Copper Compression Metric Lugs and Splices
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- Lenard Randall Lucas
- 7 years ago
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1 Compression Metric ugs and Splices Optimum reliability and safety With Metric s Worldwide availability RoHS compliant Standard barrel lugs and splices for copper class 2r rigid stranded conductor sizes mm 2 630mm 2, copper class 5f flexible stranded conductor sizes mm 2 300mm 2 and copper class 6f flexible stranded conductor sizes 10mm 2 20mm 2 Standard barrel lugs with 5 and 90 bent palms for copper class 2r rigid stranded conductor sizes 10mm mm 2, copper class 5f flexible stranded conductor sizes 10mm 2 300mm 2 and copper class 6f flexible stranded conductor sizes 10mm 2 20mm 2 ong barrel lugs for copper class 2r rigid stranded conductor sizes 10mm 2 630mm 2, copper class 5f flexible stranded conductor sizes 10mm 2 300mm 2, and copper class 6f flexible stranded conductor sizes 10mm 2 20mm 2 Key Features and Benefits Product Information Marked on Connector for easy selection and installation 99.9% Pure and Tin Plated to a nominal thickness of 320μ in (8μ m) to provide a high quality connection Inspection Window for Standard Barrel ugs allows a visually verifiable, high quality crimp U isted or U Recognized and CSA Certified with Metric s allows specification to ensure safety and reliability Internally Beveled Wire Entry for fast and easy installation Rounded Tongue for One- ugs convenient for use in tight spaces
2 System CMD X CMA H X Type CMD = Two- Standard Barrel ug, CMA = One- Standard Barrel ug, SCMS = Splice, CMDX = Two- Standard Barrel ug, and 6f CMAX = One- Standard Barrel ug, and 6f SCMSX = Splice, and 6f CMA-H = One- Standard Barrel 5 Bent ug, Class 2r, 5f and 6f CMA-F = One- Standard Barrel 90 Bent ug, Class 2r, 5f and 6f CMB = One- ong Barrel ug,, 5f and 6f CMC = Two- ong Barrel ug,, 5f and 6f * wire size for CMA-H, CMA-F, CMB and CMC lugs 150 = 150mm 2 * 12 = M12 Two Spacing No etter =.5mm CD = mm 00 = Blank Tongue Palm Angle H = 5 F = 90 No etter = Straight Rigid Stranded Metric, One-, Standard Barrel with Window ug 1 = 1 E = 20 3 = 3 Q = 25 5 = 5 = 50 6 = 6 C = 100 X = 10 B B N M INSPECTION WINDOW I INSPECTION WINDOW I and EN :2003/IEC :2003 Class B, sizes mm 2 20mm 2 Figure 1. One- Figure 2. Blank Tongue Figure No. Current Rating (Amps) ØI B M N Die Index No. CMA6-5-C* M P CMA6-6-C* M P CMA6-8-C* M P CMA10-5-C 1 10 M P CMA10-6-C 1 10 M P CMA10-8-C 1 10 M P CMA10-10-C 1 10 M P CMA16-5-C* M P2 100 CMA16-6-C* M P2 100 CMA16-8-C* M P2 100 CMA16-10-C* M P2 100 See page 16 for tool and die information. * U Recognized. 2
