Quick Reference Guide Mechanical Shearbolt Connectors. te.com/energy

Transcription

1 Quick Guide Mechanical Shearbolt Connectors te.com/energy

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3 Contents Bi-Metal Connectors BLMT Mechanical Lugs BLMC Mechanical Lugs - Centre Palm 6 VCXI Bolted Lugs 8 BSMB Mechanical Links 9 BSMV Mechanical Split Connectors Bolted Connectors Bolted Connectors - Brass Screws 1 HEL Bolted Connectors - Removable Screws 1 BLSB Bolted Connectors - Sector Shaped 15 HVBRM Underground Medium Voltage Branch Joint Connectors 16 uminium Connectors LVET Low Voltage End Terminations 17 UST Underground Low Voltage Straight Connectors 18 UBR Underground Low Voltage Branch Joint Connectors 19 UBRD Underground Low Voltage Double Branch Joint Connectors 20 Copper Connectors BET Underground Brass End Terminations 21 BTC Brass Tunnel Connectors 22 BCNE Underground Connectors for Waveform 2 te.com/energy Page

4 Mechanical Lugs blmt Cable Range: Installation Tool: Termination Indoor and Outdoor uminium and Copper Conductors Low and Medium Voltage up to 2kV High Tensile, Tin Plated uminium loy uminium loy / Multi Shear Refer to tables IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Stud Size LB Dimensions Contact Bolts Head size L1 L2 D1 D2 Quantity AF BLMT-25/95-1 M BLMT-25/95-17 M BLMT-5/150-1 M BLMT-5/ M BLMT-95/20-1 M BLMT-95/20-17 M BLMT-120/00-1 M BLMT-120/00-17 M BLMT-185/00-1 M BLMT-185/00-17 M BLMT-185/00-21 M BLMT-500/60-1 M BLMT-500/60-17 M BLMT-500/60-21 M AF LB L1 L2 D2 D1 te.com/energy Page

5 Application Range Conductor Type BLMT-25/95-XX * * BLMT-5/150-XX * 150* * 150* BLMT-95/20-XX * - 20* 185 (90 ) BLMT-120/00-XX * 00* BLMT-185/00-XX * 00* 00 (90 ) BLMT-500/60-XX * pressed round te.com/energy Page 5

6 Mechanical Lugs Centre Palm blmc Cable Range: Installation Tool: uminium and Copper Conductors for Switchgear Low and Medium Voltage up to 2kV High Tensile, Tin Plated uminium loy uminium loy Refer to tables IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Stud Size LB Dimensions Contact Bolts Head size L1 L2 D1 D2 Quantity AF BLMC-25/ A M BLMC-95/ A M BLMC-500/ A M BLMC A M LB AF L2 L1 D2 D1 te.com/energy Page 6

7 Application Range Conductor Type BLMC-25/ A BLMC-95/ A BLMC-500/ A BLMC A * pressed round * * * - 50* 185 (90 ) Mechanical Connectors Installation Easy and secure installation l it takes to tighten bolts is a wrench and hexagon socket, or an installation tool is available Same cut-back length for each type Inserts are included Shear head bolts with predetermined torque ensure a reliable and secure contact The use of a support tool is recommended to prevent conductor bending Separate installation instructions included with every connector or cable lug Installation Tool: IT AU Holding Tool: IT te.com/energy Page 7

8 Bi-Metallic Bolted Lugs vcxi Indoor Busbar Termination of uminium Conductor to Copper Palm Low Voltage up to 1kV Friction Welded uminium Barrel Link to Copper Palm uminium loy Cable Range: mm 2 Installation Tool: IT AU Cross Section Range Dimensions Contact Bolts Stud Max uminium Copper Size LB L1 B Ø D2 Intensity Head Size Quantity AF VCXI M A 1 10 VCXI M A 1 10 VCXI M A 1 1 VCXI M A 1 1 VCXI M A 1 1 AF L1 LB B D2 te.com/energy Page 8

9 Mechanical Links BSMB Cable Range: Installation Tool: Indoor and Outdoor uminium and Copper Conductors Low and Medium Voltage up to 2kV High Tensile, Tin Plated uminium loy uminium loy Refer to tables IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Dimensions Contact Bolts Head Size AF L1 L2 D1 D2 Quantity BSMB-10/5 yes BSM-25/95 yes BSM-25/95-U no BSMB-5/150 yes BSMU-5/150 no BSM-95/20 yes BSM-95/20-U no BSMB-95/20- yes BSMB-120/00 yes BSMU-120/00 no BSM-185/00 yes BSM-185/00-U no BSMB-500 yes BSMU-500 no BSMB-60 yes BSMB-800 yes BSMB-1000 yes If links are to be used in 6.6 up to kv applications, TE Connectivity need to be consulted to check suitability before jointing. Failure to consult TE Connectivity will void connector warranty. AF L2 L1 L2 D2 D1 te.com/energy Page 9

