ramp s Instructions Mount 1/2" x 4" Bolt, and star washer 1. Unbolt the tongue from shipping tabs. (These bolts, nuts and star washers will be used to attach the tongue to the trailer. 2. Connect the tongue harness to the wire harness on the trailer. Be sure that the plastic wire loom covers the wire harness as it passes through the hole in the tongue. 3. Fasten the tongue to the tongue mount using the same bolts, nuts and star washers used for shipping. (Note: 20' - 28' trailers use 3 bolts per tongue.) Torque to 100 ft./lbs. Sheet 2 of 5

3 FLOE Tilt s Instructions The clamp will not fit over coupler end of tongue. It is important to slide non-coupler end of the tongue through the clamp before attaching it to the mount. NOTE: Clamp 1/2 x 5" Bolt, Starwasher, & & Lockwasher 1. Unbolt the tongue from shipping tabs. The 1/2 x 5" bolt, locknut & (4) flat washers are used to attach the tongue to the trailer. The 3/8" bolt and nut are used for shipping only. 2. Loosen the tongue clamp by turning the T-bolt. Remove hair pin clip from the tongue mount. slide tongue into tongue mount through the clamp. (See ). 3. Connect the tongue harness to the wire harness on the trailer. 4. Bolt the tongue to the tongue mount using the 1/2" x 5" bolt, locknut, and (4) flat washers as shown above. Torque to 45 ft./lbs. 5. Slide the 8" wire cap over the exposed wire harness at the back of the trailer. Sheet 3 of 5

4 FLOE Ramp & Tilt s Instructions 1. Place teflon insulators on the axle beam mount and line up holes. Some trailers will have two sets of holes with the front set as the standard location. The rear set can be used to add tongue weight. 2. Set axle(s) on top of Teflon insulators so trailing arm taper is to the rear of trailer. Start each of the four bolts but do not snug up yet. See and 3. Pick a point on the outer edge of the axle(s) that can be easily measured to on both sides. Measure from the center of the coupler to these points (fig. 3). Adjust axles so these two measurements are equal to within 1/16". If mounting more than one axle, start with the rear and work forward. 4. Tighten all four bolts to 75 ft/lbs. Recheck alignment. 1/2-13 x 1 1/4" BOLT 1/2" FLAT WASHER AXLE (TRAILING ARM TOWARDS REAR OF TRAILER) TEFLON INSULATOR AXLE BEAM MOUNT 1/2" LOCK NUT AND FLAT WASHER AXLE BEAM FRONT (Shown Upside Down) REAR IMPORTANT: For proper alignment these two measurements from #4 must be within a 1/16" of each other. Mounting Wheels/Connecting Brakes 1. Start all lug nuts by hand to prevent cross threading and to ensure proper seat. 2. Tighten bolts in the sequence detailed below in stages, first tighten to 25 ft/lbs, then 60 ft/lbs, and finally 80 ft/lbs. 3. Fill tires to appropriate PSI. CAUTION: USE OF OVERSIZED TIRES 1 WILL RESULT IN SERIOUS DAMAGE TO TRAILER Surge Brake s 1 Insert brake lines into rear of hub back plates. 2. Fill surge actuator with DOT-3 brake fluid and bleed brakes by following brake manufacturers instructions. Electric Brake s. Figure 4 1. Slide 3" piece of shrink tubing over elec. brake line connections on the trailer. 2. Connect elec. brake lines from trailer to lines on hub back plate. Position shrink tubing completely over connection and shrink with heat gun. Sheet 4 of 5

5 FLOE Versa-Lock Instructions 1. Slide spacer tube and handle over threaded rod. Thread 1/2" nut down to handle and tighten so handle is perpendicular (90 ) to tie down lock. Torque to 60 ft/lbs. See. Lever assembly # Threaded Rod # Handle # /2-20 Nut # Grip # Washer # Spacer # Tie down lock Tie down lock Tie down bar Handle 2. Insert threaded rod through tie down bar from the bottom. The tie down lock and handle assembly should be on the bottom (flat) side of bar. Slide the washer over rod. Screw the lever assembly onto the rod until 1" of thread is sticking out the top of lever assembly. See. 3. Before using the Versa-Lock to secure a load, read and understand the instructions on how to use it. WARNING: Failure to read the Versa-Lock use instructions prior to using it could result in severe damage to the cargo it is meant to hold, cause a road hazard or even death. Sheet 5 of 5