3 Rigid Stranded Metric, One-, Standard Barrel with Window ug (continued) Figure No. Current Rating (Amps) ØI B M N Die Index No. CMA25-6-C 1 25 M P CMA25-8-C 1 25 M P CMA25-10-C 1 25 M P CMA35-6-C 1 35 M P CMA35-8-C 1 35 M P CMA35-10-C 1 35 M P CMA35-12-C 1 35 M P CMA M P37 50 CMA M P37 50 CMA M P37 50 CMA M P37 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P5 50 CMA M P62 50 CMA M P62 50 CMA M P62 50 CMA M P62 50 CMA150-8-X M P66 10 CMA X M P66 10 CMA X M P66 10 CMA X M P66 10 CMA X M P66 10 CMA X M P76 10 CMA X M P76 10 CMA X M P76 10 CMA X M P76 10 CMA20-10-X 1 20 M P87 10 CMA20-12-X 1 20 M P87 10 CMA20-16-X 1 20 M P87 10 CMA20-20-X 1 20 M P87 10 CMA M P9 5 CMA M P9 5 CMA M P9 5 CMA M P9 5 CMA M P106 5 CMA M P106 5 CMA M P106 5 CMA M P125 1 CMA M P125 1 CMA M P125 1 CMA * Blank P125 1 CMA M P125 1 CMA M P125 1 CMA * Blank P125 1 See page 16 for tool and die information. * U Recognized. 3
4 Rigid Stranded Metric, Two-, Standard Barrel with Window ug B B B N STUD HOE SPACING M N STUD HOE SPACING M INSPECTION WINDOW I INSPECTION WINDOW I INSPECTION WINDOW I Figure 1. Two- Figure 2. Two- Slotted Figure 3. Blank Tongue and EN :2003/IEC :2003 Class B, sizes mm 2 630mm 2 Figure No. Current Rating (Amps) Spacing ØI B M N Die Index No. CMD6-5CD-Q* M P10 25 CMD10-6CD-Q 2 10 M P21 25 CMD10-8-Q 1 10 M P21 25 CMD10-00-Q* 3 10 Blank P21 25 CMD16-6CD-Q* M P2 25 CMD16-8-Q* M P2 25 CMD16-00-Q* Blank P2 25 CMD25-8CD-Q 2 25 M P29 25 CMD25-8-Q 1 25 M P29 25 CMD25-10-Q 1 25 M P29 25 CMD25-12-Q 1 25 M P29 25 CMD25-00-Q* 3 25 Blank P29 25 CMD35-8CD-Q 2 35 M P29 25 CMD35-10-Q 1 35 M P29 25 CMD35-12-Q 1 35 M P29 25 CMD35-00-Q* 3 35 Blank P29 25 CMD50-10CD-X 2 50 M P37 10 CMD50-10-X 1 50 M P37 10 CMD50-12-X 1 50 M P37 10 CMD50-00-X* 3 50 Blank P37 10 CMD70-10CD-X 2 70 M P5 10 CMD70-10-X 1 70 M P5 10 CMD70-12-X 1 70 M P5 10 CMD70-00-X* 3 70 Blank P5 10 CMD95-10CD-X 2 95 M P5 10 CMD95-12-X 1 95 M P5 10 CMD95-1-X 1 95 M P5 10 CMD95-00-X* 3 95 Blank P5 10 CMD120-10CD-X M P62 10 CMD X M P62 10 CMD120-1-X M P62 10 CMD X* Blank P62 10 CMD150-10CD-X M P66 10 CMD X M P66 10 CMD150-1-X M P66 10 CMD X* Blank P66 10 CMD185-10CD-X M P76 10 CMD X M P76 10 CMD185-1-X M P76 10 CMD X* Blank P76 10 CMD20-10CD M P87 5 CMD M P87 5 CMD M P87 5 See page 16 for tool and die information. * U Recognized.