10 BSM-10/5 BSM-25/95 BSM-25/95-U BSMB-5/150 BSMU-5/150 BSM-95/20 BSM-95/20-U BSMB-95/20- BSMB-120/00 BSMU-120/00 Application Range Conductor Type * * * * * - 150* * - 150* * 185 (90 ) * * - 20* * - 20* * * BSM-185/00 BSM-185/00-U (90 ) BSMB-500 BSMU BSMB-60 BSMB-800 BSMB-1000 * pressed round te.com/energy Page 10

11 Mechanical Split Connectors BSMV Indoor and Outdoor uminium and Copper Conductors Low and Medium Voltage up to 2kV High Tensile, Tin Plated uminium loy uminium loy Cable Range: mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Dimensions Contact Bolts Contact Bolts L1 L2 D1 D2 Quantity Head size AF Quantity Head size AF2 BSMV-120/00 yes BSMV-185/00 yes Application Range Conductor Type BSMV-120/00 BSMV-185/00 * pressed round * - 00* * - 00* * - 00* 00 (90 ) * - 00* If links are to be used in 6.6 up to kv applications, TE Connectivity need to be consulted to check suitability before jointing. Failure to consult TE Connectivity will void connector warranty. AF2 AF1 L2 L1 L2 D2 D1 te.com/energy Page 11

12 Bolted Connectors 899 Indoor and Outdoor uminium and Copper Conductors Low Voltage up to 1kV High Strength, Tin Plated uminium loy, Corrosion Resistant Uncoated uminium Cable Range: -50mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Sector Stranded Cross Section Range Dimensions Set Screws Sector Solid Round Stranded Round Solid d l Quantity Wrench Size HEL-899-Z-AK no te.com/energy Page 12

13 Bolted Connectors - Brass Screws 89 Indoor and Outdoor uminium and Copper Conductors Low Voltage up to 1kV High Strength, Tin Plated uminium loy, Corrosion Resistant Electro-Tinned Brass Cable Range: -185mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Sector Stranded Cross Section Range Dimensions Set Screws Sector Solid Round Stranded Round Solid d l Quantity Wrench Size HEL-897-Z-AK no HEL-6897-Z-AAK no /10 HEL-887-Z-AK no HEL-888-Z-AK no HEL-6888-Z-AK no te.com/energy Page 1

14 Bolted Connectors - Removable Screws hel Indoor and Outdoor uminium and Copper Conductors Low Voltage up to 1kV High Strength, Tin Plated uminium loy, Corrosion Resistant Electro-Tinned Brass Cable Range: 25-20mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Sector Stranded Cross Section Range Dimensions Set Screws Sector Solid Round Stranded Round Solid d l Quantity Wrench Size HEL-6988-T-Z-AK-AS yes * HEL-968-Z-AK no CU AL * Stranded -shaped conductor 20 mm2 has to be rounded. te.com/energy Page 1

15 Bolted Connectors - Sector Shaped bslb Underground uminium and Copper Conductors Low Voltage up to 1kV High Strength, Tin Plated uminium loy uminium loy Cable Range: 6-150mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Barrier Dimensions Contact Bolts Head size AF L1 L2 D1 D2 Quantity BSLB-25/150-S-AS yes BSLB-25/150-S-AS Cross-section range Application Range Conductor Type Contact Bolts Qty Head size AF AF L2 L2 D2 L1 D1 te.com/energy Page 15

16 Underground MV Branch Joint Connectors hvbrm Medium Voltage Branch Joint for uminium and Copper Conductors Medium Voltage up to 2kV uminium loy - Brass gauze may be used for copper conductors Brass range taking Cable Range: 25-00mm 2 Installation Tool: IT AU Type Stud Size Cross Section Range Dimensions L W D H I HVBRM18SOUTC Solid blocked M HVBRM18SPUCT Split blocked M HVBRM22SOUTC Solid blocked M HVBRM22SPUCT Split blocked M If links are to be used in 6.6 up to kv applications, TE Connectivity need to be consulted to check suitability before jointing. Failure to consult TE Connectivity will void connector warranty. te.com/energy Page 16

