Axial piston variable pump (A)A4VSO

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1 Electric Drives and Controls Hydraulics Linear otion and Assembly Technologies Pneumatics Service Axial piston variable pump (A)A4VSO 1/64 Replaces: Data sheet Series 10, 11 and 30 Size ominal pressure 5100 psi (350 bar) Peak pressure 5800 psi (400 bar) Open circuit Contents Type code for standard program 2 Technical data 5 Characteristics 10 Summary of controls 13 Dimensions, size Dimensions, size Dimensions, size Dimensions, size Dimensions, size Dimensions, size Dimensions, size Dimensions, size Dimensions, size Through drive 38 Summary mounting options on (A)A4VSO 39 Permissible mass bending moment 40 Dimensions combination pumps 41 Dimensions through drive 43 Installation notes 63 General information 64 Features Axial piston pump in swash plate design for hydrostatic drives in open circuit operation The fl ow is proportional to the input drive speed and displacement. y adjusting the swash plate angle it is possible to infi nitely vary the output fl ow. Excellent suction characteristics Low noise level Long service life odular design Short response times Wide range of through drive options Visual swivel angle indicator Optional mounting position Operation on HF-fl uids under reduced operational data possible A special version is available for operation with HFC-fl uid see data sheet RA For the descriptions of the control devices see the separate RA (RE) data sheets RE 92056, RA 92060, RA 92064, RE 92072, RA 92076, RA 92080, RE 92088

2 2/64 osch Rexroth Corp. Type code for standard program 1 ) (A)A4VS O / Hydraulic fluid / Version ineral oil and HFD-fl uids (no code) HFA-, HF- and HFC-Fluids E For operation on HFC-special performance version see RA (HFA and HF see RE 90223) High-Speed-Version H Axial piston unit Swash plate design, variable SAE-version AA4VS etric-version A4VS 2 ) 03 oost pump (Impeller) without boost pump (no code) with boost pump (Impeller) only with port plate 25 (service port connections) L Type of operation 04 Pump, open circuit O Size Displacement V g max in 3 /rev Control devices (cm 3- /rev.) (40) (71) (125) (180) (250) (355) (500) (750) (1000) Pressure control DR DR.. Pressure control for parallel operation DP DP.. (RA 92060) Flow control FR FR.. Pressure and fl ow control DFR DFR.. Power control with hyperbolic curve (RA 92064) LR LR.. 3 ) anual control A A.. (RE 92072) Electric motor control E E.. Hydraulic control, control volume dependent H H.. Hydr. control, with servo/proportional valve (RA 92076) HS HS.. 3 ) Electronic control EO EO.. 3 ) Hydraulic control, pilot pressure dependent (RA 92080) HD 4 ) 4 ) HD.. 3 ) Secondary speed control (RE 92056) DS1 DS1.. 3 ) Electro-hydraulic control system DFE1 System solution SYHDFEE Series (RE 92088) (RE 30035) 1 ) for preferred program information, refer to the osch Rexroth Country Unit offi ces in your country 2 ) for metric version all sizes, see RE DFE1.. 3 ) 10(11) 4 ) 30 3 ) when operating on HF-fi re resistant fl uids, observe the limitations as shown in the relevant data sheets of the control devices and the mounted valves 4 ) Versions with HD-controls only in series 11 = available = in preparation = not available

3 osch Rexroth Corp. 3/64 Type code for standard program 1 ) (A)A4VS O / Direction of rotation with view on shaft end clockwise R counter-clockwise L Seals R (itrile-rubber), Shaft seal FK (Fluoro-rubber) P FK (Fluoro-rubber) / for operation on HFD V HFC-special performance version see RA F Shaft end SAE parallel keyed shaft to ISO K SAE splined shaft to ISO S SAE splined shaft similar to ISO R etric keyed parallel shaft to DI 6885 P etric splined shaft to DI 5480 Z ounting flange to ISO (SAE J 744) 4-bolt D similar to ISO metric 8-bolt H Service line connections Port and S: SAE fl ange on side, 90 offset, 63 UC mounting bolts 2 ) Port and S: SAE fl ange on side, UC mounting bolts offset, 2 nd pressure port 1, opposite to closed with blanking plate on delivery metric mounting bolts 25 1 ) for preferred program information, refer to the osch Rexroth Country Unit offi ces in your country 2 ) only with through drive code 00 and K.. = available = not available continuation of type code see page 4

4 4/64 osch Rexroth Corp. Type code for Standard program 1 ) (A)A4VS O / Through drive without auxiliary pump, without through drive 00 with through drive for mounting an axial piston unit, gear or radial piston pump K... Universal through drive, can be adapted U... Flange splined shaft coupler ) to mount (SAE C, 4-bolt) 32-4 (SAE C) AA4VSO/G (SAE C, 4-bolt) 38-4 (SAE C-C) AA4VSO/G (SAE D, 4-bolt) 44-4 (SAE D) AA4VSO/G (SAE D, 4-bolt) 50-4 (SAE F) AA4VSO/G (SAE E, 4-bolt) 50-4 (SAE F) AA4VSO/G (SAE E, 4-bolt) 50-4 (similar to SAE F) AA4VSO/G , 4-bolt (ISO 3 )) 32x2x14x9g A4VSO/G , 4-bolt (ISO 3 )) 40x2x18x9g A4VSO/G , 4-bolt (ISO 3 )) 50x2x24x9g A4VSO/G 125 u , 4-bolt (ISO 3 )) 60x2x28x9g A4VSO/G, A4CSG , 4-bolt (ISO 3 )) 70x3x22x9g A4VSO/G, A4CSG , 8-bolt (ISO 3 )) 80x3x25x9g A4VSO/G, A4CSG , 8-bolt (ISO 3 )) 90x3x28x9g A4VSO/G, A4CSG , 8-bolt (ISO 3 )) 100x3x32x9g A4VSO/G (SAE A) 5/8in 16-4 (SAE A) AZ-PF-1X (SAE A) 3/4in 19-4 (SAE A-) A10VSO 10, 18/31/52(3) (SAE ) 7/8in 22-4 (SAE ) AZ-P-1X , (A)A10V(S)O 28/31/52(3) (SAE ) 1in 25-4 (SAE -) PGH4, (A)A10V(S)O45/ (SAE C) 1 1/4in 32-4 (SAE C) (A)A10V(S)O 71/ (SAE C) 1 1/2in 38-4 (SAE C-C) PGH5, (A)A10V(S)O100/ (SAE D) 1 3/4in 44-4 (SAE D) (A)A10V(S)O 140/31(2) 17 80, 2-bolt (ISO 3 )) 3/4in 19-4 (SAE A-) A10VSO 10/52, 18/ , 2-bolt (ISO 3 )) 7/8in 22-4 (SAE ) A10VSO 28/ , 2-bolt (ISO 3 )) 1in 25-4 (SAE -) A10VSO 45/ , 2-bolt (ISO 3 )) 1 1/4in 32-4 (SAE C) A10VSO 71/ , 4-bolt (ISO 3 )) 1 1/4in 32-4 (SAE C) A10VSO 71/ , 2-bolt (ISO 3 )) 1 1/2in 38-4(SAE C-C) A10VSO 100/ , 4-bolt (ISO 3 )) 1 1/2in 38-4 (SAE C-C) A10VSO 100/ , 4-bolt (ISO 3 )) 1 3/4in 44-4 (SAE D) A10VSO 140/31/32 7 Ø 63, metr.4-bolt for keyed shaft Ø 25 R4 57 with through drive shaft, without coupler, without adapter fl ange, closed with cover plate 99 Filtration (only with HS- and DS-control) without fi lter 14 Sandwich plate fi lter (with HS- and DS-control see RA and RE 92056) Z 1 ) for preferred program information, refer to the osch Rexroth Country Unit offi ces in your country 2 ) Keyed shaft coupler on K/U 57 through drive 3 ) to ISO metric Combination pumps 1. Combination pumps consisting of axial piston units ordering example see page 38; overview mounting options see page if delivery with mounted gear or radial piston pump is desired, please consult us. = available = in preparation = not available

5 osch Rexroth Corp. 5/64 Technical data Hydraulic fluid For extensive information on the selection of hydraulic fl uids and application conditions please consult our data sheets RA (mineral oils), RA (ecologically acceptable fl uids) and RA (HF-fi re resistant fl uids). The variable pump (A)A4VSO is suitable for operation on HF-fl uids. (HFA, HF, and HFC: EA4VSO or A4VSO...F HFD: standard version A4VSO with FK seals) However, limitations to the technical data, according to RA must be observed. On certain selected HFC-fluids, pump sizes , executed in accordance to RA can be operated with the same pressures and speeds as on mineral oil. On operation with HFA and HF-fl uids, limitations of the technical data must be observed according to RA On operation with rolling oil (e.g. kerosene + additives) please consult us. When ordering, please state the fl uid to be used. Operating viscosity range Within the operating viscosity range between SUS ( mm 2 /s) the units can be operated without limitations of the technical data. In order to obtain optimum effi ciency and service life, we recommend that the operating viscosity (at operating temperature) be selected in the range ν opt = opt. viscosity range SUS ( mm 2 /s) referred to tank temperature (open circuit). Limit of viscosity range For critical operating conditions the following values apply: ν min = 60 SUS (10 mm 2 /s) for short periods (t < 3 min) at max. permissible case drain temperature t max = 194 F (+90 C). ν max = 4550 SUS (1000 mm 2 /s) for short periods (on cold start, operating viscosity should be below 450 SUS (100 mm 2 /sec) within 15 minutes) t min = 13 F ( 25 C) For detailed information on operation with low temperatures see RA Selection diagram Viscosity v mm 2 /s (SUS) (5000) (3000) (2000) (1000) (500) (300) (200) (150) (100) (80) (70) (60) VG 22 VG 32 VG 46 VG 68 VG (-20) (-10) (0) (10) (20)(30)(40)(50)(60)(70)(80)(90) (-25) Temperature t in F ( C) 1000 (4635) 36 (170) v opt. 16 (80) otes on the selection of hydraulic fluid In order to select the correct fl uid, it is necessary to know the operating temperature in the tank (open circuit) in relation to the ambient temperature. The hydraulic fl uid should be selected so that within the operating temperature range, the viscosity lies within the optimum range (ν opt ); see shaded section in the selection diagram. We recommend, that the higher viscosity grade is selected in each case. Temperature range (see selection diagram) t min = 13 F ( 25 C) t max = 194 F (+90 C) Example: at an ambient temperature of X C the operating temperature in the tank is 140 F (60 C). In the optimum viscosity range (ν opt ; shaded area), this corresponds to grades VG 46 or VG 68; select: VG 68. Important: The case drain temperature is infl uenced by pressure and speed and is always higher than the tank temperature. However the max. temperature at any point in the system may not exceed 194 F (90 C).

6 6/64 osch Rexroth Corp. Technical data earing flushing For the following operating conditions bearing fl ushing is required for a safe, continuous operation: Applications with special fl uids (non mineral oils) due to limited lubricity and narrow operating temperature range Operation at critical conditions of temperature and viscosity with mineral oil Flushing is recommended with vertical mounting (drive shaft facing upwards) in order to ensure lubrication of the front bearing and shaft seal. Flushing is carried out via port U, located in the front fl ange area of the pump. The fl ushing fl uid fl ows through the front bearing and leaves the pump together with the case drain fl ow. Depending on pump size, the following fl ushing fl ows are recommended: Size recommended flushing flow q Sp gpm (L/min) 0.8 (3) 1.0 (4) 1.3 (5) 1.8 (7) Size recommended flushing flow q Sp gpm (L/min) 4.0 (15) 5.3 (20) 7.9 (30) 10.6 (40) 2.6 (10) These recommended fl ushing fl ows will cause a pressure drop of approx. 30 psi (2 bar) (series 1) and 45 psi (3 bar) (series 3) between the entrance to port U and the pump case (including the pipe fi ttings). Case drain pressure The permissible case drain pressure (housing pressure) is dependent on the drive speed (see diagram). Case drain pressure pl abs psi (bar) (4) (3) (2) (1) speed n (rpm) Size 4000 ax. case drain pressure (housing pressure) p L abs max 60 psi (4 bar) absolute These are approximate values; under certain operating conditions a reduction in these values may be necessary. otes regarding series 30 When using external bearing fl ushing the throttle screw at port U must be turned in to the end stop. Filtration of the fluid (Axial piston unit) The fi ner the fi ltration, the better the achieved cleanliness of the fl uid and the longer the life of the axial piston pump. To ensure a reliable functioning of the axial piston unit, a minimum cleanliness class of 20/18/15 acc. to ISO 4406 is necessary.

7 osch Rexroth Corp. 7/64 Technical data Operating pressure range Pressure at service line port (pressure port) ominal pressure p nom 5100 psi (350 bar) absolute Peak pressure p max 5800 psi (400 bar) absolute Total operating period 300 h Single operating period 1 s inimum pressure (high-pressure side) 215 psi (15 bar) For lower pressures please consult us. Rate of pressure change R A psi/s (16000 bar/s) Definition ominal pressure p nom The nominal pressure corresponds to the maximum design pressure. Peak pressure p max The peak pressure corresponds the maximum operating pressure within the single operating period. The sum of the single operating periods must not exceed the total operating period. inimum pressure (high-pressure side) inimum pressure on the high-pressure side () that is required in order to prevent damage to the axial piston unit. Pressure p p nom Δp Δt Rate of pressure change R A aximum permissible rate of pressure build-up and pressure reduction during a pressure change over the entire pressure range. Pressure p Single operating period Peak pressure p max ominal pressure p nom t 1 t 2 t n Time t Pressure at suction port S (inlet) inimum suction pressure p S min 12 psi (0,8 bar) absolute aximum suction pressure p S max 435 psi (30 bar) absolute inimum pressure (inlet) In order to avoid damage to the axial piston unit, a minimum pressure must be ensured at the suction port S (inlet). The minimum pressure is dependent on the speed and displacement of the axial piston unit. inimum pressure (high-pressure side) Total operating period = t 1 + t t n Time t Speed n no max V g Displacement V g max psi (bar) Inlet pressure pabs 23 (1.6) 20 (1.4) 17.5 (1.2) 14.5 (1.0) 12 (0.8) The inlet pressure is the static feed pressure or the minimum dynamic value of the boost pressure. Please note: ax. permissible drive speed n o max. perm. (speed limit) see page 8 Please contact us if these conditions cannot be satisfied.

8 8/64 osch Rexroth Corp. Technical data Table of values (theoretical values, without considering effi ciencies and tolerances; values rounded off) Size / H 1 ) Displacement V g max in (40) 4.33 (71) 7.63 (125) 11.0 (180) (250) (cm 3 ) Speed 2 ) max. at V g max n o max rpm / 1900 max. at V g V g max (speed limit) n o max perm. rpm / 2100 Flow at n o max q vo max gpm / 125 (L/min) (104) (156) (225) (324) (375/ 475) Power Δp = 5100 psi (350 bar) at n o max P o max HP / 372 (kw) (61) (91) (131) (189) (219/ 277) Torque at V g max Δp = 5100 psi (350 bar) T max lb-ft (m) (223) (395) (696) (1002) (1391) Δp = 1450 psi (100 bar) T lb-ft (m) Rotary stiffness Shaft end K c klb-ft/rad 47 (64) 83 (113) 147 (199) 211 (286) 294 (398) 355/ H 1 ) 21.7 (355) 1500/ / / 159 (533/ 604) 417/ 473 (311/ 352) 1467 (1976) 417 (564) 500/ H 1 ) (500) 1320/ / / 198 (660/ 750) 518/ 587 (385/ 437) 2063 (2783) 586 (795) with boost pump 45.8 (750) 45.8 (750) (1000) (900) (1125) (1000) (525) (656) (583) 3097 (4174) 880 (1193) 3097 (4174) 4104 (5565) (1193) (1590) (km/rad) (79) (146) (241) (323) (443) (814) Shaft end S c klb-ft/rad (km/rad) (67) (126) (194) (278) (368) Shaft end R c klb-ft/rad 345 (km/rad) (475) Shaft end P c klb-ft/rad (km/rad) 832 (1145) 1352 (1860) 1352 (1860) 1985 (2730) Shaft end Z c klb-ft/rad (km/rad) 826 (1136) 1317 (1812) 1317 (1812) 2068 (2845) oment of inertia J TW lb-ft rotary group (kgm 2 ) (0.0049) (0.0121) (0.03) (0.055) (0.0959) (0.19) (0.3325) (0.66) (0.66) (1.20) Angular acceleration max. 4 ) α rad/s Case volume V gal (L) 0.5(2) 0.6(2.5) 1.3(5) 1.0(4) 2.6(10) 2.1(8) 3.7(14) 5.0(19) 5.8(22) 7.13(27) Weight (with pressure control) approx. m lbs (kg) 86 (39) 117 (53) 194 (88) 225 (102) 406 (184) 456 (207) 705 (320) 1014 (460) 1080 (490) 1333 (605) 1 ) High-Speed-Version 2 ) Values are valid with inlet pressure p abs 14.5 psi (1 bar) at inlet port S, with increased speed up to speed limit please observe diagram, page 7 3 ) V g < V g max 4 ) The range of validity lies between zero and the maximum permissible drive speeds. Valid for external excitation (eg. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency). The limiting value is only valid for a single pump. The loading capacity of the connecting parts must be considered. otes Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. The permissible values can be determined through calculation.

9 osch Rexroth Corp. 9/64 Technical data Permissible radial and axial forces on the drive shaft Size * 1000 Radial force, max. Axial force, max. Fq X/2 X/2 X at X/2 F q max lb () ± Fax ± F ax max lb () (1000) (1200) (1600) (2000) (2000) (2200) (2500) (3000) (3500) 135 (600) 180 (800) (1000) (1400) (1800) (2000) (2000) (2200) (2200) * also valid for versions with boost pump Determination of pump size Flow q V = V g n η V [gpm] ( V g n η V [L/min] ) V g Δp Drive torque T = [lb-ft] ( V g Δp 24 π [m] 20 π η ) η mh mh Power P = q V Δp [HP] ( q V Δp [kw] 1714 η t 600 η t ) V g = geometr. displacement per rev. in in 3 (cm 3 ) Δp = pressure difference in psi (bar) n = speed in rpm η V = volumetric effi ciency η mh = mechanical-hydraulic effi ciency η t = overall effi ciency (η t = η V η mh )

10 10/64 osch Rexroth Corp. Characteristics Drive power and flow (Fluid: Hydraulic oil ISO VG 46 DI 51519, t = 122 F (50 C)) Overall effi ciency: η t = q v p q v = gpm p = psi ( η q v p q v = L/min ) q v t = p = bar Volumetric effi ciency: P η v = q v max 1714 P = HP P qv max 600 q v theor P = kw Size 40 Size (150) 40 (75) (400) qv (100) (50) qv Pqv max (300) (50) (25) 10 (200) Pqv zero Pqv max (100) 25 (100) (200) (300) (350) Pqv zero Operating pressure p psi (bar) Flow qv gpm (L/min) Drive power P HP (kw) Flow qv gpm (L/min) (200) (150) 150 (100) 100 (50) 50 Drive power P HP (kw) Size 71 Flow qv gpm (L/min) n = 2600 rpm n = 1200 rpm (150) (100) (50) (100) (200) (300) (350) Operating pressure p psi (bar) n = 2200 rpm n = 1200 rpm qv Pqv max Pqv zero (150) (100) (50) Drive power P HP (kw) Size250 Flow qv gpm (L/min) (500) (400) (300) (200) (100) (200) (300) (350) Operating pressure p psi (bar) n = 1800 rpm n = 1200 rpm qv Pqv max (250) (200) (150) (100) Drive power P HP (kw) Size 125 (100) 25 Pqv zero 50 (50) Flow qv gpm (L/min) (300) (200) (100) qv P qv zero P qv max (150) (100) (50) Drive power P HP (kw) (100) (200) (300) (350) Operating pressure p psi (bar) n = 1500 rpm n = 1200 rpm (100) (200) (300) (350) Operating pressure p psi (bar) n = 1800 rpm n = 1200 rpm

11 osch Rexroth Corp. 11/64 Characteristics Drive power and flow (Fluid: Hydraulic oil ISO VG 46 DI 51519, t = 122 F (50 C)) Overall effi ciency: η t = q v p q v = gpm p = psi ( η q v p q v = L/min ) q v t = p = bar Volumetric effi ciency: P η v = q v max 1714 P = HP P qv max 600 q v theor P = kw Size 355 Size 500 (700) (350) (800) (400) 200 (300) 500 (600) (700) (350) (500) (250) qv 125 (600) 400 (300) 300 qv 150 (400) (200) (500) (250) 125 (300) Pqv max 200 (150) (400) (200) (200) (100) P 50 qv max (300) 200 (150) Flow qv gpm (L/min) Drive power P HP (kw) Flow qv gpm (L/min) Drive power P HP (kw) (100) 25 P qv zero 50 (50) (200) (100) (100) (200) (300) (350) Operating pressure p psi (bar) (100) 25 P qv zero (50) n = 1500 rpm n = 1200 rpm (100) (200) (300) (350) Operating pressure p psi (bar) n = 1320 rpm n = 1000 rpm

12 12/64 osch Rexroth Corp. Characteristics Drive power and flow (Fluid: Hydraulic oil ISO VG 46 DI 51519, t = 122 F (50 C)) Overall effi ciency: η t = q v p q v = gpm p = psi ( η q v p q v = L/min ) q v t = p = bar Volumetric effi ciency: P η v = q v max 1714 P = HP P qv max 600 q v theor P = kw Size 750 Flow qv gpm (L/min) (1100) (1000) (900) (800) (700) (600) (500) (400) (300) (200) (100) qv P qv max P qv zero (550) (500) (450) (400) (350) (300) (250) (200) (150) (100) (50) Drive power P HP (kw) Size Flow qv gpm (L/min) (1600) (1400) (1200) (1000) (800) (600) (400) (200) qv P qv max Pqv zero (100) (200) (300) (350) Operating pressure p psi (bar) n = 1000 rpm n = 900 rpm (800) (700) (600) (500) (400) (300) (200) (100) Drive power P HP (kw) (100) (200) (300) (350) Operating pressure p psi (bar) n = 1200 rpm

13 osch Rexroth Corp. 13/64 Summary of controls Pressure control DR (see RA 92060) The DR- pressure control limits the maximum pressure at the pump outlet within the pump s control range. This max. pressure level can be steplessly set at the control valve. Setting range psi ( bar) Optional: Remote control (DRG) p 1 q v min q v max U S S K1 K2 T Pressure control for parallel operation DP (see RA 92060) Suitable for pressure control with multiple A4VSO axial piston pumps in parallel operation. Optional: Flow control (DPF) not in scope of supply XD st p 1 q v min q v max U S S K1 K2 T Flow control FR (see RA 92060) aintains a constant fl ow in a hydraulic system. Optional: Remote pressure control (FRG) connection between X F and tank closed (FR1, FRG1) p not in scope of supply X F 1 q v min q v max U S S K 1 K 2 T Pressure and flow control DFR (see RA 92060) This control maintains a constant fl ow from the pump even under varying operating conditions. Overriding this control is a mechanically adjustable pressure control. not in scope of supply X F Optional: connection between X F and tank closed (DFR1) p 1 q v min q v max U S S K 1 K 2 T

14 14/64 osch Rexroth Corp. Summary of controls Power control LR2 with hyperbolic characteristic (see RA 92064) The hyperbolic power control maintains a constant preset drive power at the same input speed. Optional: Pressure control (LR2D), remotely controlled (LR2G); Flow control (LR2F, LR2S); p Hydraulic stroke limiter (LR2H); echanical stroke limiter (LR2); Hydraulic two-point control (LR2Z); with electric unloading valve for easy start (LR2Y). V g min V g max 1 R KV U S S K 1 K 2 T Power control LR3 with remote control of power characteristics (see RA 92064) This power control maintains a constant preset drive power, with remote control of the power characteristics. R KV X LR Optional: Pressure control (LR3D), remotely controlled (LR3G); Flow control (LR3F, LR3S); Hydraulic stroke control (LR3H); echanical stroke control (LR3); Hydraulic two-point control (LR3Z). with electric unloading valve for easy start (LR3Y) p V g min V g max 1 U S S K 1 K 2 T Hydraulic control LR2 and LR3 pilot pressure dependent, initial position V g min (see RA 92064) With overriding power control. The pump displacement is proportional to a pilot pressure signal in P St. The additional hyperbolic power control overrides the pilot pressure signal and holds the preset drive power constant. Optional: Remote control of power characteristics (LR3) Pressure control (LR.D), Remote pressure control (LR.G) Electric control of pilot pressure signal (LR.T) p St p V g V g max shown in shifted position i.e. P pressurized P P St 1 St 1 V g min V g max U S S K 1 K 2 T

15 osch Rexroth Corp. 15/64 Summary of controls anual control A (see RE 92072) Stepless adjustment of displacement by means of a handwheel. s s max 1 V g V g max US S K 1 K 2 T Electric motor control E (see RE 92072) Stepless adjustment of displacement via an electric motor. Various intermediate displacement values can be selected with a programmed sequence control, by means of built on limit switches and an optional potentiometer for feedback signal. s s max V g 1 Poti V g max US S K 1 K 2 T Hydraulic control HD pilot pressure dependent (see RA 92080) Stepless adjustment of displacement proportional to a pilot pressure signal. The displacement is proportional to the applied pilot pressure (Difference between pilot pressure level and pump case pressure). P X 2 Optional: Pilot pressure curves (HD1, HD2, HD3) Pressure control (HD.), Remote pressure control (HD.G) Power control (HD1P) with electric control of pilot pressure (HD1T) p St V g 1 V g max U S S K 1 K 2 T

16 16/64 osch Rexroth Corp. Summary of controls Hydraulic control H 1/2, control volume dependent (see RA 92076) The pump displacement is infi nitely variable in relation to the control oil volume in ports X 1 and X 2. 1 X 2 X 1 Application: 2-point control basic control device for servo or proportional valve control U S S K 1 K 2 T Control system HS, HS4, with servo or proportional valve (see RA 92076) The stepless displacement control is accomplished by by means of servo or proportional valve with electrical feedback of the swivel angle. The HS4P-control system is fi tted with a built on pressure transducer so that it can be utilized for electrical pressure and power control. U ; p HD U max 1 R KV S P P Optional: Servo valve (HS); Proportional valve (HS4); Short circuit valve (HSK, HS4K, HS4KP); Without valves (HSE, HS4E). For oil-immersed use (HS4) V g V g max U S S K 1 K 2 T S U Control system EO1/2 (see RA 92076) The stepless adjustment of the displacement is accomplished by means of a proportional valve with electrical feedback of the swivel angle. This control can be utilized as an electric control of displacement. Optional: Control pressure range (EO1, EO2) Short circuit valve (EO1K, EO2K) Without valves (EO1E, EO2E) U U max V g V g max b a S R P KV 1 P S U U S S 1 K 1 K 2 T 2

17 osch Rexroth Corp. 17/64 Summary of controls Speed control DS1, secundary controlled (see RE 92056) The speed control DS1 controls the secundary unit (motor) in such a manner, that this motor delivers suffi cient torque to maintain the required output speed. When connected to a constant pressure system, this torque is proportional to motor displacement and thus also proportional to the swivel angle. n (+) n 2 (min -1 ) T T A P S P 1 R KV P n 2 (min -1 ) n (-) U S S1 S2 K 1 K 2 T Electro hydraulic control system DFE1 (see RE 92088) The power, pressure and swivel angle control of the variable pump A4VSO...DFE1 is accomplished by means of an electrically controlled proportional valve. A current signal to the proportional valve moves the control piston and determines via an integrated positional transducer the cradle s swivel angle and thus the pump fl ow. When the electric drive motor is switched off and the system is pressureless, the bias spring in the control chamber will swivel the p pump to max. displacement (V g max ). P I/U U S In scope of supply 1 S U U S S 1 K 1 K 2 T 2

18 L 18/64 osch Rexroth Corp. Dimensions, size 40 Series 1 Example: SAE with 00 pressure control; for exact dimensions of the control devices see separate data sheets 5.70(145) 10.24(260) 0.79(20) 5.51(140) 3.58(91) 5.31(135) 3.15(80) K (ø160) K (15) 5.91(150) 3.35(85) 0.50(12.7) T 2.05 S (52) 3.62(92) X S 9.02(229) 10.55(268) (150) 45 Y Control valve mounting for clockwise rotation Flange (SAE C, 4-bolt) 1(2 nd pressure port on version 75) 3.35(85) (ø127h8) DIA R (30) 3.15(80) (on version 75) 3.15(80) U 1.26 (32) 5.75(146) 0.98 (25) Y (Control valve mounting for counter clockwise rotation) 2.00 (50.8) 0.81 (20.5) 3/8-16 UC (21) deep View Y For dimensions of shaft ends and ports see page (23.8) (1 on version 75, shown without blanking plate) SAE fl ange 3/4 in, high pressure series 2.75(69) 1.57(40) View X 35.7 S SAE 1 1/2 in, standard pressure series 1/2-13 UC (23.9) deep

19 osch Rexroth Corp. 19/64 Dimensions, size 40 Shaft ends K Parallel keyed shaft to ISO , SAE C S Splined shaft to ISO , SAE C 32-4, 1 1/4 in, 12/24 DP; 14T 1 ) (7.96) (7.94) 0.06(1.5) 1.81 (46) 1.39 (35.3) (ø31.75) (ø31.72) DIA 1/4-20UC (16) 1.87 (47.5) 2.18 (55.5) 1/4-20UC (16) 1.88 (47.7) 2.19 (55.7) Ports max. tightening torque 2 ) S Suction port (standard pressure series) SAE J /2 in ounting bolts ISO 68 1/2-13UC-2; 0.94(24) deep 2 ) K 1, K 2 Flushing port ISO /8-14UF-2; 0.67(17) deep (plugged) 175 lb-ft (240 m) T Drain ISO /8-14UF-2; 0.67(17) deep (plugged) 175 lb-ft (240 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) Fill and bleed ISO /8-14UF-2; 0.67(17) deep 175 lb-ft (240 m) (case drain port) U Flushing port ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO 68 3/4 in 3/8-16UC-2; 0.83(21) deep 2 ) 1 Additional port ISO /8-14UF-2; 0.67(17) deep (plugged) 175 lb-ft (240 m) on version 75 Pressure port (high pressure series) ounting bolts SAE J518 ISO 68 3/4 in 3/8-16UC-2; 0.83(21) deep 2 ) 1 2 nd press. port (high pressre series) ounting bolts SAE J518 ISO 68 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 3/4 in (closed with blanking plate) 3/8-16UC-2; 0.83(21) deep 2 ) 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

20 L 20/64 osch Rexroth Corp. Dimensions, size 71 Series 1 Example: SAE with 00 pressure control; for exact dimensions of control devices see separate data sheets 0.79(20) (11.73(298)) 6.18(157) 4.17(106) 5.98(152) 3.64(92.5) K (ø162) K (15) 6.69(170) 3.82(97) 0.50(12.7) T 2.40 (61) 4.06(103) 10.08(256) 11.69(297) X S S (170) 45 Y Control valve mounting for clockwise rotation Flange (SAE C, 4-bolt) 1 (2 nd pressure port on version 75) 3.62(92) (ø127h8) DIA R (34) 3.64(92.5) (on version 75) 3.64(92.5) U 1.14 (29) 6.61(168) 1.06 (27) Y (Control valve mounting for counter clockwise rotation) 2.25 (57.2) 1.00(25) 7/16-14 UC (22.1) deep View Y 1.09 (27.8) (1 on version 75, shown without blanking plate) SAE 1 in high pressure series 3.06(77.8) 2(50.8) View X 1.69 (42.9) S SAE 2 in standard pressure series 1/2-13 UC (23.9) deep For dimensions of shaft ends or ports see page 21

21 osch Rexroth Corp. 21/64 Dimensions, size 71 Shaft ends K Parallel keyed shaft to ISO , SAE C-C S Splined shaft to ISO , SAE C-C 38-4, 1 1/2 in, 12/24 DP; 17T 1 ) (9.54) (9.52) 0.06(1.5) 2.05 (52) 1.66 (42.2) (ø38.1) (ø38.07) DIA 7/16-14UC (28) 2.13 (54) 2.44 (62) 7/16-14UC (28) 2.13 (54) 2.44 (62) Ports max. tightening torque 2 ) S Suction port (standard pressure series) SAE J /2 in ounting bolts ISO 68 1/2-13UC-2; 0.87(22) deep 2 ) K 1, K 2 Flushing port ISO /16-12U-2; 0.79(20) deep (plugged) 265 lb-ft (360 m) T Drain ISO /16-12U-2; 0.79(20) deep (plugged) 265 lb-ft (360 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) Fill + air bleed (case drain port) ISO /16-12U-2; 0.79(20) deep 265 lb-ft (360 m) U Flushing port ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO 68 1 in 7/16-14UC-2; 0.87(22) deep 2 ) 1 Additional port ISO /16-12U-2; 0.79(20) deep (plugged) 265 lb-ft (360 m) on version 75 Pressure port (high pressure series) ounting bolts SAE J518 ISO 68 1 in 7/16-14UC-2; 0.87(22) deep 2 ) 1 2 nd pressure port (high pressure series) SAE J518 ounting bolts ISO 68 1 in (closed with blanking plate) 7/16-14UC-2; 0.87(22) deep 2 ) 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

22 L 22/64 osch Rexroth Corp. Dimensions, size 125 Series 3 Example: SAE with 00 (for U99 dimensions, see page 61) pressure control; for exact dimensions of control devices see separate data sheets (13.94(354)) 0.94(24) 7.50(191) 4.74(121) 0.50(12.7) T 2.76 S (70) 5.00(127) X S 12.28(312) 14.06(357) 4.43(112.5) 7.32(186) K (ø228.6) (200) 45 K (21) 4.51(114.5) 7.87(200) Flange (SAE D, 4-bolt) 4.41(112) DIA (ø152h8) 1.38(35) R U 8.07(205) 0.55 (14) Position on HD- and EP-control (14) Y 2(1) 1(2) Y 1 (2 nd pressure port on version 75) 1.97 (50) 4.43(112.5) (on version 75) 4.43(112.5) Control valve mounting for clockwise rotation (Control valve mounting for counter clockwise rotation) 2.63(66.7) 1.25(31) 1/2-13 UC (26.9) deep View Y 1.25 (31.8) (1 on version 75, shown without blanking plate SAE 1 1/4 in high pressure series 3.50(88.9) 2.50(63) View X 2.00 (50.8) S SAE 2 1/2 in standard pressure series 1/2-13 UC (26.9) deep For dimensions of shaft ends and ports see page 23

23 osch Rexroth Corp. 23/64 Dimensions, size 125 Shaft ends K Parallel keyed shaft to ISO , SAE D S Splined shaft to ISO , SAE D 44-4, 1 3/4 in, 8/16 DP; 13T 1 ) (11.13) (11.11) 0.06(1.5) 2.55 (64.7) 1.94 (49.28) (ø44.45) (ø44.42) DIA 1/2-13UC (32) 2.63 (66.8) 2.94 (74.8) 1/2-13UC (32) 2.63 (66.8) 2.94 (74.8) Ports max. tightening torque 2 ) S Suction port (standard pressure series) SAE J /2 in ounting bolts ISO 68 1/2-13UC-2; 1.06(27) deep 2 ) K 1, K 2 Flushing port ISO /16-12U-2; 0.79(20) deep (plugged) 394 lb-ft (540 m) T Drain ISO /16-12U-2; 0.79(20) deep (plugged) 394 lb-ft (540 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) Fill + air bleed (case drain port) ISO /16-12U-2; 0.79(20) deep 394 lb-ft (540 m) U Flushing port ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) 1, 2 Gauge port control chamber press. DI x1.5; 0.47(12) deep (plugged) 29 lb-ft (40 m) on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO /4 in 1/2-13UC-2; 1.06(27) deep 2 ) 1 Additional port ISO /16-12U-2; 0.79(20) deep (plugged) 394 lb-ft (540 m) on version 75 Pressure port (high pressure series) ounting bolts 1 2 nd pressure port (high pressure series) ounting bolts SAE J518 ISO 68 SAE J518 ISO /4 in 1/2-13UC-2; 1.06(29) deep 2 ) 1 1/4 in (closed with blanking plate) 1/2-13UC-2; 1.06(29) deep 2 ) 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

24 L 24/64 osch Rexroth Corp. Dimensions, size 180 Series 3 Example: SAE with 00 (for U99 dimensions see page 61) pressure control; for exact dimensions of control devices see separate data sheets (13.94(354)) 0.94(24) 4.76(121) 7.52(191) 0.50(12.7) T 2.76 S (70) 5.00(127) 12.60(320) 14.84(377) X S 7.32(186) 4.57(116) K (ø229) (200) 45 K (21) 4.51(114.5) 7.87(200) Flange (SAE D, 4-bolt) 4.41(112) DIA (ø152h8) 1.38(35) R U 8.07(205) 0.55 (14) Position on HD- and EP-control (14) Y 2(1) 1(2) Y 1(2 nd pressure port on version 75) 1.97 (50) Control valve mounting for clockwise rotation 4.72(120) 4.72(120) (on version 75) (Control valve mounting for counter clockwise rotation) 2.63(66.7) 1.25(31) View Y ( 1 on version 75, shown without blanking plate) 4.19(106.4) 2.95(75) View X S SAE 3 in standard pressure series 1/2-13 UC (26.9) deep SAE 1 1/4 in high pressure series 1.25 (31.8) 2.44 (61.9) 5/8-11 UC (29) deep For dimensions of shaft ends and ports see page 25

25 osch Rexroth Corp. 25/64 Dimensions, size 180, SAE with 00 3 ) Shaft ends K Parallel keyed shaft to ISO , SAE F S Splined shaft to ISO , SAE F 50-4, 2 in, 8/16 DP; 15T 1 ) 0.501(12.73) 0.500(12.70) 0.18(4.6) 3.41 (86.6) 2.22 (56.38) (ø50.80) (ø50.77) DIA 5/8-11UC (36) 3.62 (92) 3.94 (100) 5/8-11UC (36) 3.13 (79.5) 3.44 (87.5) Ports max. tightening torque 2 ) S Suction port (standard pressure series) SAE J518 3 in ounting bolts ISO 68 5/8-11UC-2; 1.14(29) deep 2 ) K 1, K 2 Flushing port ISO /16-12U-2; 0.79(20) deep (plugged)394 lb-ft (540 m) T Drain ISO /16-12U-2; 0.79(20) deep (plugged)394 lb-ft (540 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) Fill + air bleed ISO /16-12U-2; 0.79(20) deep 394 lb-ft (540 m) (case drain port) U Flushing port ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) 1, 2 Gauge port control chamber pressure DI x1,5; 0.47(12) deep (plugged) 58 lb-ft (80 m) on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO /4 in 1/2-13UC-2; 1.06(27) deep 2 ) 1 Additional port ISO /16-12U-2; 0.79(20) deep (plugged)394 lb-ft (540 m) on version 75 Pressure port (high pressure series) ounting bolts 1 2 nd pressure port (high pressure series) ounting bolts SAE J518 ISO 68 SAE J518 ISO /4 in 1/2-13UC-2; 1.06(27) deep 2 ) 1 1/4 in (closed with blanking plate) 1/2-13UC-2; 1.06(27) deep 2 ) 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

26 L 26/64 osch Rexroth Corp. Dimensions, size 250 Series 3 Example: SAE with 00 (for U99 dimensions, see page 61) pressure control; for exact dimensions of control devices see separate data sheets (16.69(424)) 9.37(238) 1.26(32) 9.17(233) 5.94(151) 5.67(144) K (ø317.5) K (20.5) 5.71(145) 10.43(265) 0.63(15.9) T 3.54 S (90) 5.98(152) X 15.04(382) 17.20(437) S (265) 45 Flange (SAE E, 4-bolt) Y 2(1) Control valve mounting for clockwise rotation 1(2 nd pressure port on version 75) 5.67(144) DIA (ø165h8) R (144) (on version 75) 2.17 (55) 5.67(144) 1.77 (45) U 1(2) 9.84(250) Position on HD- and EP-control 0.67 (17) 0.67 (17) Y (Control valve mounting for counter clockwise rotation) 3.13(79.4) 1.54(39) View Y ( 1 on version 75, shown without blanking plate) 4.19(106.4) 2.95(75) View X S SAE 3 in standard pressure series 5/8-11 UC (29) deep 1.44 (36.5) SAE 1 1/2 in high pressure series 2.44 (61.9) 5/8-11 UC (29) deep For dimensions on shaft ends and ports see page 27

27 osch Rexroth Corp. 27/64 Dimensions, size 250 Shaft ends K Parallel keyed shaft to ISO , SAE F S Splined shaft to ISO , SAE F 50-4 (2 in, 8/16 DP; 15T 1 ) 0.501(12.73) 0.500(12.70) 0.08(2) 3.52 (89.3) 2.22 (56.38) (ø50.80) (ø50.77) DIA 5/8-11UC (36) 3.62 (92) 3.93 (100) 5/8-11UC (36) 3.13 (79.4) 3.44 (87.4) chamber pressure Ports max. tightening torque 2 ) S Suction port (standard pressure series) ounting bolts SAE J518 ISO 68 3 in 5/8-11UC-2; 1.14(29) deep 2 ) K 1, K 2 Flushing port ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) T Drain ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) Fill + air bleed ISO /8-12U-2; 0.79(20) deep 700 lb-ft (960 m) (case drain port) U Flushing port ISO /16-20UF-2; 0.39(10) deep (plugged) 29 lb-ft (40 m) 1, Gauge port control DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) 2 on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO /2 in 5/8-11UC-2; 1.14(29) deep 2 ) 1 Additional port ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) on version 75 Pressure port (high pressure series) ounting bolts 1 2 nd pressure port (high pressure series) ounting bolts SAE J518 ISO 68 SAE J518 ISO /2 in 5/8-11UC-2; 1.14(29) deep 2 ) 1 1/2 in (closed with blanking plate) 5/8-11UC-2; 1.14(29) deep 2 ) 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

28 L 28/64 osch Rexroth Corp. Dimensions, size 355 Series 3 Example: SAE with 00 (for U99 dimensions, see page 61) pressure control; for exact dimensions of control devices see separate data sheets) (16.69(424)) 9.37(238) 5.94(151) 1.26(32) 9.17(233) 5.67(144) K (ø317.5) 0.81(20.5) K1 5.69(144.5) 10.43(265) 0.63(16) T 3.54 (90) 5.98(152) 15.55(395) 18.43(468) S X S (265) 45 Flange (SAE E, 4-bolt) 2(1) Y Control valve mounting for clockwise rotation 1(2 nd pressure port on version 75) 5.67(144) DIA (ø165h8) R (55) 5.83(148) 5.83(148) (on version 75) 1.65(42) U 0.67 (17) 9.84(250) Position on HD- and EP-control 0.67 (17) 1(2) Y (Control valve mounting for counter clockwise rotation) 3.07(80) 1.57(40) 5/8-11 UC (29) deep View Y 1.44 (36.5) ( 1 on version 75, shown without blanking plate) SAE 1 1/2 in high pressure series 5.07(128.8) 3.94(100) View X 3.06 (77.8) S SAE 4 in standard pressure series 5/8-11 UC (29) deep For dimensions of shaft ends and ports see page 29

29 osch Rexroth Corp. 29/64 Dimensions, size 355 Shaft ends K Parallel keyed shaft to ISO R Splined shaft similar to ISO , similar to SAE F 50-4, 2 in, 8/16 DP; 15T 1 ) (19.07) (19.05) 0.17(4.2) 3.41 (86.6) usable spline length 2.33 (59.2) 3.07 (78) (ø69.85) (ø69.82) DIA 3/4-10UC (42) 3.62 (92) 3.94 (100) 5/8-11UC (36) 3.13 (79.4) 3.44 (87.4) Ports max. tightening torque 2 ) S Suction port (standard pressure series) SAE J518 3 in ounting bolts ISO 68 5/8-11UC-2; 1.14(29) deep 2 ) K 1, K 2 Flushing port ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) T Drain ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) Gauge port outlet pressure ISO /16-20UF-2; 0.39(10) deep (plugged)29 lb-ft (40 m) S Gauge port suction pressure ISO /16-20UF-2; 0.39(10) deep (plugged)29 lb-ft (40 m) Fill + air bleed ISO /8-12U-2; 0.79(20) deep 700 lb-ft (960 m) (case drain port) U Flushing port ISO /4-16UF-2; 0.59(15) deep (plugged) 117 lb-ft (160 m) 1, 2 Gauge port control chamber pressure DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) on version 63 Pressure port (high pressure series) ounting bolts SAE J518 ISO /2 in 5/8-11UC-2; 1.14(29) deep 2 ) 1 Additional port ISO /8-12U-2; 0.79(20) deep (plugged) 700 lb-ft (960 m) on version 75 Pressure port (high pressure series) ounting bolts 1 2 nd pressure port (high pressure series) ounting bolts SAE J518 ISO 68 SAE J518 ISO /2 in 5/8-11UC-2; 1.14(29) deep 2 ) 1 1/2 in (closed with blanking plate) 5/8-11UC-2; 1.14(29) deep 2 ) 1 ) ASI 92.1a 1976, 30 pressure angle, fl at base, fl ank centering, fi t class 5 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64

30 L 30/64 osch Rexroth Corp. Dimensions, size 500 Series 3 Example: metric with 00 pressure control; for exact dimensions of control devices see separate data sheets (20.08(510)) 11.14(283) (16+5 ) 0.51(13) 11.02(280) K (ø360) K1 7.48(190) 7.09(180) (ø405) 0.94 (24) 7.48(190) 8x (47) T 3.15 (80) 6.10(155) 17.36(441) 20.47(520) S X S 45 (=360 ) 22 30' 7.48(190) 7.48(190) 0.63(16) Thread for eye bolts 16x2; 1.06(27) deep DI 580 U 2(1) Y control valve mounting for clockwise rotation (189) DIA (ø315h8) DIA (ø ) DIA8.86(ø225) R (50) 6.22(158) 6.22(158) Flange 315, 8-bolt similar to ISO (metric) 1.18(30) 10.98(279) 1.97 (50) 1(2) Y (Control valve mounting for counter clockwise rotation) 3.81(96.8) 1.97(50) 20; 0.94(24) deep View Y and 1 (shown without blanking plate) SAE 2 in high pressure series 1.75 (44.5) 6.00(152.4) 4.92(125) View X 3.63 (92.1) S SAE 5 in standard pressure series 16; 0.94(24) deep For dimensions of shaft ends and ports see page 31

31 osch Rexroth Corp. 31/64 Dimensions, size 500 Shaft ends P Keyed to DI 6885 AS22x14x125 Z Splined to DI 5480 W80x3x25x9g 0.12(3) 4.92 (125) (22 h9) (ø80m6) DIA ) 2 ) 1.65 (42) 5.12(130) 7.09(180) 3.35 (85) 20 1 ) 2 ) 1.65 (42) 3.54 (90) 5.51(140) Ports max. tightening torque 2 ) S Suction port (standard pressure series) ounting bolts SAE J518 3 ) DI 13 5 in 16x2; 0.94(24) deep 2 ) K 1, K 2 Flushing port DI x2; 0.87(22) deep (plugged) 700 lb-ft (960 m) T Drain DI x2; 0.87(22) deep (plugged) 700 lb-ft (960 m) Gauge port outlet pressure DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) S Gauge port suction pressure DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) Fill + air bleed DI x2; 0.87(22) deep 700 lb-ft (960 m) (case drain port) U Flushing port DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) 1, 2 1 Gauge port control chamber pressure or dependent on control device Pressure port (high pressure series) ounting bolts 2 nd pressure port (high pressure series) ounting bolts 1 ) Center bore to DI 332 (thread to DI 13) DI 3852 DI 3852 SAE J518 3 ) DI 13 SAE J518 3 ) DI 13 18x1,5; 0.47(12) deep (plugged) 14x1,5; 0.47(12) deep (plugged) 2 in 20x2,5; 0.94(24) deep 2 ) 2 in (closed with blanking plate) 20x2,5; 0.94(24) deep 2 ) 102 lb-ft (140 m) 58 lb-ft (80 m) 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64 3 ) Caution: metric thread deviates from standard

32 L 32/64 osch Rexroth Corp. Dimensions, size 750 Series 3 Example: metric with 00 pressure control; for exact dimensions of control devices see separate data sheets (22.91(582)) 12.68(322) (16 +5 ) 0.51(13) 12.48(317) K2 K1 9.13(232) 1.85(47) 3.50 (89) T 6.34(161) 18.62(473) 22.05(560) S X S 7.87(200) 8x45 45 (=360 ) (ø495) 22 30' (ø450) 9.13(232) 9.13(232) 0.87(22) 9.13(232) Thread for eye bolts 16x2; 1.06(27) deep DI (16) U 2(1) Y Control valve mounting for clockwise rotation (231) DIA (ø400h8) DIA (ø ) DIA10.04(ø225) R (50) 7.17(182) 7.17(182) Flange 400, 8-bolt similar to ISO (metric) 1.26(32) 11.85(301) 1.97 (50) 1(2) Y (Control valve mounting for counter clockwise rotation) 3.81(96.8) 1.97(50) 20; 0.94(24) deep View Y 1.75 (44.5) and 1 (shown without blanking plate) SAE 2 in high pressure series 6.00(152.4) 4.92(125) View X 3.63 (92.1) S SAE 5 in standard pressure series 16; 0.94(24) deep For dimensions of shaft ends and ports see page 33

33 osch Rexroth Corp. 33/64 Dimensions, size 750 Shaft ends P Keyed to DI 6885 AS25x14x125 Z Splined to DI 5480 W90x3x28x9g 0.18(4.5) 4.92 (125) (25 h9 ) (ø90m6) DIA ) 2 ) 1.97 (50) 5.12(130) 7.09(180) (95-0.2) ) 2 ) 1.97 (50) 4.13 (105) 6.10(155) Ports max. tightening torques 2 ) S Suction port (standard pressure series) ounting bolts SAE J518 3 ) DI 13 5 in 16x2; 0.94(24) deep 2 ) K 1, K 2 Flushing port DI x2; 0.79(20) deep (plugged) 700 lb-ft (960 m) T Drain DI x2; 0.79(20) deep (plugged) 700 lb-ft (960 m) Gauge port outlet pressure DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) S Gauge port suction pressure DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) Fill + air bleed DI x2; 0.79(20) deep 700 lb-ft (960 m) (case drain port) U Flushing port DI x1,5; 0.47(12) deep (plugged) 102 lb-ft (140 m) 1, 2 1 Gauge port control chamber press. or dependent on control device Pressure port (high pressure series) ounting bolts 2 nd pressure port (high pressure series) ounting bolts 1 ) Center bore to DI 332 (thread to DI 13) DI 3852 DI 3852 SAE J518 3 ) DI 13 SAE J518 3 ) DI 13 18x1,5; 0.47(12) deep (plugged) 14x1,5; 0.47(12) deep (plugged) 2 in 20x2,5; 0.94(24) deep 2 ) 2 in (closed with blanking plate) 20x2,5; 0.94(24) deep 2 ) 102 lb-ft (140 m) 58 lb-ft (80 m) 2 ) for the max. tightening torques please observe the manufacturer s information on the used fi ttings and the general information on page 64 3 ) Caution: metric thread deviates from standard

34 L 34/64 osch Rexroth Corp. Dimensions, size 750 with boost pump (Impeller) Series 3 Example: metric with 00 pressure control; for exact dimensions of control devices see separate data sheets (22.91(582)) 12.68(322) (16 +5 ) 0.51(13) 12.48(317) K2 K1 9.13(232) 1.85(47) 3.50 (89) 6.34(161) T L 17.99(457) 20.87(530) 24.17(614) 25.20(640) X 8.27(210) 8x45 45 (=360 ) (ø495) 22 30' (ø450) 9.13(232) 9.13(232) 0.87(22) 9.13(232) Thread for eye bolts 16x2; 1.06(27) deep DI (16) U 2(1) Y Control valve mounting for clockwise rotation (231) DIA (ø400h8) DIA (ø ) DIA10.04(ø225) R (50) 7.17(182) 7.17(182) Flange 400, 8-bolt similar to ISO (metric) 3.81(96.8) 20; 0.94(24) deep 1.97(50) View Y 1.26(32) 11.85(301) 1.75 (44.5) 1.97 (50) 1(2) Y and 1 (shown without blanking plate) SAE 2 in high pressure series (Control valve mounting for counter clockwise rotation) 6.00(152.4) 4.92(125) View X 3.63 (92.1) S S SAE 5 in standard pressure series 16; 0.94(24) deep For dimensions of shaft ends and ports see page 35

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