5 Rigid Stranded Metric, Two-, Standard Barrel with Window ug (continued) and EN :2003/IEC :2003 Class B, sizes mm 2 630mm 2 Figure No. Current Rating (Amps) Spacing ØI B M N Die Index No. CMD * 3 20 Blank P87 5 CMD M P9 5 CMD M P9 5 CMD * Blank P9 5 CMD M P106 5 CMD M P106 5 CMD M P106 5 CMD * 3 00 Blank P106 5 CMD M P125 1 CMD M P125 1 CMD M P125 1 CMD * Blank P125 1 CMD M P125 1 CMD M P125 1 CMD M P125 1 CMD * Blank P125 1 See page 16 for tool and die information. * U Recognized. Rigid Stranded Metric, Standard Barrel, Butt Splice and EN :2003/IEC :2003 Class B, sizes 10mm 2 630mm 2 Current Rating (Amps) ØI Die Index No. SCMS10-C* P SCMS16-C* P2 100 SCMS P29 50 SCMS P29 50 SCMS P37 50 SCMS P5 50 SCMS95-Q P5 25 SCMS120-Q P62 25 SCMS150-X P66 10 SCMS185-X P76 10 SCMS20-X P87 10 SCMS P9 5 SCMS P106 5 SCMS P125 6 SCMS P125 6 See page 16 for tool and die information. * U Recognized. 5
6 Flexible Stranded Metric, One-, Standard Barrel with Window ug B INSPECTION WINDOW I N M See page 17 for tool and die information. 6 ØI B M N CMAX6-5-C 6 M CMAX6-6-C 6 M CMAX6-8-C 6 M CMAX10-5-C M CMAX10-6-C M CMAX10-8-C M CMAX10-10-C M CMAX16-5-C M CMAX16-6-C M CMAX16-8-C M CMAX16-10-C M CMAX25-6-C M CMAX25-8-C M CMAX25-10-C M CMAX35-6-C M CMAX35-8-C M CMAX35-10-C M CMAX35-12-C M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX M CMAX150-8-X M CMAX X M CMAX X M CMAX X M CMAX X M CMAX X M CMAX X M CMAX X M CMAX X M CMAX20-10-X M CMAX20-12-X M CMAX20-16-X M CMAX20-20-X M CMAX M CMAX M CMAX M CMAX M
7 Flexible Stranded Metric, Two-, Standard Barrel with Window ug B N STUD HOE SPACING M INSPECTION WINDOW I Figure 1. Two- Figure 2. Two- Slotted Figure 3. Blank Tongue Figure No. Spacing ØI B M N CMDX6-5CD-Q 2 6 M CMDX10-8-Q M CMDX10-6CD-Q M CMDX10-00-Q Blank CMDX16-8-Q M CMDX16-6CD-Q M CMDX16-00-Q Blank CMDX25-8-Q M CMDX25-10-Q M CMDX25-12-Q M CMDX25-8CD-Q M CMDX25-00-Q Blank CMDX35-10-Q M CMDX35-12-Q M CMDX35-8CD-Q M CMDX35-00-Q Blank CMDX50-10-X M CMDX50-12-X M CMDX50-10CD-X M CMDX50-00-X Blank CMDX70-10-X M CMDX70-12-X M CMDX70-10CD-X M CMDX70-00-X Blank CMDX95-12-X M CMDX95-1-X M CMDX95-10CD-X M CMDX95-00-X Blank CMDX X M CMDX120-1-X M CMDX120-10CD-X M CMDX X Blank CMDX X M CMDX150-1-X M CMDX150-10CD-X M CMDX X Blank CMDX X M CMDX185-1-X M CMDX185-10CD-X M CMDX X Blank CMDX M CMDX M CMDX20-10CD M CMDX Blank CMDX M CMDX M CMDX Blank See page 17 for tool and die information. 7
8 Flexible Stranded Metric, Standard Barrel, Butt Splice See page 17 for tool and die information. SCMSX10-C SCMSX16-C SCMSX SCMSX SCMSX SCMSX SCMSX95-Q SCMSX120-Q SCMSX150-X SCMSX185-X SCMSX20-X SCMSX Rigid and Flexible Stranded Metric, One-, Standard Barrel with Window ug, 5 Angle ØI B N F CMA 50-12H 50r/35f M Inspection Window 5 I F Identifier CMA 50-12H 50r/35f Rigid and Flexible Stranded s Marked on Part and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 8 /6f^ ØI B M N CMA10-5H-C 10 M CMA10-6H-C 10 M CMA10-8H-C 10 M CMA10-10H-C 10 M CMA16-5H-C M CMA16-6H-C M CMA16-8H-C M CMA16-10H-C M CMA25-6H-C M CMA25-8H-C M CMA25-10H-C M See page 18 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor.
9 Rigid and Flexible Stranded Metric, One-, Standard Barrel with Window ug, 5 Angle (continued) and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 /6f^ ØI B M N CMA35-6H-C M CMA35-8H-C M CMA35-10H-C M CMA35-12H-C M CMA50-6H M CMA50-8H M CMA50-10H M CMA50-12H M CMA70-6H M CMA70-8H M CMA70-10H M CMA70-12H M CMA95-8H M CMA95-10H M CMA95-12H M CMA95-16H M CMA120-8H M CMA120-10H M CMA120-12H M CMA120-16H M CMA150-8H-X M CMA150-10H-X M CMA150-12H-X M CMA150-16H-X M CMA150-20H-X M CMA185-10H-X M CMA185-12H-X M CMA185-16H-X M CMA185-20H-X M CMA20-10H-X M CMA20-12H-X M CMA20-16H-X M CMA20-20H-X M CMA300-10H M CMA300-12H M CMA300-16H M CMA300-20H M CMAX300-10H-5^ 300* M CMAX300-12H-5^ 300* M CMAX300-16H-5^ 300* M CMAX300-20H-5^ 300* M See page 18 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. 9
10 Rigid and Flexible Stranded Metric, One-, Standard Barrel with Window ug, 90 Angle Identifier B N F CMA 50-12F 50r/35f M Inspection Window 90 I F CMA 50-12F 50r/35f Rigid and Flexible Stranded s Marked on Part and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 /6f^ ØI B M N CMA10-5F-C 10 M CMA10-6F-C 10 M CMA10-8F-C 10 M CMA10-10F-C 10 M CMA16-5F-C M CMA16-6F-C M CMA16-8F-C M CMA16-10F-C M CMA25-6F-C M CMA25-8F-C M CMA25-10F-C M CMA35-6F-C M CMA35-8F-C M CMA35-10F-C M CMA35-12F-C M CMA50-6F M CMA50-8F M CMA50-10F M CMA50-12F M CMA70-6F M CMA70-8F M CMA70-10F M CMA70-12F M CMA95-8F M CMA95-10F M CMA95-12F M CMA95-16F M CMA120-8F M CMA120-10F M CMA120-12F M CMA120-16F M CMA150-8F-X M CMA150-10F-X M CMA150-12F-X M CMA150-16F-X M CMA150-20F-X M CMA185-10F-X M CMA185-12F-X M CMA185-16F-X M CMA185-20F-X M CMA20-10F-X M CMA20-12F-X M CMA20-16F-X M CMA20-20F-X M See page 18 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. 10
11 Rigid and Flexible Stranded Metric, One-, Standard Barrel with Window ug, 90 Angle (continued) and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 /6f^ ØI B M N CMA300-10F M CMA300-12F M CMA300-16F M CMA300-20F M CMAX300-10F-5^ 300* M CMAX300-12F-5^ 300* M CMAX300-16F-5^ 300* M CMAX300-20F-5^ 300* M See page 18 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. Rigid and Flexible Stranded Metric, One-, ong Barrel ug, No Window Identifier Rigid and Flexible Stranded s Marked on Part and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 /6f^ ØI B M N CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB35-6-Q M CMB35-8-Q M CMB35-10-Q M CMB35-12-Q M CMB50-6-E M CMB50-8-E M CMB50-10-E M CMB50-12-E M CMB70-8-X M CMB70-10-X M CMB70-12-X M See page 19 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. 11
12 Rigid and Flexible Stranded Metric, One-, ong Barrel ug, No Window (continued) and EN :2003/IEC :2003 Class B, sizes 10mm 2 20mm 2 /6f^ ØI B M N CMB95-8-X M CMB95-10-X M CMB95-12-X M CMB95-16-X M CMB120-8-X M CMB X M CMB X M CMB X M CMB150-8-X M CMB X M CMB X M CMB X M CMB X M CMB X M CMB X M CMB X M CMB X M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMBX ^ 300* M CMBX ^ 300* M CMBX ^ 300* M CMBX ^ 300* M CMB M CMB M CMB M CMB M CMB M CMB M CMB M CMB M See page 19 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. 12
13 Rigid and Flexible Stranded Metric, Two-, ong Barrel ug, No Window Identifier Figure 1. Two- and EN :2003/IEC :2003 Class B, sizes 10mm 2 630mm 2 Figure 2. Blank Tongue Rigid and Flexible Stranded s Marked on Part Figure No. /6f^ Spacing ØI B M N CMC Blank CMC M CMC Blank CMC M CMC Blank CMC M CMC M CMC M CMC35-00-Q Blank CMC35-10-Q M CMC35-12-Q M CMC50-00-E Blank CMC50-10-E M CMC50-12-E M CMC70-00-X Blank CMC70-10-X M CMC70-12-X M CMC95-00-X Blank CMC95-12-X M CMC95-1-X M CMC X Blank CMC X M CMC120-1-X M CMC X Blank CMC X M CMC150-1-X M CMC X Blank CMC X M CMC185-1-X M CMC Blank CMC M CMC M CMC Blank CMC M CMC M CMCX ^ 2 300* Blank CMCX ^ 1 300* M CMCX ^ 1 300* M CMC Blank CMC M CMC M CMC M CMC Blank CMC M CMC M CMC M CMC Blank CMC M CMC M CMC M See page 19 for tool and die information. * conductor only. ^Not CE compliant and not tested to EN :2003/IEC :2003 for terminations with metric or flexible stranded conductor. 13
14 Agency Approved Terminations with Rigid Stranded Metric s termination system for stranded metric conductors ensures safety and reliability by meeting these Standards: U 86A-86B Wire Connectors and Soldering ugs CSA C22.2 No Wire Connectors EN :2003/IEC :2003 Class B (mm 2 630mm 2 ) Steps to Achieve Example: Circumferential Crimp Die System 1. Components Connector Rigid Stranded Metric Dies Tool 2. Crimped Connection Applying Crimp Crimped ug Top View Die Index Numbers Crimped ug Cross Section 3. Static Heating Sequence Wire Secureness Test ong-term dependability in applications with moving equipment Static Heating Test Safe connection at rated current Wire Pullout Test Secure connection under static tensile loads Connector 50 C MAX Connector 1 2 A Rotating Bushing Weight Ambient Temperature Highest Measure Temperature Test Current Weight Connectors 1
15 Agency Approved Terminations with and 6f Flexible Stranded Metric s termination system for flexible metric conductors ensures safety and reliability by meeting these Standards: U 86A-86B Wire Connectors and Soldering ugs CSA C22.2 No Wire Connectors Steps to Achieve Example: Nest/Indenter Die System (Refer to page 1 for example of Circumferential Crimp Die System) 1. Components Connector or 6f Flexible Metric Bottom Nest Die Top Indenter Die Tool 2. Crimped Connection Applying Crimp Crimped ug Bottom View Crimped ug Top View Crimped ug Cross Section 3. Static Heating Sequence Wire Secureness Test ong-term dependability in applications with moving equipment Static Heating Test Safe connection at rated current Wire Pullout Test Secure connection under static tensile loads Connector 50 C MAX Connector 1 2 A Rotating Bushing Weight Ambient Temperature Highest Measure Temperature Test Current Weight Connectors 15
16 Tool and Die Selection Chart for Standard Barrel Straight Metric ugs and Splices with CMA6 CMD6 CMA10 CMD10 SCMS10 CMA16 CMD16 SCMS16 CMA25 CMD25 SCMS25 CMA35 CMD35 SCMS35 CMA50 CMD50 SCMS50 CMA70 CMD70 SCMS70 CMA95 CMD95 SCMS95 CMA120 CMD120 SCMS120 CMA150 CMD150 SCMS150 CMA185 CMD185 SCMS185 CMA20 CMD20 SCMS20 CMA300 CMD300 SCMS300 CMA00 CMD00 SCMS00 CMA500 CMD500 SCMS500 CMA630 CMD630 SCMS630 ^ Wire Strip ength Current Rating A A 65A CT CT-200, CT-1570 CT-600 CT CT-2001, CT-2002 CT-3001, CT-3001/E, Die Color Code and Index Number (Number of Crimps) CT-570CH P10 CD CD Blue P2 CD CD CD CD /0 Black P5 CD-2001-/0 Purple P5 CD Yellow P62 CD White P66 CD CD Brown P87 *CD-920 dies can be used with the CT-90CH and CT-290 tools with the CD-90-DA adapter. **CD-90 dies to be used exclusively with CT-90CH and CT-290 tools. ^ Rigid Stranded Metric Per DIN VDE 0295, IEC and HD 383. CE Approved crimp tool. CT-2931, CT-930, CT-930CH, CT-2930, CT-2930/, CT-2930/E, CT-90CH*, CT-290*, CT-290/*, CT-290/E* CD CD Blue P2 CD-920- CD-920- CD CD-920-2/0 Black P5 CD-920-/0 Purple P5 CD Yellow P62 CD White P66 CD CD Brown P87 CD Green P9 CD CD ** Black P106 CD ** White P125 CD ** White P125 () How to read this chart For CMA630 lug and CT-290/ crimping tool: CST Ergonomic Wire Stripper Provides circular, spiral, and in-line insulation cutting without knives to reduce injuries For wires 3/16" (.76mm) to 1 9/16" (39.7mm) diameter Die Color Code Die CD White P125 () Number of Crimps Die Index Number 16
17 Tool and Die Selection Chart for Standard Barrel Straight Metric ugs and Splices with and 6f s CMAX6 CMDX6 CMAX10 CMDX10 SCMSX10 CMAX16 CMDX Class^ Wire Strip ength CT CT-200, CT-1570 CT-600 CT-1701 Pocket Number (Number of Crimps) CT P10 CT-2001, CT-2002, CT-3001, CT-3001/E Die Part Number Color Code and Index Number (Number of Crimps) CD CD CT-2931, CT-930, CT-930CH, CT-2930, CT-2930/, CT-2930/E, CT-90CH**, CT-290**, CT-290/**, CT-290/E** Bottom Nest Die Color Code, Index Number Top Indenter Die Part Number Index Number Crimps Per Connector Nest/ Indenter Dies CD-920-NEST 16 CD-920-NEST SCMSX CD CMAX CD CD-920-1/0NEST CMDX Pink P2 SCMSX CMAX35 CMDX35 SCMSX35 CMAX50 CMDX50 SCMSX50 CMAX70 CMDX70 SCMSX70 CMAX95 CMDX CD Brown P33 CD CD /0 Black P5 CD /0 Orange P50 CD-920-3/0NEST Orange P50 CD-920-3/0NEST Orange P50 CD NEST Yellow P62 CD NEST 95 SCMSX CD /0 Orange P50 CMAX CD NEST CMDX SCMSX CMAX150 CMDX150 SCMSX150 CMAX185 CMDX185 SCMSX185 CMAX20 CMDX20 SCMSX20 CMAX300 CMDX300 SCMSX CD NEST CD NEST Brown P87 CD NEST Black P106 CD MXNST P32 **CD-920 and CDI-920 dies can be used with CT-90CH and CT-290 tools with CD-90-DA adapter. ^ and 6f Flexible Stranded Metric Per DIN VDE 0295, IEC and HD 383. CE Approved crimp tool. Nest die must be used in conjunction with specified indenter die. CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI CDI
18 Tool and Die Selection Chart for Standard Barrel 5 and 90 Bent Palm Metric ugs with, 5f and 6f Part Number CMA10-H CMA10-F CMA16-H CMA16-F CMA25-H CMA25-F CMA35-H CMA35-F CMA50-H CMA50-F CMA70-H CMA70-F CMA95-H CMA95-F CMA120-H CMA120-F Wire Strip ength and Class^ CT-2001 CT-2002 CT-3001, CT-3001/E CT-2931 CT-930 CT-930CH CT-2930 CT-2930/, CT-2930/E, CT-90CH*, CT-290*, CT-290/*, CT-290/E* Crimp Tools and Dies for Rigid Stranded Die Color Code and Index Number (Number of Crimps) CD CD CD CD CD CD /0 Black P5 CD-2001-/0 Purple P5 CD Yellow P62 CD CD CD-920- CD-920- CD CD-920-2/0 Black P5 CD-920-/0 Purple P5 CD Yellow P62 and Class^ CT-2001 CT-2002 CT-3001, CT-3001/E CT-2931 CT-930 CT-930CH CT-2930, CT-2930/, CT-2930/E, CT-90CH* CT-290*, CT-290/*, CT-290/E* Die Color Code and Index Number (Number of Crimps) Crimp Tools and Dies for Flexible Stranded CT-2931 CT-930 CT-930CH CT-2930, CT-2930/, CT-2930/E CT-90CH*, CT-290*, CT-290/*, CT-290/E* Bottom Nest Die Color Color and Index Number Top Indenter Die Index Number Crimps Per Connector Nest/ Indenter Dies CD CD CD CD Brown P33 CD CD /0 Black P5 CD /0 Orange P50 CD CD CD-920- CD Brown P33 CD CD-920-2/0 Black P5 CD-920-3/0 Orange P50 CD-920-NEST CD-920-NEST CD-920-1/0NEST Pink P2 CD-920-3/0NEST Orange P50 CD-920-3/0NEST Orange P50 CD NEST Yellow P62 CD NEST CDI CDI CDI CDI CDI CDI CDI CMA150-H CMA150-F CD White P66 CD White P CD NEST CDI CMA185-H CMA185-F CD CD CD NEST CDI CMA20-H CMA20-F CD Brown P87 CD Brown P CD NEST Brown P87 CDI CMA300-H CMA300-F CMAX300-H CMAX300-F CD Green P CD NEST Black P106 CD MXNST P32 CDI CDI *CD-920 and CDI-920 dies can be used with CT-90CH and CT-290 tools with CD-90-DA die adapter. ^ Rigid Stranded Metric and and 6f Flexible Stranded Metric Per DIN VDE 0295, IEC and HD 383. CE Approved crimp tool. Nest die must be used in conjunction with specified indenter die. 18
19 Tool and Die Selection Chart for ong Barrel Straight Metric ugs with, 5f and 6f Part Number CMB10 CMC10 CMB16 CMC16 CMB25 CMC25 CMB35 CMC35 CMB50 CMC50 CMB70 CMC70 CMB95 CMC95 CMB120 CMC120 CMB150 CMC150 CMB185 CMC185 CMB20 CMC20 CMB300 CMC300 CMBX300 CMCX300 Wire Strip ength and Class^ CT-2001 CT-2002 CT-3001, CT-3001/E CT-2931 CT-930 CT-930CH CT-2930 CT-2930/, CT-2930/E, CT-90CH*, CT-290*, CT-290/*, CT-290/E* Crimp Tools and Dies for Rigid Stranded Die Color Code and Index Number (Number of Crimps) CD CD CD CD CD CD /0 Black P5 CD-2001-/0 Purple P5 CD Yellow P62 CD White P66 CD CD Brown P87 CD CD CD-920- CD-920- CD CD-920-2/0 Black P5 CD-920-/0 Purple P5 CD Yellow P62 CD White P66 CD CD Brown P87 CD Green P9 and Class^ CT-2001 CT-2002 CT-3001, CT-3001/E CT-2931 CT-930 CT-930CH CT-2930, CT-2930/, CT-2930/E, CT-90CH* CT-290*, CT-290/*, CT-290/E* Die Color Code and Index Number (Number of Crimps) CT-2931 CT-930 CT-930CH CT-2930, CT-2930/, CT-2930/E CT-90CH*, CT-290*, CT-290/*, CT-290/E* Crimp Tools and Dies for Flexible Stranded Bottom Nest Die Color Code, Index Number Top Indenter Die Part Number Index Number Crimps Per Connector Nest/ Indenter Dies 10mm² 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 20mm² mm² CD CD CD CD Brown P33 CD CD /0 Black P5 CD /0 Orange P50 CD CD CD-920- CD Brown P33 CD CD-920-2/0 Black P5 CD-920-3/0 Orange P50 CD NEST Yellow P62 CD NEST CD NEST CD NEST CD NEST Brown P87 CD NEST Black P106 CD MXNST P32 CDI CDI CDI CDI CDI CDI CDI CMB00 CMC00 CMB500 CMC500 CMB630 CMC CD CD ** Black P106 CD ** White P125 () CD ** White P125 (5) 1000 kcmil Class G CD A** Red P125 CD ** White P125 *CD-920 and CDI-920 dies can be used with CT-90CH and CT-290 tools with CD-90-DA die adapter. **CD-90 dies to be used exclusively with CT-90CH and CT-290 tools. ^ Rigid Stranded Metric and and 6f Flexible Stranded Metric Per DIN VDE 0295, IEC and HD 383. CE Approved crimp tool. Nest die must be used in conjunction with specified indenter die. 19
20 Complete Solutions from s lithium-ion battery powered, hydraulic crimping tools provide more crimps per charge and a faster crimp cycle to significantly improve productivity and save labor cost. CT-3001/E In-ine Crimping Tool CT-2930/E Crimping Tool CT-290/E Crimping Tool 5 Kn (6 ton) output Provided with two Milwaukee M18 XC high capacity RED lithium-ion 18VDC rechargeable batteries, one Milwaukee 230 VAC battery charger, and heavy-duty bag 12.5 Kn (1 ton) output Provided with two Milwaukee M18 XC high capacity RED lithium-ion 18VDC rechargeable batteries, one Milwaukee 230 VAC battery charger, shoulder strap, and heavy-duty bag 136 Kn (15 ton) output Provided with two Milwaukee M18 XC high capacity RED lithium-ion 18VDC rechargeable batteries, one Milwaukee 230 VAC battery charger, shoulder strap, and plastic tool case For complete tool information please visit: offers comprehensive innovative solutions to optimize the connecting, routing, bundling, protecting, and identification of the physical infrastructure for lower total cost of ownership. Power Connectors Grounding Solutions Terminals and Ferrules Wiring Duct Cable Ties Stainless Steel System Abrasion Protection Identification and Safety WORDWIDE SUBSIDIARIES AND SAES OFFICES PANDUIT CANADA Markham, Ontario cs-cdn@panduit.com Phone: PANDUIT EUROPE TD. ondon, UK cs-emea@panduit.com Phone: PANDUIT SINGAPORE PTE. TD. Republic of Singapore cs-ap@panduit.com Phone: PANDUIT JAPAN Tokyo, Japan cs-japan@panduit.com Phone: PANDUIT ATIN AMERICA Guadalajara, Mexico cs-la@panduit.com Phone: PANDUIT AUSTRAIA PTY. TD. Victoria, Australia cs-aus@panduit.com Phone: For a copy of product warranties, log on to For more information Visit us at Contact Customer Service by cs@panduit.com or by phone: Corp. A RIGHTS RESERVED. PCCB13--WW-ENG 6/201
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