17 uminium Mechanical Connectors End Terminations lvet Termination of uminium & Core Solid Conductors Low Voltage up to 1kV Cast uminium Brass Cable Range: 90-00mm 2 Installation Tool: IT AU Sector Solid Core Sector Solid Core Stud Size Cross Section Range Dimensions L I D W Socket Size (A/F) LVET M LVET M LVET M LVET M LVET20-12-UTB M LVET M LVET00-12-UTB M LVET00-16 M te.com/energy Page 17

18 uminium Mechanical Connectors Underground LV Straight Connectors UST Underground uminium Conductors Low Voltage up to 1kV uminium loy uminium loy Cable Range: 5-00mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core With Shroud Barrier Conductor Size Range Dimensions L H W Socket Size (A/F) UST95 UST95INS no UST185 UST185INS no UST00 UST00INS no The moulded orange shrouds offer reliable and robust insulation reducing installation time and making live working easier. Breather holes on the shroud allow 2 and part resins to flow freely and encapsulate the connector and shroud assembly te.com/energy Page 18

19 uminium Mechanical Connectors Underground Universal LV Branch Joint UBR Transition between Different uminium Conductors Low Voltage up to 1kV uminium loy Refer to table Cable Range: 5-00mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core With Shroud Barrier Conductor Size Range Dimensions L H W Bolt Material Socket Size (A/F) UBR95 UBR95INS no uminium loy 1 UBR185 UBR185INS no uminium loy 19 UBR00 UBR00INS no uminium loy 19 UBR00 - no Brass 19 The moulded orange shrouds offer reliable and robust insulation reducing installation time and making live working easier. Breather holes on the shroud allow 2 and part resins to flow freely and encapsulate the connector and shroud assembly. te.com/energy Page 19

20 uminium Mechanical Connectors Underground Universal LV Double Branch UBRD Transition Where Two Cables are Jointed at the Main Low Voltage up to 1kV uminium loy uminium loy Cable Range: 5-00mm 2 Installation Tool: IT AU Sector Stranded Core Sector Solid Core Sector Stranded Core Sector Solid Core Conductor Size Range Dimensions L H W Socket Size (A/F) UBRD UBRD UBRD te.com/energy Page 20

21 Copper Mechanical Connectors Underground Brass End Terminations BET Copper Stranded or Solid Conductors Brass Brass Cable Range: mm 2 Installation Tool: IT AU Stud Size Max Conductor Size Dimensions L I W Installation Type BET5-12 M mm len BET60-12 M mm Socket BET M mm Socket BET5-16 M mm len BET60-16 M mm Socket BET M mm Socket te.com/energy Page 21

22 Copper Mechanical Connectors Brass Tunnel Connectors btc Copper Stranded Conductors Low Voltage up to 1kV Brass Brass Cable Range: 10-70mm 2 Installation Tool: IT AU Barrier Stud Size Conductor Range Rifled Bore Nominal Diameter BTC--0T no M BTC--5W yes M BTC-5-50T no M BTC-5-55W yes M BTC-6-55T no M BTC-6-60W yes M te.com/energy Page 22

23 Copper Mechanical Connectors Underground Connectors for Waveform CNE Bcne Combined Neutral and Earth Copper Conductors Low Voltage up to 1kV Brass Brass Cable Range: 10-20mm 2 Installation Tool: IT AU Circular Flexible Total Cross Section Dimensions L H W BCNE-1S BCNE-S H W L te.com/energy Page 2

24 About TE Connectivity TE Connectivity is a global, $12.1 billion company that designs and manufactures over 500,000 products that connect and protect the flow of power and data inside the products that touch every aspect of our lives. Our nearly 100,000 employees partner with customers in virtually every industry from consumer electronics, energy and healthcare, to automotive, aerospace and communication networks enabling smarter, faster, better technologies to connect products to possibilities. FOR MORE INFORMATION TE Technical Support Centre NSW: +61 (2) QLD: +61 (2) VIC/TAS/SA/NT: +61 () WA: +61 (8) New Zealand: +6 (9) Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined te.com 2012 Tyco Electronics Energy Pty Ltd, a TE Connectivity Ltd. Company. l Rights Reserved. EPP-1927-AU-5/12 ENG KK 200 While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalogue, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalogue are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. Raychem, Utilux, TE Connectivity and the TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners.