Axial piston variable pump (A)A10VSO (US-Version)
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- Ira Nash
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1 Electric Drives and Controls Hydraulics inear Motion and Assembly Technologies Pneumatics ervice Axial piston variable pump (A)A10VO (U-Version) RA A/ /40 Replaces: Data heet eries 31 ize NG18 to 140 Nominal pressure 4000 psi (280 bar) Maximum pressure 5100 psi (350 bar) Open circuit Contents Ordering code for standard range 2 Technical data 4 Technical data standard units 6 Technical data high speed units only 7 Technical data 8 Operating curves for pumps with pressure control 9 DG Two point, direct control 10 DR Pressure control 11 DRG Pressure control, remote 12 DFR/DFR1 Pressure and flow control 13 DFR Pressure-flow-power control 14 Dimensions, size 18 to Through drive dimensions 28 Combination pumps A10VO + A10VO 31 Installation instructions 32 General instruction 36 Features Variable axial piston pump of swashplate design for hydrostatic drives in open circuits The flow is proportional to the drive speed and displacement. The flow is infinitely variable through adjustment of the swashplate angle. 2 case drain ports Good suction characteristics Permissible continuous pressure 280 bar ow noise level ong service life Axial and radial loading of drive shaft possible High power to weight ratio Wide range of controls hort response times The through drive is suitable to mount additional gear or piston pumps of up to the same displacement size, i.e. 100% through drive torque.
2 2/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Ordering code for standard range (A)A10V O / 31 V Type of rotary group HFA, HF, HFC -Fluids E High-peed-Version H Axial Piston Unit washplate design, variable (A)A10V Operating mode 03 Pump, open circuit O ize 04 Displacement V g max in in (cm 3 ) (18) (28) (45) (71) (100) (140) 05 Control devices Two-point control, directly operated DG Pressure control DR hydraulic, remotely controled DRG - T open DFR with hydraulic flow control, - T closed with flushing function DFR1 electric displacement control with press. control DFE1 1) electric pressure control, inverse proportional curve ED 2) Pressure, flow and power control DFR eries 06 eries 3, Index 1 31 Direction of Viewed from drive shaft clockwise R 07 counter-clockwise eals 08 FKM (Fluor-caoutchouc) V Drive shaft plined shaft, ANI 92.1a, standard shaft 09 imilar to shaft however for higher input torque R plined shaft to AE J744, reduced diameter, not for through drive U Parallel shaft AE with key J744 (IO ) K Mounting flange AE J744 2-bolt C 10 AE J744 4-bolt D 1) see RE ) see RE l = Available m = In preperation Not available = Not for new projects = Preferred program
3 RA A/07.09 (A)A10VO osch Rexroth Corporation 3/36 Ordering code for standard range (A)A10V O / 31 V ervice line ports AE flanged ports at opposite side, 62 UNC mounting bolts 11 AE flanged ports at opposite side, 92 UNC mounting bolts Through drive Without through drive N00 Flange AE J744 Coupling for splined shaft 1) 82-2 (A) 5/8 in 9T 16/32DP 16-4 (A) K (A) 3/4 in 11T 16/32DP 19-4 (A-) K () 7/8 in 13T 16/32DP 22-4 () K () 1 in 15T 16/32DP 25-4 (-) K (C) 1 1/4 in 14T 12/24DP 32-4 (C) K (C) 1 1/2 in 17T 12/24DP 38-4 (C-C) K (D) 1 3/4 in 13T 8/16DP 44-4 (D) K17 1) Coupler for splined shaft to ANI 92.1a-1976 (spline execution to AE J744) l = Available m = In preperation Not available = Not for new projects = Preferred program
4 4/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Technical Data Hydraulic fluids Prior to project design, please see our technical data sheets RE (mineral oil), RE (environmentally acceptable fluids) and RE (HF-fluids) for detailed information on fluids and operating conditions. When using HF- or environmentally acceptable fluids attention must be paid to possible limitations of the technical data, if necessary contact us. (when ordering please state in clear text the fluid to be used). For operation on kydrol fluid please consult us. Operating viscosity range For optimum efficiency and service life we recommend that the operating viscosity be chosen in the range of: n opt = opt. operating viscosity U ( mm 2 /s) referred to tank temperature (open circuit). imit of viscosity range For critical operating conditions the following values apply: n min = 60 U (10 mm 2 /s) for short periods (t 1 min) at max. permissible case drain temperature of 195 F (90 C). Please note, that the max fluid temperature of 195 F (90 C) is also not exceeded in certain areas (for instance bearing area) The fluid temperature in the bearing area is approx. 7 F (5 K) higher than the average leakage fluid temperature. n max = 4640 U (1000 mm 2 /s) for short periods (t 1 min) on cold start (t min = p 435 psi (30 bar), n 1000 rpm, -13 F (-25 C)) At temperatures between -13 F (-25 C) and -40 F (-40 C) special measures may be required, depending on installation conditions. Please consult us for further information. For detailed information on operation with low temperatures see data sheet RE election diagram Viscosity n U (mm 2 /s) F C VG 68 VG 46 VG 32 VG 22 VG 100 U mm 2 /s mm 2 /s C F U 42 Notes on the selection of the hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the tank (open circuit )in relation to the ambient temperature. The fluid should be selected so that within the operating temperature range, the viscosity lies within the optimum range (n opt ), see shaded section of the selection diagram. We recommend to select the higher viscosity grade in each case. Example: at an ambient temperatue of C the operating temperature in the tank is 140 F (60 C). In the optimum viscosity range (n opt ; shaded area) this corresponds to viscosity grades VG 46 resp. VG 68; VG 68 should be selected Important: The leakage fluid (case drain fluid) temperature is influenced by pressure and input speed, and is always higher than the tank temperature. However, at no point in the circuit may the temperature exceed 195 F (90 C). If it is not possible to comply with these conditions because of extreme operating parameters or high ambient temperatures, please consult us. Filtration of fluid The finer the filtration the better the achieved cleanliness of the fluid and the longer the service life of the axial piston unit. In order to ensure a reliable functioning of the axial piston unit it is necessary to determine the fluid cleanliness class through a gravimetric evaluation; a cleanliness level of at least 20/18/15 to IO 4406 is required. If above mentioned grades cannot be maintained please consult us. t min = -40 F (-40 C) Temperature t in F ( C) t max = 240 F (115 C)
5 RA A/07.09 (A)A10VO osch Rexroth Corporation 5/36 Technical Data Operating pressure range Direction of flow to Pressure at suction port (inlet) Inlet pressure p abs min 12 psi (0,8 bar) absolute p abs max 145 psi (10 bar) 1) absolute Minimum permissible inlet pressure at port at increased drive speed In order to prevent damage to the pump (through cavitation) it is necesssary to maintain a minimum inlet pressure. This minimum required inlet pressure level depends on the drive speed and the pump displacement. These values do not apply however to the High-peed version (see table of values on page 7). peed n/n max 1,2 1,1 1,0 0,9 0,7 0,8 Displacement V g /V g max 0,9 1,0 (bar) psi (1,6) (1,4) (1,2) (1,0) (0,9) (0,8) ,5 14, ,5 Inlet pressure p abs Case drain pressure Maximum case drain pressure (at ports, 1 ): Maximum 7 psi (0,5 bar) higher than the inlet pressure at port, but not higher than 29 psi (2 bar) absolut. p max abs 29 psi (2 bar) 1) Pressure at service line port (pressure port) Nominal pressure p nom 4000 psi (280 bar) absolute Maximum pressure p max 5100 psi (350 bar) absolute Total duration of exertion 300 h ingle duration of exertion 2,5 ms Minimum outlet pressure 145 psi (10 bar) 1) Rate of pressure change R A psi/s (16000 bar/s) Pressure p p nom Dp Dt time t To safeguard against over pressure pump safety blocks to RE and RE for direct mounting onto the AE flange ports can be ordered separately. Definition Nominal pressure p nom The nominal pressure corresponds to the maximum design pressure. Maximum pressure p max The maximum pressure corresponds to the maximum operating pressure within the single operating period. The sum of the single operating periods must not exceed the total operating period. Minimum pressure (high-pressure side) Minimum pressure in the pump outlet side (port ) that is required in order to prevent damage to the axial piston unit. Rate of pressure change R A Maximum permissible pressure build-up and pressure reduction speed with a pressure change over the entire pressure range. Pressure p Individual operating period Peak pressure p max Nominal pressure p nom t 1 t 2 t n Minimum pressure (in pump outlet) Time t Total operating period = t 1 + t t n 1) Other datas on request
6 6/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Technical data standard units Table of values (theoretical values, without efficiencies and tolerances; values rounded ) ize NG Displacement variable pump V g max in 3 (cm 3 ) 1.10 (18) 1.71 (28) 2.75 (45) 4.33 (71) 6.1 (100) 8.54 (140) peed 1) Flow maximum at V g max n max rpm maximum at V g < V g max 2) n max perm. rpm at n max und V g max q v max gpm (/min) (59) (84) (117) (156) (200) (252) at n = 1800 rpm q v gpm Power (/min) (32) (59) (81) (128) (180) (252) at n max Δp = 4000 psi P max HP Δp = 280 bar (kw) (30) (39) (55) (73) (93) (118) at n = 1800 rpm P HP( kw) 19 (15) 31 (24) 50 (38) 79 (69) 111 (84) 156 (118) Torque Δp = 4000 psi T max lb-ft at V g max and Δp = 280 bar (Nm) (80) (125) (200) (316) (445) (623) Δp = 1450 psi T lb-ft Δp = 100 bar (Nm) (30) (45) (72) (113) (159) (223) Torsional stiffness Drive shaft c lb-ft/rad (Nm/rad) (11000) (22300) (37500) (71884) (121142) (169537) Drive shaft R c lb-ft/rad (Nm/rad) (14800) (26300) (41000) (76545) ( ) ( ) Drive shaft U lb-ft/rad (Nm/rad) (8090) (16695) (30077) (52779) (91093) ( ) Drive shaft K c lb-ft/rad (Nm/rad) (13340) (26189) (43905) (82112) (135303) (196844) Moment of inertia lbs-ft J rotary unit TW (kgm 2 ) ( ) (0.0017) (0.0033) (0.0083) (0.0167) (0.0242) Case volume V gal () 0.1 (0.4) 0.2 (0.7) 0.26 (1.0) 0.4 (1.6) 0.6 (2.2) 0.8 (3.0) Weight (without through drive) approx. m lbs (kg) 26.5 (12) 33 (15) 46 (21) 73 (33) 99 (45) 132 (60) 1) Values shown are valid for an absolute pressure (p abs ) of 15 psi (1 bar) at inlet port and use with mineral oil (with a specific weight of 0,0073 lb/gal (0,88kg/)). 2) Values are valid for V g V g max or increase of inlet pressure p abs at inlet port (see diagram page 5) Note Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. The permissible values can be determined through calculation. Determination of size Flow q V = Torque T = Power P = V g n h V [gpm V g = Displacement per revolution in in 3 (cm 3 ) 231 (1000) (/min)] Dp = Differential pressure in psi (bar) V g Dp [lb-ft n = peed in rpm (min -1 ) 24 (20) p h mh (Nm)] h V = Volumetric efficiency 2p T n = q V Dp [HP h mh = Mechanical-hydraulic efficiency (60000) 1714 (600) h (kw)] t h t = Total efficiency (h t = h V h mh )
7 RA A/07.09 (A)A10VO osch Rexroth Corporation 7/36 Technical data high speed units only Tabel of values (theoretical values, without efficiencies and tolerances; values rounded ) ize NG Displacement variable pump V g max in 3 (cm 3 ) 2.75 (45) 4.33 (71) 6.1 (100) 8.54 (140) peed 1) Flow maximum at V g max n max rpm maximum at V g < V g max 2) n max perm. rpm at n max and V g max q v max gpm (/min) (135) (181) (230) (287) at n = 1800 rpm q v gpm Power (/min) (81) (128) (180) (252) at n max Δp = 4000 psi P max HP Δp = 280 bar (kw) (62) (84) (107) (132) at n = 1800 rpm P HP( kw) 50 (38) 79 (59) 111 (84) 156 (118) Torque Δp = 4000 psi T max lb-ft at V g max and Δp = 280 bar (Nm) (200) (316) (445) (623) Δp = 1450 psi T lb-ft Δp = 100 bar (Nm) (72) (113) (159) (223) Torsional stiffness Drive shaft c lb-ft/rad (Nm/rad) (37500) (71884) (121142) (169537) Drive shaft R c lb-ft/rad (Nm/rad) (41000) (76545) ( ) ( ) Drive shaft U lb-ft/rad (Nm/rad) (30077) ( ) (34463) ( ) Drive shaft K c lb-ft/rad (Nm/rad) (43905) (82112) (135303) (196844) Moment of inertia lbs-ft J rotary unit TW (kgm 2 ) (0.0033) (0.0083) (0.0167) (0.0242) Case volume V gal () 0.26 (1.0) 0.4 (1.6) 0.6 (2.2) 0.8 (3.0) Weight (without through drive) approx. m lbs (kg) 46 (21) 73 (33) 99 (45) 132 (60) 1) Values shown are valid for an absolute pressure (p abs ) of 15 psi (1 bar) at inlet port and use with mineral oil (with a specific weight of 0,0073 lb/gal (0,88kg/)). 2) Don t ecxeed the maximum flow. The pump sizes 45, 71, 100, 140 are optionaly available in a high speed version. In comparison with the standard units, pumps in this version can be operated at higher input speeds without any change in outer dimensions. Note Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operation service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.
8 8/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Technical data Permissible radial and axial forces on drive speed ize NG Fq Radial force, max. at /2 F q max lbf /2 /2 (N) 79 (350) 270 (1200) 337 (1500) 427 (1900) 517 (2300) 630 (2800) lbf Axial force, max. ± Fax F ax (N) 157 (700) 225 (1000) 337 (1500) 540 (2400) 900 (4000) 1080 (4800) Permissible input and through drive torques ize NG Torque, max. (at V g max and Dp = 4000 psi (280 bar 1) )) T max lb-ft (Nm) 58 (80) 91 (125) 146 (200) 230 (316) 324 (445) 453 (623) Input torque, max. 2) at drive shaft T E zul lb-ft (Nm) 92 (124) 146 (198) 235 (319) 462 (626) 814 (1104) 1195 (1620) AE J744 (ANI 92.1a-1996) in 3/4 7/ /4 1 1/2 1 3/4 at drive shaft R T E zul lb-ft (Nm) 118 (160) 184 (250) 295 (400) 475 (644) ( ) ( ) AE J744 (ANI 92.1a-1996) in 3/4 7/ /4 at drive shaft K T E zul lb-ft (Nm) 77 (104) 107 (145) 156 (212) 319 (433) 553 (750) 875 (1186) in (mm) (19.05) (22.225) (25.4) (31.75) (38.1) (44.45) Through drive torque, max. at drive shaft T D zul lb-ft (Nm) 80 (108) 118 (160) 235 (319) 363 (492) 574 (778) 934 (1266) at drive shaft R T D zul lb-ft (Nm) 88 (120) 130 (176) 269 (365) 404 (548) ( ) ( ) at drive shaft K T D zul lb-ft (Nm) 77 (104) 107 (145) 156 (212) 319 (433) 553 (750) 875 (1186) 1) Efficiency not considered 2) For drive shaft without radial force Distribution of torques T 1 T 2 T E 1. Pumpe 2. Pumpe 1. Pumpe 2. Pumpe T D
9 RA A/07.09 (A)A10VO osch Rexroth Corporation 9/36 Operating curves for pumps with pressure control Drive power and flow (Fluid: mineral fluid to IO VG 46 DIN 51519, t = 122 F (50 C) ize 18 n = 1800 rpm n = 3300 rpm Flow q V ize 28 n = 1800 rpm n = 3000 rpm Flow q V ize 45 n = 1800 rpm n = 2600 rpm Flow q V ize 71 n = 1800 rpm n = 2200 rpm Flow q V (/min) gpm (80) (60) (40) (20) 0 (80) (60) (40) (20) (/min) gpm (/min) gpm (120) 30 (100) (80) (60) (40) (20) (/min) gpm (160) 40 (140) (120) (100) (80) (60) (40) (20) (50) q v q v (50) (100) (100) (150) (200) Pqv max P qv zero psi 0 (250) (280)(bar) Operating pressure p (150) P qv zero (200) P qv max Operating pressure p Operating pressure p Operating pressure p (kw) HP (40) (30) (20) (10) (30) (20) (10) psi 0 (50) q v (100) (150) (200) (250)(280)(bar) P qv zero P qv max Drive power P (kw) HP 60 (40) (40) (30) (20) (10) psi 0 (50) q v (100) (150) (200) (kw) HP (60) 80 (50) (250)(280)(bar) P qv max P qv zero (60) (50) (40) (30) (20) (10) psi 0 (250)(280)(bar) (kw) HP (80) 100 (70) Drive power P Drive power P Drive power P ize 100 n = 1800 rpm n = 2000 rpm Flow q V ize 140 n = 1800 rpm Flow q V (/min) gpm (200) 50 (180) (160) (140) (120) (100) (80) (60) (40) (20) (/min) gpm (260) (240) (220) (200) (180) (160) (140) (120) (100) (80) (60) (40) (20) psi 0 (50) (50) q v P qv max (100) q v (100) (150) (200) P qv zero Operating pressure p P qv max (150) P qv zero (200) Operating pressure p (kw) (100) (90) (80) (70) (60) (50) (40) (30) (20) (10) (250)(280)(bar) (kw) (130) (120) (110) (100) (90) (80) (70) (60) (50) (40) (30) (20) (10) psi 0 (250)(280)(bar) HP HP Drive power P Drive power P
10 10/36 osch Rexroth Corporation (A)A10VO RA A/07.09 DG Two point, direct control The pump can be set to a minimum swivel angle by connecting an external control pressure to port. This will supply control fluid directly to the stroking piston; a minimum pressure of p st 725 psi (50 bar) is required. The pump can only be switched between V g max or V g min. Please note, that the required control pressure at port is directly dependent on the actual operating pressure p in port (see control pressure diagram). Control pressure p st in = 0 psi (0 bar) Control pressure p st in 725 psi (50 bar) The max. permissible control pressure is p st = 1740 psi (120 bar). V g max V g min chematic DG Control pressure diagram Req. control pressure p st psi (bar) 1740 (120) 1455 (100) 725 (50) (50) (70) 2040 (140) 3060 (210) 4000 psi (280) (bar) Operating pressure p 1 Ports Outlet port Inlet port, 1 Case drain port ( 1 plugged) Pilot pressure port (plugged)
11 RA A/07.09 (A)A10VO osch Rexroth Corporation 11/36 DR Pressure control The DR-pressure control limits the maximum pressure at the pump outlet within the pump s control range. The pump therefore supplies only the amount of fluid as required by the actuators. This maximum pressure level can be set steplessly at the control valve. tatic characteristic at n 1 = 1500 rpm; t fluid = 122 F (50 C) chematic DR size 18 up to 100 operating pressure p psi (bar) 4000 (280) etting range 510 (35) Hysteresis and pressure rise p max ize Flow q v [gpm (/min)] Ports Outlet port Inlet port, 1 Case drain port ( 1 plugged) Controller data Hysteresis and repetitive accuracy p max. 45 psi (3 bar) Pressure increase, max NG p psi (bar) (4) (4) (6) (8) (10) (12) Maximum pilot fluid consumption of 0.8 gpm (3 /min) Flow loss at q Vmax see page 9.
12 12/36 osch Rexroth Corporation (A)A10VO RA A/07.09 DRG Pressure control, remote The DR-pressure control (see page 11) is overriding this DRGremote setting of max. outlet pressure. A pressure relief valve can be externally piped to port for remote setting of pressure below the setting of the DR control valve spool. This relief valve is not included in the pump supply. The differential pressure at the DRG-control spool is set as standard to 290 psi (20 bar). This results in a pilot fluid flow to the relief valve of approx. 0.4 gpm (1,5 /min) at port. If another setting is required (range from 145 and 320 psi (10 to 22 bar)) please state in clear text. As a separate relief valve we can recommend: DDH 6 (hydraulic) to RE or DETR-O 381 with orifice dia inch (0,8 mm) in P (electric) to RE The max. lenght of piping should not exceed 6.6 ft (2 m). chematic DRG size 18 up to 100 not included in supply tatic characteristic at n 1 = 1500 rpm; t fluid = 122 F (50 C) operating pressure p psi (bar) etting range Hysteresis and pressure rise p max ize not included in supply Flow q v [gpm (/min)] Ports Outlet port Inlet port, 1 Case drain port ( 1 plugged) Pilot pressure port Controller data Hysteresis and repetitive accuracy p max. 45 psi (3 bar) Pressure increase, max NG p psi (bar) (4) (4) (6) (8) (10) (12) Maximum pilot fluid consumption of 0.8 gpm (3 /min) Flow loss at q Vmax see page 9.
13 RA A/07.09 (A)A10VO osch Rexroth Corporation 13/36 DFR/DFR1 Pressure and flow control In additon to the pressure control function, the pump flow may be varied by means of a differential pressure over an orifice or valve spool installed in the service line to the actuator. The pump flow is equal to the actual required flow by the actuator, regardless of changing pressure levels. The pressure control overrides the flow control function. chematic DFR size 18 up to 100 closed in DFR1 valve not included in supply Note The DFR1-valve version has no connection between and the tank (pump housing). Unloading the -pilot line must be possible in the valve system. ecause of the flushing function sufficient unloading of the -line must also be provided. tatic characteristic Flow controller at n 1 = 1500 rpm; t fluid = 122 F (50 C)) operating pressure p psi 4000 etting range 510 (bar) (280) (35) q v see table ize closed in DFR1 valve not included in supply Flow q v [gpm (/min)] tatic characteristic at variable speed Flow q V q v see table speed n [min -1 ] Control data For pressure control see page 11. Max. flow deviation measured at a drive speed of n = 1500 rpm. Ports Outlet port Inlet port, 1 Case drain ports ( 1 plugged) Pilot pressure port Differential pressure Dp tandard setting: 200 psi (14 bar). If a different setting is required please state in clear text. Unloading port to tank (with outlet port closed) results in a zero stroke (standby) pressure of p = 260 ± 30 psi (18 ± 2 bar) (dependent on the p setting). ize Dqv max gpm (/min) 0.24 (0,9) 0.26 (1,0) 0.48 (1,8) 0.75 (2,8) 1.06 (4,0) Pilot fluid consumption DFR max. approx gpm (3...4,5 /min) Pilot fluid consumption DFR1 max. approx. 0.8 gpm (3 /min) Flow loss at q Vmax see page (6,0)
14 14/36 osch Rexroth Corporation (A)A10VO RA A/07.09 DFR Pressure-flow-power control In order to achieve a constant drive torque with a varying operating pressure, the swivel angle and with it the output flow from the axial piston unit is varied so that the product of flow and pressure remains constant. Flow control is posssible below the limit of the power curve. chematic DFR ize 28 up to 100 not included in supply tatic characteristic at 1800 rpm (300) (280) Maximum power curve Operating pressure p [psi (bar)] (250) (200) (150) (100) (50) Minimum power curve (0) ize 140 q V not included in supply Torque T [Nm] Flow q v [%] The power characteristic is set at the factory, please state your requierements in clear text e.g. 27 HP (20 kw) at 1800 rpm. Control data For technical data constant pressure control see page 11. For technical data flow control see page 13. tart of control from up to 735 psi (50 bar) and above 3480 psi (240 bar) Pilot fluid consumption max. approx gpm (5,5 /min) Flow loss at q max see page 9. 1 Ports Outlet port Inlet port, 1 Case drain port ( 1 plugged) Pilot pressure port
15 RA A/07.09 (A)A10VO osch Rexroth Corporation 15/36 Notes
16 16/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 18 DFR/DFR1 Pressure and flow control; clockwise efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) DIA (Ø82.55 h8 ) 0.25 (6.3) Flange AE J (A) 5.10(129) 3.27 (83) V 2.48 (63) 2.48 (63) 0.43 (11) (66) 1.57 (40) max (110) 2.52 (64) 2.72 (69) 0.45 (11.5) 1.69 (43) (145) 7.68 (195) 4.19 (106.4) 5.98 (152) 4.29 (109) 4.96 (126) W View V View W 0.87 (22.2) DIA 0.79 (Ø20) 1.87 (47.6) 2.06 (52.4) DIA 0.98 (Ø25) 1.03 (26.2) Ports Designation Port for tandard ize 1) Peak press. tate [psi (bar)] 2) ervice line (standard pressure range) Fixing thread AE J518 IO 68 3/4 in 3/8-16 UNC-2; deep 5100 (350) O uction (standard pressure range) Fixing thread AE J518 IO 68 1 in 3/8-16 UNC-2; deep 75 (5) Case drain IO /16-18 UNF-2 30 (2) O 3) 1 Case drain IO /16-18 UNF-2 30 (2) plugged 3) Pilot pressure IO /16-20UNF-2; 0.45 (11.5) deep 5100 (350) O Control press. for DG control DIN 3852 R 1/4 in 1740 (120) O 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) O
17 RA A/07.09 (A)A10VO osch Rexroth Corporation 17/36 Dimensions, size 18 DG Two point, direct control DR Pressure control efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (148) for left hand for left hand max (110) 0.47 (12) 3.50 (89) 3.82 (97) 0.12 (3) R 1/4 in ( ) 4.96 (126) DRG Pressure control, remote to pump mounting flange 5.08 (129) for left hand 1.57 (40) max (110) 4.29 (109) 4.96 (126) For details of hydraulic connections see page 16 Drive shafts plined shaft 3/4 in 11T 16/32 DP 1) AE J (A-) R plined shaft 3/4 in 11T 16/32 DP 1) AE J (A-) U plined shaft 5/8 in 9T 16/32 DP 1) AE J (A) K Parallel with key IO Ø3/4in 1/4-20UNC (14) 0.87 (22) 1.18 (30) 1.50 (38) ø3/4 in 1/4-20UNC (14) ) (21) 1.50 (38) Centering 3) R 0.12x0.26 DIN 332 ø 5/8 in 0.62 (15.8) 0.94 (23.8) 1.25 (31.8) (Ø ) (28.6) ( ) 0.10 (2.5) 0.83 (21.1) DIA Centering 3) R3.15x6.7 DIN (33) 1.61 (41) 1) ANI 92.1a-1976, 30 pressure angle, flat root side fit, flank centering, tolerance class 5 2) Usuable spline length 3) Axial locking of the coupling e.g. via clamping or radial mounting binding screw
18 18/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 28 DFR/DFR1 Pressure and flow control; clockwise efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (58.7) DIA 1.26 (Ø32) Flange AE J () View V 0.88(22.2) View W 1.19 (30.2) DIA 0.79 (Ø20) 1.88 (47.6) 0.37 (9.5) 0.25 (6.3) DIA (Ø101,6 h8 ) 0.55 (14) 1.57 (40) 5.47 (139) 3.54 (90) (164) 8.11 (206) V W 3.15 (80) 3.15 (80) DIA 0.55 (14) 6.85 (Ø174) (146) 6.46 (164) 3.29 (83.5) 4.67 (119) 5.35 (136) 6.85 (74) 1.57 (40) max (110) 2.91 (74) Ports Designation Port for tandard ize 1) Peak press. [psi (bar)] 2) ervice line (standard pressure range) AE J518 3/4 in Fixing thread IO 68 3/8-16 UNC-2; 0.79 (20) deep 5100 (350) Inlet (standard pressure range Fixing thread AE J518 IO /4 in 7/16-14 UNC-2; 0.94 (24) deep 75 (5), 1 Case drain ( 1 plugged) IO /4-16 UNF-2; 0.47 (12) deep 30 (2) O 3) Pilot pressure IO /16-14UNC-2; 0.47 (12) deep 5100 (350) O Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) tate O O Drive shaft plined shaft 7/8 in 13T 16/32 DP 4) AE J () 1/4-20UNC-2 Ø7/8 in 0.63 (16) 0.99 (25.1) 1.30 (33.1) 1.61 (41) R plined shaft 7/8 in 13T 16/32 DP 4) AE J () Usable spline length ø7/8 in 1/4-20UNC (16) 0.98 (25) 1.61 (41) K Parallel with key IO ( ( ) ) 4) ANI 92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5
19 RA A/07.09 (A)A10VO osch Rexroth Corporation 19/36 Dimensions, size 28 DG Two point, direct control DFR Pressure, flow and power control efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). to pump mounting flange 6.55 (158) to pump mounting flange (198) 0.12 (3) R 1/4 in 3.92 (99.5) 0.47 (12) 4.07 (103.5) (25 ) (40) 4.68 (119 ) 5.35 (136) max (110) DR Pressure control max (110) 5.35 (136) DRG Pressure control, remote to pump mounting flange 5.47 (139) 1.57 (40) max (110) 4.68 (119) 5.35 (136) For details of hydraulic connections see page 18
20 20/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 45 DFR/DFR1 Pressure and flow control; clockwise 2.75 (69.9) 1.57 (Ø40) Flange AE J () View V 1.03 (26.2) View W DIA 0.98 (Ø25) 2.06 (52.4) 1.41 (35.7) 0.37 (9.5) 0.25 (6.3) DIA (Ø101.6 h8 ) 6.02 (153) 3.78 (96) 0.56 (14.3) 1.77 (45) (184) V 8.62 (219) 8.82 (224) W 3.54 (90) 3.54 (90) 3.27 (83) DIA 0.55 (Ø14) efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (146) 7.25 (184) 3.68 (93.5) 5.08 (129) 5.75 (146) 1.57 (40) max (110) 3.17 (80.5) Ports Designation Port for tandard ize 1) Peak press. [bar] 2) tate ervice line (standard pressure range) AE J518 1 in O Fixing thread IO 68 3/8-16 UNC-2; 0.71 (18) deep 5100 (350) Inlet (standardpressure range) Fixing thread AE J518 IO /2 in 1/2-13 UNC-2; 0.87 (22) deep 75 (5) Case drain IO /8-14 UNF-2 30 (2) O 3) 1 Case drain IO /8-14 UNF-2 30 (2) plugged 3) Pilot pressure IO /16-20 UNF-2; 0.45 (11,5) deep 5100 (350) O Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) O
21 RA A/07.09 (A)A10VO osch Rexroth Corporation 21/36 Dimensions, size 45 DG Two point, direct control DFR Pressure, flow and power control efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). to pump mounting flange 6.81 (173) 0.47 (12) 4.33 (110) 4.61 (117) 0.12 (3) R 1/4 in 1.00 ( ) 0.98 to pump mounting flange 8.23 (209) 1.57 (40) 5.10 (129) 5.75 (146) 4.41 (112) DR Pressure control DRG Pressure control, remote max (110) to pump mounting flange 6.02 (153) 1.57 (40) max (110) 5.75 (146) 5.08 (129) 5.75 (146) Drive shaft plined shaft 1 in 15T 16/32 DP 4) AE J (-) R plined shaft 1 in 15T 16/32 DP 4) AE J (-) U plined shaft 7/8 in 13T 16/32 DP 4) AE J () K Parallel with key IO Ø1 in 1/4-20UNC (16) 1.18 (30) 1.50 (38) 1.81 (45.9) Usable spline length ø1in 1/4-20UNC (16) 1.16 (29.5) 1.81 (45.9) ø7/8in 1/4-20UNC (16) 0.99 (25.1) 1.61 (41) ( ) ( ) 4) ANI 92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5
22 22/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 71 DFR/DFR1 Pressure and flow control; clockwise efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (77.8) DIA 1.97 (Ø50) Flange AE J (C) View V 2.06 (52.4) DIA 0.98 (Ø25) View W 1.69 (42.9) 1.03 (26.2) 0.50 (12.7) 7.13 (181) 0.24 (6) 4.53 (115) (Ø127 h8 ) DIA (18) 2.09 (53) (217) (257) V W 4.09 (104) 4.09 (104) 3.86 (98) 0.71 (18) DIA 7.13 (Ø181) 8.27 (210) 4.23 (107.5) 5.63 (143) 6.30 (160) 1.57 (40) 3.62 (92) max (110) Ports Designation Port for tandard ize 1) Peak press. [psi (bar)] 2) tate ervice line (standard pressure range) AE J518 1 in O Fixing thread IO 68 3/8-16 UNC-2; 0.71 (18) deep 5100 (350) Inlet (standard pressure range) Fixing thread AE J518 IO 68 2 in 1/2-13 UNC-2; 0.87 (22) deep 75 (5) Case drain IO /8-14 UNF-2 30 (2) O 3) 1 Case draint IO /8-14 UNF-2 30 (2) plugged 3) Pilot pressure IO /16-20 UNF-2; 0.45 (11.5) deep 5100 (350) O Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) O
23 RA A/07.09 (A)A10VO osch Rexroth Corporation 23/36 Dimensions, size 71 DG Two point, direct control DFR Pressure, flow and power control efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). to pump mounting flange (201) to pump mounting flange 9.37 (238) 0.12 (3) R 1/4in (124) 4.86 (123.5) 5.02(127.5) (12) 1.57 (40) 5.63 (143) 6.30 (160) DR Pressure control DRG Pressure control, remote to pump mounting flange 7.13 (181) max 4.33 (110) 1.57 (40) max 4.33 (110) 6.30 (160) 5.63 (143) 6.30 (160) Drive shafts plined shaft 1 1/4 in 14T 12/24 DP 4) AE J (C) 5/16-18UNC-2 Ø1 1/4in 0.75 (19) 1.56 (39.5) 1.87 (47.5) 2.18 (55.4) R plined shaft 1 1/4 in 14T 12/24 DP 4) AE J (C) ø1 1/4in 5/16-18UNC (19) ) (38) 2.18 (55.4) K Parallel with key IO ( (35.3 ) -0.2 ) 4) ANI 92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5 5) Usable spline length
24 24/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 100 DFR/DFR1 Pressure and flow control; clockwise efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (12.7) 0.24 (6) Flange AE J (C) View V 1.25 (31.8) View W 2.00 (50.8) DIA 1.26 (Ø32) 2.63 (66.7) DIA 2.36 (Ø60) DIA (Ø127 h8 ) 3.50 (88.9) 9.80 (249) 6.89 (175) 0.79 (20) (95) (275) (317) (329) V W 3.94 (100)3.94 (100) 5.98 (152) 0.69 (17.5) 4.17 (106) (180) 8.27 (210) 4.65 (118) 5.84 (148.4) 6.50 (165) 1.57 (40) 3.74 (95) max (110) Ports Designation Port for tandard ize 1) Peak press. [psi (bar)] 2) ervice line (high pressure range) AE J /4 in Fixing thread IO 68 1/2-13 UNC-2; 0.75 (19) deep 5100 (350) Inlet (standard pressure range Fixing thread AE J518 IO /2 in 1/2-13 UNC-2; 1.06 (27) deep 75 (5) Case drain IO /16-12 UNF-2 30 (2) O 3) 1 Case drain IO /16-12 UNF-2 30 (2) plugged 3) Pilot pressure IO /16-20 UNF-2; 0.45 (11.5) deep 5100 (350) O Control pressure for DG control DIN 3852 R 1/4 in 1740 (120) O 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) tate O O
25 RA A/07.09 (A)A10VO osch Rexroth Corporation 25/36 Dimensions, size 100 DG Two point, direct control DFR Pressure, flow and power control efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (268) to pump mounting flange (308) 5.83 (148) 0.47 (12) 5.06 (128.5) 5.21 (132.5) R 1/4in (40) 5.98 (152) 0.69 (17.5) 6.50 (165) DR Pressure control DRG Pressure control, remote to pump mounting flange 9.80 (249) max (110) 5.08 (129) 1.57 (40) max (110) 6.50 (165) 5.83 (148) 6.50 (165) Drive shafts plined shaft 1 1/2 in 17T 12/24 DP 4) AE J (C-C) 7/16-14UNC-2 Ø1 1/2in 1.10 (28) 1.72 (43.6) 2.13 (54) 2.44 (61.9) U plined shaft 1 1/4 in 14T 12/24 DP 4) AE J (C) DIA 1 1/4in 5/16-18UNC (47.5) 0.75 (19) 1.37 (35) 2.18 (55.4) K Parallel with key IO ( ) 4) ANI 92.1a-1976, 30 pressure angle, flat base, flank centering, fit class (42.32)
26 26/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Dimensions, size 140 DFR/DFR1 Pressure and flow control; clockwise efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm) (88.9) 2.63 (66.7) DIA 2.48 (Ø63) DIA 1.26 (Ø32) Flange AE J (D) View V 1.25 (31.8) View W 2.00 (50.8) 0.50 (12.7) 0.25 (6.4) DIA (Ø152.4 h8 ) 0.83 (21) 8.74 (222) V 6.81 (173) Y (78) (275) (337) W 4.33 (110)4.33 (110) DIA 0.79 (20.6) 7.87 (200) 6.36 (161.6) (161.6) 7.87 (200) 5.16 (131) 4.67 (118.5) Name plate 7.20 (183) 8.23 (209) 1.06 (26) 5.00 (127) 4.25 (108) 4.41 (112) View Y Ports Designation Port for tandard ize 1) Peak press. [psi (bar)] 2) ervice line (high pressure range) AE J /4 in Fixing thread IO 68 1/2-13 UNC-2; 0.94 (24) deep 5100 (350) Inlet (standard pressure range) Fixing thread AE J518 IO /2 in 1/2-13 UNC-2; 0.94 (24) deep 75 (5) Case drain IO /16-12 UNF-2 30 (2) O 3) 1 Case drain IO /16-12 UNF-2 30 (2) plugged 3) Pilot pressure IO /16-18 UNF-2; 0.51 (13) deep 5100 (350) O Pilot pressure for DG control DIN 3852 M14 x 1.5; 0.47 (12) deep 1740 (120) O M H Control pressure for DG control DIN 3852 M14 x 1.5; 0.47 (12) deep 5100 (350) plugged 3) 1) For the max. tightening torques the instructions on page 36 must be observed. 2) Application dependent pressure spikes can occur.. Please consider this when selecting measuring equipment or fittings 3) Dependent on the installation position, port or 1 must be connected O = Must be connected (plugged on delivery) tate O O
27 RA A/07.09 (A)A10VO osch Rexroth Corporation 27/36 Dimensions, size 140 DG Two point, direct control DFR Pressure, flow and power control (268) to pump mounting flange 0.47 (12) 6.02 (153) 6.22 (158) 0.10 (2.6) 1.10 (28) 4.25 (108) 4.41 (112) MH (314 ) to pump mounting flange 2.20 (56) 7.20 (183) 8.23 (209) 5.49 (139.5) 4.25 (108) DR Pressure control DRG Pressure control, remote to pump mounting flange (314) 1.02 (26) 4.96 (126) 2.20 (56) 5.00 (127) 6.69 (170) forcounter clockwise 5.67 (144) 6.69 (170) forcounter clockwise Drive shafts plined shaft 1 3/4 in 13T 8/16 DP 4) AE J (D) K Parallel with key IO /2-13UNC-2 Ø1 3/4in 1.26 (32) 2.09 (53) 2.64 (67) 2.95 (75) ( (49.3 ) -0.2 ) 4) ANI 92.1a-1976, 30 pressure angle, flat base, flank centering, fit class 5
28 28/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Through drive dimensions K01 Flange AE J (A) Coupler for splined shaft to ANI 92.1a /8in 9T 16/32 DP 1) (AE J (A)) efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). A 45 A (9) ize A 1 A 4 A M10; 0.57 (14.5) deep (182) (43) (204) 1.85 (47) M10; 0.62 (16) deep DIA 4.19 (ø106.5) DIA (ø ) (229) (267) (338) 2.09 (53) 2.40 (61) 2.56 (65) M10; 0.62 (16) deep M10; 0.78 (20) deep M10; 0.78 (20) deep A 5 to pump mounting flange A (10) (350) 0.03 (77) M10; 0.63 (17) deep K52 Flange AE J (A) Coupler for splined shaft to ANI 92.1a /4in 11T 16/32 DP 1) (AE J (A-)) 45 A A 4 DIA 4.19 (ø106.5) A 5 A 2 to pump mounting flange A (17.5) DIA (10) (ø ) ize A 1 A 2 A 4 A (39) (43) (182) (204) (229) (267) (338) (350) 1.54 (39) 1.54 (39) 1.54 (39) 1.54 (39) 1.54 (39) 1.85 (47) 2.09 (53) 2.40 (61) 2.56 (65) 0.03 (77) M10; 0.57 (14.5) deep M10; 0.62 (16) deep M10; 0.62 (16) deep M10; 0.78 (20) deep M10; 0.78 (20) deep M10; 0.63 (17) deep K68 Flange AE J () Coupler for splined shaft to ANI 92.1a /8in 13T 16/32 DP 1) (AE J ()) omitted on size 28 A (ø146) A 5 A (16.5) DIA (ø101. ) ize A 1 A 2 A 4 A M12; through bore (204) (42) (47) (229) (267) (338) 1.65 (42) 1.65 (42) 1.65 (42) 2.09 (53) 2.40 (61) 2.56 (65) M12; 0.71 (18) deep M12; 0.79 (20) deep M12; 0.79 (20) deep omitted on size 28 A 2 to pump mounting flange A (10) (350) 1.65 (42) 3.03 (77) M12; 0.79 (20) deep 1) 30 pressure angle, flat root, side fit, tolerance class 5
29 RA A/07.09 (A)A10VO osch Rexroth Corporation 29/36 Through drive dimensions K04 Flange AE J () Coupler for splined shaft to ANI 92.1a in 15T 16/32 DP 1) (AE J (-)) efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). A (18) NG A 1 A 4 A M12; 0.71 (18) deep (229) (47) 5.75 (ø146) A DIA (ø101.6 ) (267) (338) (350) 1.85 (47) 1.85 (47) 1.85 (47) M12; 0.79 (20) deep M12; 0.79 (20) deep M12; 0.79 (20) deep A 4 to pump mounting flange A (10) K07 Flange AE J (C) Coupler for splined shaft to ANI 92.1a /4in 14T 12/24 DP 1) (AE J (C)) ize A 1 A 2 A 4 A 5 A omitted on size DIA 7.12 (ø181) omitted on size 71 A (17.9) DIA (ø ) (267) (338) (350) 2.22 (56.5) 2.22 (56.5) 2.22 (56.5) 2.40 (61) 2.56 (65) 3.03 (77) M16; through bore M16; through bore M16; 0.94 (24) deep to pump mounting flange A 2 A (13) K24 Flange AE J (C) Coupler for splined shaft to ANI 92.1a /2in 17T 12/24 DP 1) (AE J (C-C)) A 45 A 4 A 3 ize A 1 A 3 A 4 A M16; 0.79 (20) deep, (338) (8) (65) through bore DIA 7.12 (ø181) A 5 DIA (ø ) (350) 0.31 (8) 3.03 (77) M16; 0.94 (24) deep to pump mounting flange A (13) 1) 30 pressure angle, flat root, side fit, tolerance class 5
30 30/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Through drive dimensions efore finalizing your design request a certified installation drawing. Dimensions in inches and (mm). K17 Flange AE J (D) Coupler for splined shaft to ANI 92.1a /4in 13T 8/16 DP 1) (AE J (D)) 6.36 (161.6) A A 4 A 3 ize A 1 A 3 A 4 A M16; through bore (350) (8) (77) 6.36 (161.6) DIA (ø ) A 5 to pump mounting flange A (13) 1) 30 pressure angle, flat root, side fit, tolerance class 5
31 RA A/07.09 (A)A10VO osch Rexroth Corporation 31/36 Combination pumps A10VO + A10VO The use of combination pumps offers the possibility of independent pump circuits without the need for a splitter gearbox. When ordering combination pumps the designations for the 1. and the 2. pump must be joined by a + sign. Example: A10VO 100DR/31R-PC12K07 + A10VO 71DR/31R-PC12N00 If a gear pump or a radial piston pump must be factory-mounted please consult us. Permissible overhang moment The A10V()O axial piston unit can be supplied with a through drive according to the ordering code on page 3. The through drive version is designated by the code numbers (K01-K68). If no other pumps are factory-mounted, the simple type designation is sufficient. The delivery of a pump with through drive includes the shaft coupler, the seal and if applicable an adapter flange. Every through drive is closed with a non protective cover upon delivery. Prior to start up this cover must be replaced by a pressure tight cover (or a 2nd pump). Through drives can be ordered with a pressure tight cover. Please indicate in clear text. It is permissible to combine two single pumps of the same size (tandem pump) and operate the combination with a max. permissible dynamic acceleration of 10g (98.1 m/s 2 ) without additional support. ize Permissible overhang moment static T m lb-ft (Nm) dynamic at 10g (98.1 m/s 2 )) T m lb-ft (Nm) Weight m lbs (kg) To center of gravity 1 in (mm) 369 (500) 37 (50) 26.5 (12) 3.54 (90) 649 (880) 65 (88) 33 (15) 4.33 (110) 1010 (1370) 101 (137) 46 (21) 5.12 (130) 1593 (2160) 159 (216) 73 (33) 5.91 (150) 2213 (3000) 221 (300) 99 (45) 6.30 (160) 3319 (4500) 332 (450) 132 (60) 6.30 (160) l 1 m 1 m 2 m 3 l 1, l 2, l 3 distance to center of gravity [in (mm)] m 1, m 2, m 3 weight of pump [lbs (kg)] l2 l 3 Tm = (m 1 l 1 + m 2 l 2 + m 3 l 3 ) Tm = (m 1 l 1 + m 2 l 2 + m 3 l 3 ) [lb-ft] [Nm] Overview of attachments Through drive - A10V()O Mounting option second pump Through drive Flange Coupler for Code A10V()O/31 A10V()O/52 (53) Gear pump available on size (AE-J744) splined shaft ize (shaft) ize (shaft) 82-2 (A) 16-4 (5/8 in) K01 18 (U) 10 (U) (18 (U)) eries F 18 to (3/4 in) K52 18 (, R) 10 () (18 (, R)) eries F 18 to () 22-4 (7/8 in) K68 28 (, R) 28 (, R) eries N, G 28 to (U, W) 1) 45 (U, W) 1) 25-4 (1 in) K04 28 (, R) 45 (, R) 28 to (, R) 63 (U, W) 2) (C) 32-4 (1 1/4 in) K07 71 (, R) 85 (U, W) 3) 71 to (U) 3) 38-4 (1 1/2 in) K () 85 () 100 to (4-bold D) 44-4 (1 3/4 in) K () 140 1) Not with K68-through drive on main pump size 28 2) Not with K04-through drive on main pump size 45 3) Not with K07-through drive on main pump size 71
32 32/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Installation instructions General The pump housing must be filled with fluid and air bleeded during commissioning and operation. This is also to be observed, following a longer standstill period as the system may empty via the hydraulic lines. Especially with the installation position drive shaft upwards or drive shaft downwards attention must be paid to a complete filling and deaeration, since there is a risk, that the bearings and shaft seal run dry and overheat. The highest of the case drain ports must be connected to tank with piping material for standard pressure rating suitable for the port size. In order to obtain the lowest noise level, all connections (inlet, outlet, and case drain line) must be linked by flexible members to the tank. Also, avoid above-tank installation. In case of a combination pump with different case drain pressures make sure, that each pump has it s own case drain line to tank. In all operating states, the suction line and case drain line must flow into the tank below the minimum fluid level (h t min = 7.87 in (200 mm)). The permissible suction height h is a result of the oveall pressure loss, but may not be greater than h max = in (800 mm). Under static and dynamic loading the suction pressure at port may not be below p abs min = 12 psi (0.8 bar) absolute. Installation position ee the following examples 1 to 15. Recommended positions: 1 and 3. Other installation positions are also possible, please consult us. Mounting below the reservoir (tandard) Mounting below the reservoir means, that the pump is mounted below the minimum fluid level. The pump can be mounted next to or below the reservoir. 1 F min. 7.87in (200mm) 2 min. 7.87in (200mm) F 3 5 min. 7.87in (200mm) 4 min. 7.87in (200mm) min. 7.87in (200mm) F F F h t min h t min h min h min h t min h min h t min h min h t min h min Position Air bleed Filling 1, 3 and 5 F +, 1 (F) 2 and 4 F +, 1 (F) Above reservoir Installation above the reservoir means, that the pump is mounted above the minimum fluid level. A check valve in the case drain line is only permissible in individual cases. Consult us for approval. 6 7 F F 1 1 h s max h s max 8 9 F F F 1 h s max h s max h s max h t min h min min. 7.87in (200mm) h t min h min min. 7.87in (200mm) h t min h min min. 7.87in (200mm) h t min h min min. 7.87in (200mm) h t min h min min. 7.87in (200mm) Position Air bleed Filling 6, 8 and 10 F, 1 (F) 7 and 9 F +, 1 (F)
33 RA A/07.09 (A)A10VO osch Rexroth Corporation 33/36 Installation instructions Inside the reservoir Mounting inside the reservoir. This means that the pump is mounted within the fluid volume. 11 min. 7.87in (200 mm) 12 min. 7.87in (200 mm) 13 min. 7.87in (200 mm) 14 min. 7.87in (200 mm) 15 min. 7.87in (200 mm) 1 ht min h min 1 ht min h min 1 ht min h min 1 ht min h min 1 ht min h min Position Air bleed Filling 11, 13 and 15, 1, 1 12 and 14, 1 +, 1 / 1 = case drain port, F = air bleed or fill port, = inlet port, = baffle (baffle plate), h min = 3.94 in (100 mm), h t min = 7.87 in (200 mm), h max = in (800 mm)
34 34/36 osch Rexroth Corporation (A)A10VO RA A/07.09 Notes
35 RA A/07.09 (A)A10VO osch Rexroth Corporation 35/36 Notes
36 36/36 osch Rexroth Corporation (A)A10VO RA A/07.09 General instruction The pump A10VO was designed for operation in open loop circuits ystems design, installation and commissioning requires trained technicians or tradesmen. e sure to read the entire operating instructions throughly and completely befor using the axial piston unit. If necessary, request them at Rexroth. All hydraulic ports can only be used for the fastening of hydraulic service lines. During and shortly after operation of a pump the housing and especially a solenoid can be extremely hot, avoid being burned; take suitable safety measures (wear protective clothing). Dependent on the operating conditions of the axial piston pump (operating pressure, fluid temperature) deviations in the performance curves can occur. Pressure ports: All materials and port threads are selected and designed in such a manner, that they can withstand the peak pressures. The machine and system manufacturer must ensure, that all connecting elements and hydraulic lines are suitable for the actual operating pressures. Pressure cut off and pressure control are not suitable for providing system protection against excessive pressures. A suitable overall main line relief valve must be incorporated. All given data and information must be adhered to. The following tightening torques are valid: - Female threads in the axial piston unit: the maximum permissible tightening torques M GMax are maximum values for the female threads in the pump casting and may not be exceeded. Value see table below. - Fittings: please comply with the manufacturer s information regarding the max. permissible tightening torques for the used fittings. - Fastening bolts: for fastening bolts to IO 68 we recommend to check the permissible tightening torques in each individual case to VDI Plugs: for the metal plugs, supplied with the axial piston unit the following min. required tightening torques M V apply (see table). Maximum permissible Thread size in ports tightening torque M G max R 1/4 in DIN lb-ft (70 Nm) Min. required tightening torque M V 7/8-14 UNF-2 IO lb-ft (240 Nm) 93 lb-ft (127 Nm) 3/8 in 1 1/16-12 UNF-2 IO lb-ft (360 Nm) 108 lb-ft (147 Nm) 9/16 in 7/16-20UNF-2 IO lb-ft (40 Nm) 11 lb-ft (15 Nm) 3/16 in 9/16-18 UNF-2 IO lb-ft (80 Nm) 18 lb-ft (25 Nm) 1/4 in 3/4-16 UNF-2 IO lb-ft (160 Nm) 45 lb-ft (62 Nm) 5/16in Across the flats in Allan screw osch Rexroth Corporation Axial & Radial Piston Units 8 outhchase Court Fountain Inn, C UA Telephone (864) Facsimile (864) osch Rexroth Corporation 2315 City ine Road ethlehem, PA UA Telephone (610) Facsimile (610) osch Rexroth Corporation All rights reserved. Neither this document, nor any part of it, may be reproduced, duplicated, circulated or disseminated, whether by copy, electronic format or any other means, without the prior consent and authorization of osch Rexroth Corp. The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fitness for intended use, is given or intended by virtue of the information contained in this brochure/data sheet. The information contained in this brochure/data sheet in no way relieves the user of its obligation to insure the proper use of the products for a specific use or application. All products contained in this brochure/data sheet are subject to normal wear and tear from usage. ubject to change.
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