Precision gravity die casting

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1 Precision gravity die casting

2 Bögra precision gravity die casting: The economical route If it is price and precision that count, then you can rely on Bögra precision gravity die casting. Achieving the precision of GTA14 with in the accordance of DIN1687, the results can provide a reduction in the need for further processing. By using sand and/or steel moulds we are able to continuously reproduce even the most difficult shapes with intersecting contours and holes. Furthermore, depending on the alloy and application requirements, Bögra precision gravity die casting can offer still more benefits: Outstandingly precise surfaces, requiring no further processing High strength characteristics Extremely corrosion resistant structural components Consistently high conductivity even in large castings of chromium copper and high-conductivity copper Gravity die casting can be used for casting weights from 10 grams to 30 kilograms. The gravity die casting method is particularly suitable for the following materials: Aluminium bronzes Brasses and special brasses Chromium copper and high-conductivity copper

3 Before manufacture, come planning and consultation Typical applications for Bögra gravity die cast components are the electrical industry, in pumps, in toilet and bathroom fittings, in drive trains, in printing machinery and many other industries. Bögra can advise you on detailed aspects of your design and offer assistance in the selection of the most suitable design shapes for casting and the optimum material for the product. You will have access to specialists from our foundry, our product-development, our laboratory and quality assurance staff.

4 Bögra competence in bronze Intensive research and continuous development work, coupled with the know-how acquired during many decades of specialisation in this field, enables us to guarantee to our customers the suitability of Bögra precision cast components for the widest variety of applications. Bögra has developed gravity die casting to the point where any requirements for dimensional precision, density, conductivity or pressure resistance can be met. Even complex shapes with undercuts are no problem for Bögra. Our precision die casting materials A selection from our range of materials (other materials on request) High-conductivity copper Cu-C according to DIN EN High purity copper of excellent quality and very high electrical and thermal conductivity. Used in the electrical industry for all current carrying parts in distribution and switching systems, for electrode arms and holders and for contact jaws. Chromium-copper CuCr1-C according to DIN EN A hard and strong conductive copper alloy with high wear resistance. Used in the electrical industry for current carrying parts, e.g. in switch manufacture, where high wear resistance is required together with high electrical conductivity. T48 CuAI10Fe2-C according to DIN EN This alloy exhibits high corrosion resistance to saltwater and acids. It is used in the food industry and for acid resistant fittings. T82 CuAI10Fe5Ni5-C according to DIN EN Hard aluminium bronze with additional metals, having high strength, even at high temperatures and good flaking resistance. This alloy is highly corrosion resistant. T250 CuAI11Fe6Ni6-C according to DIN EN High-strength aluminium bronze with added metals with good corrosion, cavitation and erosion properties. Ms60 CuZn39Pb1AI-C according to DIN EN High-quality gravity die casting brass for smooth, clean, sharp edged castings. It is used for thin-walled and complex castings. Ms63 CuZn38AI-C according to DIN EN Readily cast constructional material, tough at low temperatures, with good atmospheric corrosion resistance. TO CuZn16Si4-C according to DIN EN Special gravity die casting alloy with excellent casting qualities and thus particularly suitable for awkward shapes with low wall thicknesses. F50 CuZn35Mn2AI1Fe1-C according to DIN EN A tough, special brass alloy, exhibiting high strength and low thermal expansion. F45 CuZn37AI1-C according to DIN EN Constructional material for mechanical engineering, fine mechanical parts and valve and fitting housings that are subject to high gas and water pressures. F38 Not standardised Special brass with high electrical conductivity for a wide range of applications in the electrical and plating industries and for current-carrying wearing parts. GREEN SERIES F80 Not standardised High strength special alloy for highly loaded bearing surfaces. High wear resistance and very good load bearing capacity, both statically and dynamically. F60 CuZn34Mn3AI2Fe1-C according to DIN EN Its high strength makes it suitable for parts subject to high mechanical stress, such as parts for special valve assemblies and equipment. Good corrosion resistance.

5 DEKRA Certification GmbH Stuttgart/Germany, Page 1 of 1 Bögra is conservative... when it comes to quality. Technically innovative in all production areas, experienced engineers and computerized controls ensure the quality of our products. In this way, we guarantee precision to our customers. Quality is our standard. CERTIFICATE ISO 14001:2004 hereby certifies that the company BÖGRA Technologie GmbH business field: Development, production and distribution of metal castings as well as plain bearings and components for engineering and vehicle construction location: CERTIFICATE ISO/TS 16949:2002 hereby certifies that the company CERTIFICATE ISO 9001:2008 hereby certifies that the company BÖGRA Technologie GmbH business field: Development, production and distribution of metal castings as well as plain bearings and components for engineering and vehicle construction location: We hold a ISO/TS 16949:2002, ISO 9001:2008 et ISO 14001:2004 certificate. Georgestraße 5-7 * D Solingen has successfully implemented the above mentioned environmental management system according to the standard and applies it effectively. The conformity was inspected during the certification audit documented in audit report no. A This certificate is only valid in connection with the successful performance of the surveillance audits. Date of the first Date of the last certification: recertification: This certificate is Certificate valid until: registration no.: Last duplicate audit day: DEKRA Certification GmbH Stuttgart, UMS-TGA-ZM BÖGRA Technologie GmbH Location: Georgestraße 5-7 * D Solingen Business field: Development and production of metal castings and plain bearings has implemented a quality management system and applies it effectively. Auditing took place in agreement with the requirements of ISO/TS 16949:2002 ( ). Evidence of conformity was found during the certification audit Report No. A With 7.3 Product Development. Date of the first certification: This certificate is valid from: (last audit day: ) This certificate is valid to: Certificate registration no.: IATF number: Georgestraße 5-7 * D Solingen has successfully implemented the above mentioned quality management system according to the standard (11/2008) and applies it effectively. The conformity was inspected during the certification audit documented in audit report no. A This certificate is only valid in connection with the successful performance of the surveillance audits. Date of the first Date of the last certification: recertification: This certificate is Certificate valid until: registration no.: Last duplicate audit day: DEKRA Certification GmbH Stuttgart, QMS-TGA-ZM Duplicate Our customers include In alphabetical order: AAC, Axle Alliance Company Agilent-Technologies Audi AG DAF-Trucks N.V. Daimler AG Deutz AG General Electric Heidelberger Druckmaschinen AG Honeywell AG Krauss-Maffei Wegmann Liebherr Mahle-Gruppe MAN Truck& Bus AG manroland AG Motorenfabrik Hatz GmbH & Co. KG Ormazabal-Gruppe Rege Motorteile GmbH & Co. KG Schneider Electric Siemens AG Sifco S/A Still GmbH Terex Group Volkswagen AG ZF Friedrichshafen AG Our manufacturing range Our manufacturing range includes: precision gravity die casting precision machining if required for your specifications continuous casting plain bearings and assembly units self-lubricating combination bearings system solutions GREEN SERIES We also produce LEAD-FREE high-performance alloys

6 BÖGRA Technologie GmbH Georgestraße 5-7 D Solingen Phone: +49 (0) Fax: +49 (0)

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